Brick Element Patents (Class 110/338)
  • Patent number: 10584065
    Abstract: A molten refractory product having the following average chemical composition, in wt % on the basis of oxides and for a total of 100%: Al2O3: balance to 100%; Fe2O3: 0.6%-5.0% and/or TiO2: 1.5%-10.0%; Fe2O3+TiO2?10.0%; Na2O+K2O: 1.0%-8.0%; SiO2: 0.2%-2.0%; CaO+BaO+SrO: ?0.5%; Other oxide species: ?1.5%. Also, a glass-melting furnace and the use of the refractory product in the glass-melting furnace.
    Type: Grant
    Filed: February 23, 2016
    Date of Patent: March 10, 2020
    Assignees: SAINT GOBAIN CENTRE DE RECHERCHES ET D'ETUDES EUROPEEN, CENTRE NATIONAL DE LA RECHERCHE SCIENTIFIQUE
    Inventors: Michel Gaubil, Benjamin Bouvry, Olivier Citti, David Lechevalier
  • Patent number: 10495304
    Abstract: Refractory tile systems for covering an internal wall of a high temperature furnace or boiler are described. The systems may comprise a base tile having a front face and a back face, and a shielding tile having a front face and a back face. The back face of the base tile may comprise one or more attachment points for mounting the base tile to the internal wall using an anchoring system, wherein the shielding tile is equipped with a protrusion along a first side, extending from the back face of the shielding tile and adapted to stably arrange the shielding tile in a suspended position from the base tile when mounted to the internal wall, and an overhang along a second side opposite the first side and extending from the front side of the shielding tile, such that in a mounted position, the overhang partially covers an adjacent shielding tile.
    Type: Grant
    Filed: September 30, 2015
    Date of Patent: December 3, 2019
    Assignee: ImerTech SAS
    Inventor: Marinus Rien Boer
  • Publication number: 20150136001
    Abstract: A fluidized bed system having a containment vessel, a precast and predried monolithic refractory floor module positioned in the vessel, and a plurality of precast and predried monolithic refractory wall modules stacked within the vessel. The plurality of wall modules includes a first wall module is positioned on the floor module, wherein the floor module and the first wall module have interlocking surfaces, and wall modules adjacent to one another have interlocking surfaces. A method for assembling a fluidized bed reactor is also provided.
    Type: Application
    Filed: November 17, 2014
    Publication date: May 21, 2015
    Inventors: Timothy L. Hoyt, Dana Goski, Anthony DiSaia, David M. Knoll, JR., Robert L. Wilson
  • Patent number: 8997666
    Abstract: A combustion device in the form of an elevated fixed-grate that includes arcuately shaped solid refractory brick with ribs placed thereunder so as to allow horizontal air flow for fuel combustion. The brick are arranged atop one another in a stacked concentric configuration that forms a central fuel passageway and allows cascading of a fuel pile throughout the combustion stages. The device provides the benefit of proper de-ashing online while distributing the underfire air radially around the fuel pile. The elevated design of the bricks allows the air to be evenly distributed throughout the fuel pile and further allows the isolation of overfire and underfire air. Segregating overfire and underfire air in an evenly distributed manner allows the burner to combust a wide range of fuel moisture contents without modifying the mechanical components of the burner.
    Type: Grant
    Filed: August 29, 2011
    Date of Patent: April 7, 2015
    Inventor: Tyler Marshall Player
  • Patent number: 8944042
    Abstract: A wall lining of industrial ovens for protecting from corrosion, in particular, a heat-resistant wall made of concrete, steel, sheet metal, or the like. The lining of the wall is made of at least two layers, wherein a layer is pressurized as a blocking layer.
