Abstract: A double-deck rail vehicle and a vehicle body thereof are provided. An underframe (11) of the vehicle body comprises a lower-layer underframe (111), end underframes (112, 115), sealing plates (114, 116), and side underframes (118, 119); wherein the lower-layer underframe is provided with an underframe middle beam (1111); the end underframe is fixedly connected to the underframe middle beam by means of reinforcement middle beams (113, 117); the sealing plate is fixedly connected between the end underframe and the lower-layer underframe; and the side underframe comprises side beams (1181, 1191) of the side underframe that are integrated, and the side underframe is fixedly connected to the end underframe by means of the side beams of the side underframe. The vehicle body supplements the reinforcement middle beams capable of increasing the connection strength between the end underframe and the lower-layer underframe, and uses the integrated side beams of the side underframe.

Abstract: Subassemblies for railroad tank cars are herein disclosed. In some embodiments, the subassembly includes a center sill including a generally horizontal top member and a pair of upright side plates spaced apart laterally from each other and a head brace having a lower margin welded to the top member of the center sill and an upper margin welded to the head of the tank. Each of the side plates having a top surface and an opposed bottom surface, the top surface being planar within a longitudinal central portion and at least a substantial part of a first longitudinal end portion. The bottom surface is planar and parallel to the top surface within the longitudinal central portion and a second longitudinal end portion. At least a substantial part of the bottom surface within the first longitudinal end portion has a shape that includes or approximates one or more radiuses of curvature.

Abstract: Provided is rolling stock in which a center beam is formed of an upper plate part, a lower plate part, and a pair of side plate parts located on opposite sides of the upper plate part and the lower plate part into a rectangular tube cross-sectional shape. Each of the upper plate part and the lower plate part is formed by placing a plurality of plate members on each other, at least an outermost one of the plate members is formed in a flat plate shape, and a ridge portion projecting to a tube inner side is formed in a center portion, in the width direction, of the plate member located on an inner side such that the ridge portion is continuous in a longitudinal direction of the center beam, and which has an underframe capable of preventing the upper plate part and the lower plate part from buckling.

Abstract: A transition member for use in a railway freight car is provided. The transition member provides connection between the dissimilar cross sections of the underbody and draft sill of the railway freight car and the center sill of the railway freight car. The transition member is usually a unitary cast steel structure and is of a generally rectangular or square cross section.

Abstract: A railway car having a lowered center of gravity is provided. The underframe of the railway car is preferably formed by extending a series of cross bearers between a pair of side sills and spacing them laterally between a pair of end sills. A center sill is then preferably disposed on top of the cross bearers and extended between the end sills along a center line of the railway car underframe. One or more floor stringers are preferably also included and disposed generally parallel to the center sill and extended between the end sills. In one embodiment, the one or more floor stringers may be disposed on stringer support spacer beams positioned on one or more of the cross bearers.

Abstract: According to one embodiment of the invention, a method of forming a sill of a railcar draftsill includes providing a single plate of material having predetermined dimensions, bending the single plate to form a first leg, bending the single plate to form a second leg and a web disposed between the first and second legs, bending the first leg to form a first flange, and bending the second leg to form a second flange. The single plate of material may be formed into the desired configuration according to a method having a single forming step.

Abstract: An extended end-sill assembly for a railcar, which assembly is produced by mating a front-sill casting and back-sill casting having a transition region therebetween wherein the endsill includes a cast-in-place center plate, a support arrangement for a cushioning apparatus and a wide-mouthed end for greater lateral travel of the coupler shank arm, and such dual casting assembly is inapposite to present production of such endsill assemblies that require fabrication of numerous plates, pieces and braces.

Abstract: The present invention provides a lightweight draft sill end casting for use with railroad cars. The cast draft sill has side walls, front and rear stops, front and rear rib sets and a center plate that are cast as a unit. The draft sill has an open area between the tops of the side walls between the front and rear stops, with a cast metal span connecting the two side walls. The cast metal span may comprise one or more spacer bars or part of a top wall. The cast metal span is in the area between the planes of the front stops and the rear stops. The front and rear stops are spaced below the tops of the side walls. In one embodiment, there are additional lightener holes in each side wall between the ribs in the rear rib set and in the pocket. The total weight of the cast draft sill is not substantially greater than the weight of a comparable fabricated draft sill of substantially the same size, and has a greater fatigue life.