    Type: Grant
    Filed: June 21, 2010
    Date of Patent: February 3, 2015
    Assignee: Jünger + Gräter GmbH Feuerfestbau
    Inventors: Johannes Imle, Markus Horn
  • Publication number: 20140208997
    Abstract: The invention relates to designs for the linings and roofs of heat-engineering units for mechanical engineering and can be used in the construction of industrial furnaces in the metallurgical, heat-engineering, petroleum-processing and petrochemical industries, in the production of construction materials and in other branches of industry. The aim of the invention is to produce a strong refractory lining for resistance furnaces with a low consumption of electrical energy and a reduction in the weight and overall dimensions of the furnace. All parts of the furnace lining are formed using monolithic blocks made of high-strength refractory, electrically nonconductive phosphate concretes and are used as load-bearing construction elements. Said elements are used in resistance furnaces with an operating temperature of up to 1000° C.
    Type: Application
    Filed: June 13, 2012
    Publication date: July 31, 2014
    Applicant: ZAKRYTOYE AKTSIONERNOYE OBSCHESTVO "PIKKERAMA"
    Inventors: Sergey Dmitrievich Alferyev, Valeriy Anatolievich Polyakov
  • Patent number: 8679447
    Abstract: SO3 is formed from a replenished circulating inventory of fresh and recycled SO2. Also, a feed stream of replenished SO2 is heated by indirect heat exchange with a hot stream of SO2 and SO3 whereby the hot stream is cooled for separating the two gases. The heated feed stream of replenished SO2 serves as a hot gaseous feed to a sulfur burner. This SO2 feed is divided into two feed streams, one being oxygenated with pure oxygen and the other remains as an SO2 feed. These feeds plus a feed of molten sulfur are concurrently and separately introduced into the sulfur burner where additional SO2 is formed via continuous exothermic reaction. Although heated, the oxygenated feed(s) of SO2 bring in the needed oxygen for the reaction and the feeds of the oxygenated and non-oxygenated SO2 serve as a heat sink in the sulfur burner to reduce the temperature therein.
    Type: Grant
    Filed: January 4, 2012
    Date of Patent: March 25, 2014
    Assignee: Albemarle Corporation
    Inventors: Tyson J. Hall, Jason M. Selzer, Utkarsh R. Vasaiwala
  • Patent number: 8640635
    Abstract: An improved corbel includes a first tier having first blocks and a second tier having second blocks. Each of the first blocks includes a first aperture extending through the block from a first surface to a back surface and a second aperture formed through a top surface of the block, extending into the first aperture. The first blocks are arranged on a substantially planar surface to align the respective first apertures to define a first passageway. Each of the second blocks includes a third aperture extending through the second block from a top surface to a bottom surface. The second blocks are disposed above the first tier to align the third aperture of each of the second blocks with the second aperture of the first blocks to form a second passageway.
    Type: Grant
    Filed: September 18, 2012
    Date of Patent: February 4, 2014
    Assignee: Vanocur Refractories, L.L.C.
    Inventors: Robert A. Bloom, Paul A. Saffrin
  • Patent number: 8573141
    Abstract: A reversible jamb block for a furnace, oven or kiln, having an attachment side adapted to removably attach to the first side of a doorway for the furnace, oven or kiln, and adapted to removably attach to the second side of the doorway, such that one face of the jamb block is directed away from the furnace when the attachment side of the jamb block is attached to the first side of the doorway, and a second face opposite the first face, is directed away from the furnace when the attachment side of the jamb block is attached to the second side of the doorway.
    Type: Grant
    Filed: June 9, 2011
    Date of Patent: November 5, 2013
    Assignee: Gillespie + Powers, Inc.
    Inventor: John M. Peterman
  • Patent number: 8522559
    Abstract: There is described a heat shield element comprising a hot side which is turned towards the hot medium, a cold side which is turned away from the hot medium, peripheral sides which connect the hot side to the cold side and a material volume which is defined by the hot side, the cold side and the peripheral sides, wherein the material volume comprises at least two material areas which are made of different materials. The materials are different from each other at least in respect of their resistance and/or thermal expansion coefficient.
    Type: Grant
    Filed: November 21, 2005
    Date of Patent: September 3, 2013
    Assignee: Siemens Aktiengesellschaft
    Inventors: Holger Grote, Andreas Heilos, Marc Tertilt
  • Publication number: 20130137056
    Abstract: A heat chamber having multiple segments formed from castable material.
    Type: Application
    Filed: November 28, 2012
    Publication date: May 30, 2013
    Inventors: David Vardy, Dave Condon
  • Patent number: 8446929
    Abstract: A brick hearth system includes a rigid containment shell in which a concave bottom is lined with a hearth refractory sub-layer and hearth brick working layer. The outer perimeter of the hearth refractory is ringed with thrust blocks to compress the whole toward the center and to thereby deny gaps from forming between the separate bricks. Many individual thrust rods penetrate the outer bottom of the containment shell, and such are used to transmit compression forces generated outside the shell to be applied against the thrust blocks in unison. Each thrust rod receives an adjustable amount of inward force from a spring, acting either directly or through a beam or rocker arm. These are anchored to and use the hoop strength of the containment shell as leverage. As the hearth brick working layer grows during its service life, the ring of thrust blocks grows in diameter as well inside the margins provided within the containment shell.
    Type: Grant
    Filed: February 12, 2007
    Date of Patent: May 21, 2013
    Inventor: Allan J. MacRae
  • Publication number: 20120304904
    Abstract: A refractory structural element is provided that is useful for lining the inner surface of a construct typically used as a kiln or other high temperature system. An element includes a stem portion associated with a flared end block portion whereby the flared end block portion is compatible with other structural elements to form a substantially continuous tiled surface when a plurality of refractory structural elements are laid adjacent to each other. The stem portion optionally has a plurality of protrusions decorated on its outer surface that may serve to adjust heat dissipation from the element.
    Type: Application
    Filed: July 8, 2011
    Publication date: December 6, 2012
    Applicant: Stellar Materials Incorporated
    Inventors: Jens Decker, David Mintz
  • Patent number: 8325779
    Abstract: A brick hearth system comprises a rigid containment shell in which a concave bottom is lined with a hearth refractory sub-layer and hearth brick working layer. The outer perimeter of the hearth refractory is ringed with thrust blocks to compress the whole toward the center and to thereby deny gaps from forming between the separate bricks. Many individual thrust rods penetrate the outer bottom of the containment shell, and such are used to transmit compression forces generated outside the shell to be applied against the thrust blocks in unison. Each thrust rod receives an adjustable amount of inward force from a spring, acting either directly or through a beam or rocker arm. These are anchored to and use the hoop strength of the containment shell as leverage. As the hearth brick working layer grows during its service life, the ring of thrust blocks grows in diameter as well inside the margins provided within the containment shell.
    Type: Grant
    Filed: February 5, 2010
    Date of Patent: December 4, 2012
    Inventor: Allan J. MacRae
  • Publication number: 20120266826
    Abstract: A refractory tile has a body formed from a refractory material. The body has a front side that defines a front plane, and a rear side that defines a rear plane that is opposite the front plane. A concave portion is formed in the rear side and is contoured to a wall of boiler tubes. The body also has an inclined portion extending from the front plane to the rear plane. The inclined portion is formed at an acute angle with respect to the rear plane. The inclined portion defines an edge at an intersection with the rear plane. The edge directly contacts the wall without a backfill material. The tiles form an array of upper refractory tiles located only on an uppermost row of the array above lower refractory, against the bare wall of boiler tubes.
    Type: Application
    Filed: April 20, 2012
    Publication date: October 25, 2012
    Applicant: SAINT-GOBAIN CERAMICS & PLASTICS, INC.
    Inventors: Patrick M. Stephan, Jeffrey M. Campbell
  • Patent number: 8266853
    Abstract: An improved corbel includes a first tier having first blocks and a second tier having second blocks. Each of the first blocks includes a first aperture extending through the block from a first surface to a back surface and a second aperture formed through a top surface of the block, extending into the first aperture. The first blocks are arranged on a substantially planar surface to align the respective first apertures to define a first passageway. Each of the second blocks includes a third aperture extending through the second block from a top surface to a bottom surface. The second blocks are disposed above the first tier to align the third aperture of each of the second blocks with the second aperture of the first blocks to form a second passageway.