Abstract: A light weight gondola car having side walls constructed of a plurality of upper and lower sheets with a longitudinal stiffener being formed from lower portions of the upper and lower sheets. A bolster transition stake joins the side sheet, top chord, bolster web, and side sill for increased strength. The load from the truck assemblies is transmitted to the car body through load carriers. Diagonal truss members strengthened the end panels. The body frame is connected to the center sill with a reinforcement plate. The center sill and draft sills are interconnected by a tie plate.

Abstract: A light weight draft arm is provided for use in a railway car. The draft arm includes a center plate with a significant amount of material removed and lateral support members inboard and outboard of the center plate transversing the side walls. Removal of the material around the center plate along with the addition of the lateral support members decreases the overall weight of the draft arm while still maintaining its strength. With the exception of the enhancements around the center plate, the draft arm is conventional.

Abstract: The present invention provides a lightweight draft sill end casting for use with railroad cars. Weight reductions are achieved and adequate strength is maintained by using a set of front ribs and back ribs, with angled top and bottom ribs. The back rib set has a single central rib along the central plane of the draft sill. A single horizontal center plate rib is also used in the area of the center plate. The side ribs at the center plate have larger lightener holes. Holes are also provided in the bottom wall of the casting. Larger lightener holes are provided in the area of the draft sill pocket. These holes are moved upwardly to lower the center of gravity of the draft sill. The draft stops may be spaced from the top wall of the draft sill and from the bottoms of the side walls.

Abstract: An elongated light-weight, cast draft sill mountable at the end of a center sill of a railway car body, and to which a railway car truck is pivotally mountable, the cast draft sill having a generally hollow, elongated rectangular body, with a pair of elongated, parallel side walls extending perpendicularly from an elongated top wall and further including a draft pocket adjacent to the forward end adapted to receive a coupler yoke and associated draft gear, and a light weight center plate portion which is mateable to a railway car truck spaced from the rearward end of the cast draft sill.

Abstract: A railroad freight car including a longitudinal well for carrying intermodal cargo containers comprises a car body having longitudinally opposing end structures with body bolsters supported by railroad trucks adapted for movement along a railroad. The opposing end structures have stub center sills and couplers for coupling to other railroad cars. The car body has a structural frame comprising opposing side walls connected to the opposing end structures with bulkheads defining a well for receiving an intermodal cargo container. A plurality of transverse members with supporting brackets are located at the container support points and connected to the side walls at a lower edge thereof. Diagonal members and lighter transverse members connect the load supporting tranverse members to each other and to the end bulkheads to resist lateral loads and provide a safety support for the cargo container floor.

Abstract: A covered hopper railcar having an aluminum body portion comprising aluminum side, top and end sheets. A side sill is secured to the lower marginal portion of each of the side sheets. The end structure assembly includes a steel center stub sill assembly, a steel shear plate, steel body bolsters, and a pair of spaced-apart steel end stiffener members. The end stiffener members extend between and are secured at their bottom ends to the upper surface of the shear plate, at their top portions to the end sheet and side sheet, and at intermediate portions to the end sheet. The top portion of the end stiffener members is secured to aluminum connector plates, which plates are secured to the end sheet and a side sheet by huckbolts passing therethrough. The intermediate portion of the end stiffener members is huckbolted to an aluminum bracket which in turn is secured to the end sheet.

Abstract: An end structure for a railway car, and more particularly a covered hopper railway car, is disclosed which has side sill extensions extending diagonally inwardly from the ends of the side sills to the center stub sill for transmitting substantially all of the longitudinal, horizontal loads between the center stub sill and the side sills. A generally vertically extending truss is provided between the center stub sill and the end of the car above the center stub sill so as to withstand overturning moments and vertical loads between the end of the car and the center stub sill. The side sill extensions are tapered in heightwise and widthwise relation so as to minimize weight of these members. The truss includes outer vertical members which are curved so as to blend with the side sheets of the car body thereby to optimize load transfer. Inner truss members are of a convenient rectangular cross section so as to facilitate fabrication.