    Type: Grant
    Filed: May 12, 2009
    Date of Patent: September 18, 2012
    Assignee: Vanocur Refractories LLC
    Inventors: Robert A. Bloom, Paul A. Saffrin
  • Patent number: 8176859
    Abstract: A refractory brick and mortar joint comprise a cold face of the refractory brick; a hot face of the refractory brick opposite the cold face, wherein the hot face is shorter in length than the cold face; and at least one tapered mortar joint extending from the hot face to the cold face, wherein the at least one tapered mortar joint is thicker at the hot face of the refractory brick than at the cold face of the refractory brick. A refractory brick comprises a cold face; a hot face opposite the cold face, wherein the hot face is shorter in length than the cold face; and at least one surface extending from the cold face to the hot face, wherein the at least one surface is angled to accommodate the difference in length between the cold face and the hot face.
    Type: Grant
    Filed: January 22, 2009
    Date of Patent: May 15, 2012
    Assignee: General Electric Company
    Inventors: Cliff Yi Guo, Wei Chen, Shashishekara Sitharamarao Talya
  • Publication number: 20120064473
    Abstract: The furnace of the present invention includes a body of a furnace having a cylindrical shape; a steel shell which is arranged at an inside surface of the furnace; and a lining refractory which is arranged at an inside of the steel shell and includes a plurality of refractory blocks, wherein: each of the refractory blocks includes a hot-face end surface which has a hexagonal shape exposed to a middle of the furnace, and a cold-face end surface which has a hexagonal shape larger than the hot-face end surface, the cold-face end surface being arranged at an outer periphery side of the furnace; the refractory blocks are arranged such that each position of the hot-face end surface is positioned along the radial direction of the furnace at a predetermined reference position; and the refractory blocks are arrayed along the circumferential direction of an inside surface of the steel shell, thereby being stacked in a honeycomb manner.
    Type: Application
    Filed: May 19, 2010
    Publication date: March 15, 2012
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Hatsuo Taira, Taijiro Matsui, Takayuki Uchida, Shingo Umeda, Hiroshi Imagawa, Shintaro Kobayashi
  • Publication number: 20110308511
    Abstract: A combustion device in the form of an elevated fixed-grate that includes arcuately shaped solid refractory brick with ribs placed thereunder so as to allow horizontal air flow for fuel combustion. The brick are arranged atop one another in a stacked concentric configuration that forms a central fuel passageway and allows cascading of a fuel pile throughout the combustion stages. The device provides the benefit of proper de-ashing online while distributing the underfire air radially around the fuel pile. The elevated design of the bricks allows the air to be evenly distributed throughout the fuel pile and further allows the isolation of overfire and underfire air. Segregating overfire and underfire air in an evenly distributed manner allows the burner to combust a wide range of fuel moisture contents without modifying the mechanical components of the burner.
    Type: Application
    Filed: August 29, 2011
    Publication date: December 22, 2011
    Inventor: Tyler Marshall PLAYER
  • Publication number: 20110247535
    Abstract: Presented are an insulation brick and the method of using an insulation brick to create a thermal lining. A set of corrugations are formed into a sidewall of the brick to increase the thermal insulation. A first end of the insulation brick has a convex portion while the second end of the insulation brick has a convex portion. This allows a first insulation brick to mate with another brick in an end to end configuration.
    Type: Application
    Filed: April 12, 2010
    Publication date: October 13, 2011
    Inventors: Yong Lee, Jamey Costino, Jim Norris, Bernard Chukwulebe
  • Publication number: 20100326009
    Abstract: An insulating block for lining an interior surface of a furnace wall. The block is comprised of at least two insulating module sections. Each module section is formed from two or more layers of a ceramic (material) blanket. The layers of the ceramic blanket are held together by one or more plastic fasteners, each plastic fastener comprised of an elongated fiber portion that is dimensioned to extend at least partially through at least two of the layers and enlarged end sections dimensioned to engage the layers. The layers of the blanket are held together side-by-side by the plastic fasteners. A support member has at least one anchor rod (tube) affixed thereto. The insulating module sections are mounted on the anchor rod.