Abstract: An end structure for a railway car, and more particularly a covered hopper railway car, is disclosed which has side sill extensions extending diagonally inwardly from the ends of the side sills to the center stub sill for transmitting substantially all of the longitudinal, horizontal loads between the center stub sill and the side sills. A generally vertically extending truss is provided between the center stub sill and the end of the car above the center stub sill so as to withstand overturning moments and vertical loads between the end of the car and the center stub sill. A connector casting rigidly interconnects the side sills and the side sill extensions. A transition plate is in face-to-face engagement with the side sheets at the outer ends of the side sills so as to facilitate the transfer of load between the side sills and the side sheets. A cutout is provided in the bottom of the side sills at the ends thereof so as to enable interior welds to be made.

Abstract: A railway car train comprises five car units. Each car unit has two end structures with a depressed well portion supported therebetween. A pair of side structures extend between the end structures and adjacent the well portion. A floor structure extends between lower portions of the side structures to form the bottom of the well portion. The floor structure includes an end beam extending transversely between lower portions of the side structures at the end of the well portion. The end structure includes a stub center sill connected to a shear plate member. A deflection member is secured to the inward end of the shear plate member. The deflection member includes a vertical wall portion and a sloping wall portion for deflecting containers into the well portion as they are loaded. The deflection member is connected with the shear plate member to form a transverse girder.

Abstract: A striker carrier assembly for a railway coupler is constructed to engage and support the shank of the coupler at an adjustably established elevation. For an E-type coupler, the striker carrier assembly includes a spacer retained on the stirker carrier by an overlying wear plate which includes downwardly extending lugs on opposite sides of the wear plate. For an F-type coupler, the striker carrier includes a striker casting supported by springs against a stop in a carrier basket. A spacer is held on top of the striker casting by a wear plate through the use of prongs which extend downwardly from the plate through openings in both the spacer and striker casting.

Abstract: An end structure for a center stub sill railway car is disclosed in which diagonal side sill extensions incline inwardly from the side sills to the center stub sill side for transmitting the longitudinal train loads between the stub sill and the side sills with the side sill extensions constituting the only horizontal, longitudinal load path between the stub sill and the side sills. A truss is disposed in a vertical transverse plane for transmitting overturning moments between the end of the car and the center stub sill.

Abstract: A gondola tub type railway car having an arrangement for transferring payloads from the car side panels more directly to the bolsters. The car at each end has a lower bolster for support by a car truck, and an upper bolster secured to the lower bolster preferably through a shear plate. A center plate unit extends upwardly from the lower bolster into the upper bolster and is secured to the latter. The car, at each end, is provided with a reaction beam located inboard of the associated bolster, and is secured to the shear plate and to side members, and cooperates with the bolster in resisting the couple created by draft and buff forces acting in offset relation to the plane of the shear plate.

Abstract: A railway car underframe includes a sill structure having at one end a cushion pocket disposed rearwardly of a draft structure which is readily adapted to support a drawbar assembly having at its rear end an impact head extending into the pocket and engaging a cushion. The cushion is spaced from one end of the pocket by a removable spacer assembly which is removed when a larger cushion is disposed in the pocket and a shank coupler assembly is utilized. The draft structure includes attaching means to which a bell mouth housing is removably secured when the coupler assembly replaces the drawbar assembly. The structure includes a member which is a combination having a draft lug function, for coupler application, and a draft keyslot function for drawbar application.

Abstract: A railway car underframe comprises a center sill having bell mouth draft housings at opposite ends thereof. The housings accommodate the use of drawbars or shank type couplers. With the use of a shank type coupler a draft housing extension is secured to the bell mouth housings. The housings include structural shear elements interengageable with each other to align and secure the housings in rigid relation. The housings include connector plates secured together by fasteners with said connector plates longitudinally spaced apart to provide vertical spaces. Wedge elements having open end vertically spaced recesses are driven into the vertical spaces to provide for rigid metal to metal contact with the spaces accommodating the fasteners. Proper alignment, securement, and quick assembly therefore is achieved.