    Type: Application
    Filed: June 30, 2009
    Publication date: December 30, 2010
    Inventors: Joe Vandura, Victor J. O'Block, Jenna Garr, Daryl Pickett
  • Publication number: 20100180806
    Abstract: A refractory brick and mortar joint comprise a cold face of the refractory brick; a hot face of the refractory brick opposite the cold face, wherein the hot face is shorter in length than the cold face; and at least one tapered mortar joint extending from the hot face to the cold face, wherein the at least one tapered mortar joint is thicker at the hot face of the refractory brick than at the cold face of the refractory brick. A refractory brick comprises a cold face; a hot face opposite the cold face, wherein the hot face is shorter in length than the cold face; and at least one surface extending from the cold face to the hot face, wherein the at least one surface is angled to accommodate the difference in length between the cold face and the hot face.
    Type: Application
    Filed: January 22, 2009
    Publication date: July 22, 2010
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Cliff Yi Guo, Wei Chen, Shashishekara Sitharamarao Talya
  • Publication number: 20100132599
    Abstract: A brick hearth system comprises a rigid containment shell in which a concave bottom is lined with a hearth refractory sub-layer and hearth brick working layer. The outer perimeter of the hearth refractory is ringed with thrust blocks to compress the whole toward the center and to thereby deny gaps from forming between the separate bricks. Many individual thrust rods penetrate the outer bottom of the containment shell, and such are used to transmit compression forces generated outside the shell to be applied against the thrust blocks in unison. Each thrust rod receives an adjustable amount of inward force from a spring, acting either directly or through a beam or rocker arm. These are anchored to and use the hoop strength of the containment shell as leverage. As the hearth brick working layer grows during its service life, the ring of thrust blocks grows in diameter as well inside the margins provided within the containment shell.
    Type: Application
    Filed: February 5, 2010
    Publication date: June 3, 2010
    Inventor: Allan J. MacRae
  • Patent number: 7552566
    Abstract: A tile for lining an internal surface in a heavy wear area. The tile includes at least one locating rod embedded within said tile and an internal mechanism for laterally extending said at least one locating rod out of said tile and into a gap in an adjoining structure which may be another tile. The tiles forming the lining surface are securely held in place as a result of the selective deployment of the locating rods into a gap in the adjoining structure.
    Type: Grant
    Filed: January 17, 2007
    Date of Patent: June 30, 2009
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Dean R. Hyde, Robert L. Antram, John R. Peterson
  • Patent number: 7438004
    Abstract: A method includes containing a high-temperature alkali salt containing environment using a refractory containment liner containing MgAl2O4 spinel. A method, includes forming a refractory brick containing MgAl2O4 spinel having an exterior chill zone defined by substantially columnar crystallization and an interior zone defined by substantially equiaxed crystallization; and removing at least a portion of the exterior chill zone from the refractory brick containing MgAl2O4 spinel by scalping the refractory brick containing MgAl2O4 spinel to define at least one outer surface having an area of substantially equiaxed crystallization. A product of manufacture includes a refractory brick containing MgAl2O4 spinel including an interior zone defined by substantially equiaxed crystallization; and at least one outer surface having an area of substantially equiaxed crystallization.
    Type: Grant
    Filed: August 19, 2005
    Date of Patent: October 21, 2008
    Assignee: UT-Battelle, LLC
    Inventors: Roberta A. Peascoe-Meisner, James R. Keiser, James G. Hemrick, Camden R. Hubbard, J. Peter Gorog, Amul Gupta
  • Publication number: 20080190336
    Abstract: A brick hearth system comprises a rigid containment shell in which a concave bottom is lined with a hearth refractory sub-layer and hearth brick working layer. The outer perimeter of the hearth refractory is ringed with thrust blocks to compress the whole toward the center and to thereby deny gaps from forming between the separate bricks. Many individual thrust rods penetrate the outer bottom of the containment shell, and such are used to transmit compression forces generated outside the shell to be applied against the thrust blocks in unison. Each thrust rod receives an adjustable amount of inward force from a spring, acting either directly or through a beam or rocker arm. These are anchored to and use the hoop strength of the containment shell as leverage. As the hearth brick working layer grows during its service life, the ring of thrust blocks grows in diameter as well inside the margins provided within the containment shell.