Abstract: A center sill for accommodating coupling facilities on a railcar comprises two substantially Z-shaped hollow sections each having an upper section strip and a lower section strip joined by a connecting member. The Z-shaped hollow sections are arranged mirror image to each other and joined at the upper section strips. Each hollow section part features a connecting member having a pair of sidewalls joining the upper and lower strips and hollow chambers formed by transverse struts running between the sidewalls. To improve its rigidity, fatigue and tensile strength and to make assembly of the sill easier, the hollow section is cut away close to one end of the railcar and a reinforcing tubular shaped part is inserted into this recess. The cut runs preferably along the lower side of the transverse strut next to upper section strip, along the upper side of the lower section strip, and between these cuts approximately perpendicular across the chambers.

Abstract: A railway draft sill and slackless draft assembly including a pair of lengthwise spaced draft sills having a drawbar extending therebetween. One of the drawbar ends is connected for rotation relative to one of the draft sills and the other end is fixed against rotation relative to the other draft sill. Slack take-up structure is are provided to maintain bearing surfaces at the respective attachment ends in engagement when wear occurs.

Abstract: A railway hopper car has a through center sill including an elongated central section substantially A-shaped in transverse cross section, two end sections substantially hat-shaped in transverse cross section and two transition sections respectively connecting said end sections to the adjacent ends of the central section. The central section has upper and lower parts, each of which may comprise a plurality of subsections arranged in end-to-end relationship. Each transition section includes a transition member rectangular at one end for mating with the end section and trapezoidal at the other end for mating with the lower part of the central section. Each transition section also includes an inverted V-shaped top reinforcing member and a horizontal bottom reinforcing plate. Alternative forms of the lower part of the central section are disclosed.

Abstract: A convertible open top hopper car (10) is assembled by longitudinally aligning a pair of railway car stub sills (12) in an assembly position. Transversely extending shear plates (16) are attached to each stub sill. A transversely extending inclined locating plate (18) is integrally connected to the inner end portion of each stub sill. The locating plate preferably includes a flange portion (22) adapted to receive a desired hopper car bottom (24). The bottom may be a conventional gondola bottom having pivoting doors, a light weight gondola bottom for use in cars which are rotated 180.degree. to unload the lading, or a gondola bottom having rapid discharge doors. The bottom selected for application is preferably first attached at each of its ends to the longitudinally spaced locating plates (18). Then hopper car sides (40) including side sills (42) and side sheets (46) are lowered onto the respective shear plates (16) and are welded to the shear plates.

Abstract: A striker for a railway vehicle comprises a casting having an endless rib projecting outwardly from each side wall to reinforce a key slot for a draft key. The endless ribs present continuous surfaces for welding the striker to a sill of a railway vehicle. Above and below the endless rib on each side wall are inwardly-displaced side wall sections to inwardly shift the neutral axes of the wall sections for resisting imposed loads. In a second embodiment, weld sites above and below the endless ribs are formed. High-strength load transfer for pull forces is achieved at weld sites at the rear portion of the casting. Load transfer is supplemented by lower-strength weld sites at the forward portion of the casting. Other weld sites are formed along vertical parts of front draft lugs.

Abstract: A modular center filler for railway vehicles comprising an inverted U-shaped core member fitted between front and rear cover plates and securely attached to a bottom cover plate to which a center plate is attached. Downwardly extending legs of the core are aligned with corresponding inner, beveled edges of the center plate which receive high forces during transit as a car rocks back and forth. The core member is positioned to receive these forces and transmit them into the center filler structure, car bolster and car body framing for even distribution throughout the vehicle.

Abstract: Ends of two adjacent railroad cars may be joined by an articulating device when a series of such cars comprises a semi-permanent unit. The articulating device includes a male member which is connected to a sill of the first car and a female member connected to a like sill of the second car. Each connecting member has an inner end portion disposed within the respective sill. The structure of the inner end portion allows it to be joined to the sill by a select pattern of welds. These welds join the connecting member to the sill to form a connection therebetween which may withstand the high static and dynamic forces transmitted from the railroad cars to the articulating device during travel of the unit.

Abstract: A drop center railway car is provided with a continuous center sill having a depressed portion between the wheel assemblies. The continuous center sill is disposed between a pair of light weight side walls which include side sills that are connected to transverse bolsters for proportionally distributing longitudinal and vertical loads between the two walls and the continuous center sill with the center sill supporting about three-quarters of the longitudinal load. Crossbearers cooperate with the bolsters to prevent injurious bowing of the commodity confining surfaces of the light weight side walls, side sills and bolsters, which light weight is made possible by the forces being proportionally distributed between the three, rather than two, longitudinal members.

Abstract: The stops of a draft gear housing of a rail car central coupler have to meet relatively large tractive and compressive forces in service. Up to now the expense involved in the fastening of such stops has been very great. In many cases, where the stops or bearings were joined to the center or stub sill, cracks formed and/or the sill became deformed. This incurs considerable expense for repairs and means a loss of service while the vehicle is being repaired. In accordance with the instant disclosure, to avoid such problems the center or stub sill of the rail car is now made such that the front stop and the rear stop are integral parts of the sill.

Abstract: A load carrying vehicle such as a truck trailer or a railroad car has a generally flat, horizontal loading surface which is supported by an underframe which in turn is mounted to and carried by wheel assemblies, kingpin-saddle plate arrangement and the like. The underframe extends over the full length and width of the load carrying vehicle and each of its transverse cross-sections is of a substantially constant height while in a longitudinal direction the center portion of the underframe is of a relatively greater height than portions of the underframe adjacent the wheel assemblies. The underframe is constructed of a first corrugated plate in which the corrugations run longitudinal of the vehicle. A second corrugated plate is secured to the underside of the first mentioned plate and the plates are arranged so that the corrugation troughs of the upper plate are in longitudinal alignment with corrugation peaks of the lower plate to define a hollow core honeycomb pattern between the plates.

Abstract: A wear member is provided wherein such wear member is used between relatively movable components of a railway vehicle and wherein the wear member comprises a main body made primarily of a polymeric material, a support for the main body with the support having opposed surface portions, and a plurality of openings in the support having integral rivet-like portions of the polymeric main body corresponding in number and configuration to the plurality of openings extending therethrough and holding the main body to the support with such polymeric main body having parts thereof disposed in embracing relation around the opposed surface portions.

Abstract: A railway vehicle wear member is provided between a pair of relatively movable components of the railway vehicle, wherein such wear member has a rigid planar supporting portion used to support a polymeric antifriction wear material and an extension which comprises the planar supporting portion and is formed in position against one of the relatively movable components to hold the wear member against a particular movement relative to the one component.

Abstract: A unitary cast draft sill for welding to the center sill of a railroad car comprises a unitary cast structure with the following elements and features: A horizontal top wall has a pair of side walls depending therefrom with a bottom portion having flanges extending horizontally outward from the side walls. A vertical inboard end wall joins the bottom portion, the side walls and the top wall and has a transition element extending from the inboard side portion thereof to telescopically enter adjacent portions of a railroad car center sill. A center filler plate pocket is formed by the inboard end wall, portions of the side walls and the top wall and an internal vertical wall spaced in the outboard direction from the inboard end wall to form a cavity opening at the bottom portion to accept and mount a center filler plate in welded relation. Rear draft lugs are formed at the outboard side of the internal vertical wall and adjoin the side walls.

Abstract: A wear member for use between a pair of relatively movable components of a railway vehicle is provided where the wear member comprises a metal support adapted to be supported on one of the pair of components and a liner attached to the metal support wherein the liner is made of a polymeric matrix material which is reinforced by a metal structure having openings therein and such metal structure is disposed substantially centrally between opposed surfaces of the polymeric material and the opposed surfaces include a smooth antifriction wear surface engageable by the other of the pair of relatively moveable components; and, the liner is attached in position by metal members extending between the metal structure and the metal support through polymeric material disposed therebetween with a plurality of welds welding the metal members in position between the metal structure and the metal support.