    Type: Application
    Filed: February 12, 2007
    Publication date: August 14, 2008
    Inventor: Allan J. MacRae
  • Publication number: 20080163806
    Abstract: The invention concerns a refractory tile having two aligned fixing points, any two adjacent fixing points of the alignment being spaced apart by a constant distance A, first (44) and last (46) fixing points of the alignment being remote, in the direction of the alignment, by distances ?1 and ?2 from the first (40) and second (42) edges of the tile extending proximate the first (44) and last (46) fixing points, respectively. The tile is characterized in that 0<A?(a1+a2). The invention is applicable to gasifiers.
    Type: Application
    Filed: March 6, 2006
    Publication date: July 10, 2008
    Inventors: Christian Claude His, Thibault Pierre Paul Champion
  • Patent number: 7040241
    Abstract: A refractory brick having a plurality of segments positioned along a longitudinal axis of the refractory brick. Each segment has at least two arcuate recesses and at least two arcuate ridges. The recesses of a first segment of the segments are positioned at a radial offset with respect to the recesses of a second segment which is adjacent the first segment. A plurality of refractory bricks are interlocked with respect to each other to form a refractory construction.
    Type: Grant
    Filed: May 24, 2002
    Date of Patent: May 9, 2006
    Assignee: Merkle Engineers, Inc.
    Inventor: Stephen Coates
  • Patent number: 6948437
    Abstract: A thermal shielding brick is useable for lining a combustion chamber wall. The thermal shielding brick has a hot side, which can be exposed to a hot medium a wall side located opposite the hot side, and a peripheral side that is joined to the hot side and to the wall side. A damping element is placed on the peripheral side and effectively prevents fragments from detaching from the thermal shielding brick if broken. A combustion chamber having an inner combustion chamber lining, includes the thermal shielding bricks. Further, a gas turbine, includes the combustion chamber.
    Type: Grant
    Filed: September 5, 2001
    Date of Patent: September 27, 2005
    Assignee: Siemens Aktiengesellschaft
    Inventors: Daniel Hofmann, Paul-Heinz Jeppel, Hans Maghon, Uwe Rettig, Milan Schmahl, Christine Taut
  • Patent number: 6887551
    Abstract: A tile anchoring system for use in reactors and other furnace like equipment which involves the use of a tile that contains various internal parts. According to the various embodiments of the present invention, the tile is formed as more than one part. In the present invention, various techniques and parts are used to anchor tiles to surfaces wherein the various parts and the tiles themselves “snap” into place with one another and/or with an existing hexmetal mesh structure.
    Type: Grant
    Filed: May 16, 2003
    Date of Patent: May 3, 2005
    Assignee: ExxonMobil Research & Engineering Co.
    Inventors: Dean R Hyde, Robert L. Antram, John R Peterson
  • Patent number: 6802269
    Abstract: Methods for improving the strength of alumina refractory materials are disclosed. The method involves exposing the alumina material to a halogen gas. The treated materials can be used in furnaces for producing fused silica optical members.
    Type: Grant
    Filed: May 14, 2003
    Date of Patent: October 12, 2004
    Assignee: Corning Incorporated
    Inventor: Robert S. Pavlik, Jr.
  • Patent number: 6782669
    Abstract: A lining (10) for a furnace the lining (10) having insulating material (12) attached to an inside wall (11) of the furnace, the insulating material (12) in use having a hot face (20) which faces inwardly of the furnace, and a cold face at or adjacent the furnace wall (11) characterized in that a protective element (26) is provided at least partially to cover the hot face (20), and/or the cold (C) face, the protective element (26) being secured relative to the face by a securing means (27, 27b), which co-operates with a member (25, 25a; 25b; 25c) which is embedded in the insulating material (12).