Abstract: A modular center filler and center plate may be constructed as a unit away from the car and adapted for connection to the center sill webs of a railway vehicle. The center filler has a thick bottom plate which extends beneath the center sill and has pairs of interconnected longitudinal and transverse sill reinforcing plates arranged in a double I-beam manner. The center plate has longitudinally extending attached skirts, and bevels are provided which allow the car to rock at the bevel lines. Forces transmitted through the center plate at the bevels are absorbed and distributed by the associated longitudinal plates and other bolster and center filler structural elements.

Abstract: A modular rear draft lug and center filler construction for railway vehicles comprising a pair of rear draft lugs which extend from the draft sill area along each side of the inside of the center sill and continue through the center filler area to rear draft lug stops. A number of slotted plates are fitted over portions of the draft lugs and attached to a bottom cover plate which nests into the center sill. A center plate has a mounting skirt with upwardly extending flanges to abut each end of the bottom cover plate to resist longitudinal impact forces. The rear draft lugs are mechanically attached to the center sill and the center filler plates, center plate and rear draft lug stops may be easily installed after the rear draft lugs are attached. The riveted construction provides for even force distribution and alignment and ease of replacement should damage or failure occur.

Abstract: In accordance with the present structure, in a railway hopper car a corrugated bolster web extends vertically between a bolster cover plate and the end hopper slope sheet. The vertically extending corrugations act as reinforcements in the web which web has at least some of the corrugations positioned over the side bearings and center plate.

Abstract: A center filler arrangement for railway vehicles provides a large center filler bottom lug welded in position and having mounting recesses for front and rear center filler plates to interconnect the side webs of a center sill to provide a rigid, dimensionally stable, flat surface for attachment of a center plate.

Abstract: An elongated unitary center-sill-and-center-brace member for use with sectionalized railroad car center sills is disclosed herein. The member includes reduced wall portions at each end for telescopic engagement with an inboard center sill section and an outboard center sill section, either of which may be of the double-Z or Wierton-type. In either case, the top surfaces of the sill sections and the top surface of the member lie in the same plane so as to define a flat upper surface for the sill assembly.

Abstract: A center brace is provided for interchangeable use with hopper, box and gondola railway cars. The brace includes two hollow kingpin holes which permit such interchangeable use. Furthermore, the brace is also symmetrical about a horizontal plane so that the brace can be installed with either side up.

Abstract: A fabricated center filler and center plate construction for the underframe of a railway car in the area where the body bolster intersects the center sill. The fabricated center filler includes four interconnected, vertical walls and a bottom floor plate secured by welding thereto. The center filler is secured by welding to the vertical sidewalls of the center sill with the floor plate of the center filler positioned flush with the lower surfaces of the center sill flanges. Opposed ends of the center filler floor plate preferably are overlapped by portions of the bottom cover plate of the bolster and are secured by welding hereto. A king pin receiving tube is secured by welding within a hole formed in the floor plate of the center filler, the tube having its upper end positioned within the confines of the center filler and having its lower end positioned below the floor plate.

Abstract: The invention relates to railway cars having a tubular-like sill in the underframe and a standard Z type draft sill at each end and a transition sill telescoping into and connecting the draft sill to the tubular sill.

Abstract: An underframe arrangement for a railway vehicle and including a deep section center sill joined to a draft sill portion through use of a transition beam member. Both the transition beam member and the draft sill have overlapping flange portions in the area adjacent the car body bolster and center filler. Overlapping these flange portions increases the strength of the draft sill to transition sill connection to resist buff and draft forces by directing these longitudinal forces into the bottom web of the draft sill and transition sill and from there through the transition section and into the deep section center sill which is capable of absorbing and dissipating large longitudinal loads. The overlapping members also increase the strength of the center filler area to provide an improved bolster.

Abstract: A high cubic capacity railroad boxcar that is provided with a longitudinally extending depressed nailable steel floor section disposed on each side of a longitudinally extending center sill structure, the top surface of the floor sections being at the same elevation as the surface of a plate over the center sill structure, the outside lateral margins of each floor section having a removable inverted filler channel member positioned in a longitudinal runner recess adjacent a car angle member and side sill. Each filler channel member may be replaced with a bulkhead floor track in the form of a slotted runner member or a rack gear member and cooperate with a similar overhead track for receiving, locating and restraining removable bulkheads later added to the car by a lading shipper as may be required.