    Type: Grant
    Filed: February 5, 2001
    Date of Patent: August 31, 2004
    Assignee: F. C. S. Dixon Limited
    Inventor: Thomas Gildroy Shaw Dixon
  • Patent number: 6733635
    Abstract: A coke oven buckstay moving device and method which can be used to quickly, reliably, and smoothly repair buckstays compared to conventional methods and devices. The coke oven buckstay moving means includes a main car, a subcar, a frame, and securing means. The main car is used when repairing pillered buckstays that support oven walls of the coke oven, and moves on a coke side platform or a machine side platform. The subcar is placed on the main car, and can freely move forward and backward in a direction of a lengthwise direction of the coke oven. The frame is provided in a standing manner on the subcar. The securing members are mounted to the frame and are used to grasp and secure the buckstays. According to the method, a damaged portion of the buckstay is secured to the subcar, cut, and then removed. Reversing the steps, a replacement buckstay is secured to the subcar, moved into position, and welded into place. The subcar is detached, and the oven repaired.
    Type: Grant
    Filed: December 22, 1999
    Date of Patent: May 11, 2004
    Assignee: JFE Steel Corporation
    Inventors: Tatsuya Ozawa, Nozomu Tamura, Tetsuro Uchida, Nobuya Kamide
  • Patent number: 6711899
    Abstract: The invention relates to a heat shield block, in particular for lining a combustion chamber wall, having a hot side which can be subjected to a hot medium, a wall side opposite the hot side, and a peripheral side adjoining the hot side and the wall side. A tension element which can be prestressed to a prestress (Fz) is attached to the peripheral side, release of a fragment, formed during a fracture, of the heat shield block being reliably prevented by the prestress (Fz) of the tension element. The invention also relates to the use of a heat shield block, in particular for lining a combustion chamber wall of a gas turbine.
    Type: Grant
    Filed: August 27, 2002
    Date of Patent: March 30, 2004
    Assignee: Siemens Aktiengesellschaft
    Inventors: Ulrich Bast, Uwe Rettig, Christine Taut
  • Publication number: 20030217678
    Abstract: A refractory brick having a plurality of segments positioned along a longitudinal axis of the refractory brick. Each segment has at least two arcuate recesses and at least two arcuate ridges. The recesses of a first segment of the segments are positioned at a radial offset with respect to the recesses of a second segment which is adjacent the first segment. A plurality of refractory bricks are interlocked with respect to each other to form a refractory construction.
    Type: Application
    Filed: May 24, 2002
    Publication date: November 27, 2003
    Inventor: Stephen Coates
  • Publication number: 20030192460
    Abstract: Methods for improving the strength of alumina refractory materials are disclosed. The method involves exposing the alumina material to a halogen gas. The treated materials can be used in furnaces for producing fused silica optical members.
    Type: Application
    Filed: May 14, 2003
    Publication date: October 16, 2003
    Inventor: Robert S. Pavlik
  • Publication number: 20030172856
    Abstract: The invention relates to a thermal shielding brick (1, 1A, 1B), especially for lining a combustion chamber wall. Said thermal shielding brick has a hot side (5), which can be exposed to a hot medium, a wall side (7) located opposite said hot side (5), and a peripheral side (69) that is joined to the hot side and to the wall side. A damping element (3, 3A, 3B) is placed on the peripheral side and effectively prevents fragments (81,81A) from detaching from the thermal shielding brick (1, 1A, 1B) if broken. The invention also relates to a combustion chamber having an inner combustion chamber lining, which comprises said thermal shielding bricks (1, 1A, 1B), and to a gas turbine with a combustion chamber.
    Type: Application
    Filed: March 18, 2003
    Publication date: September 18, 2003
    Inventors: Daniel Hofmann, Paul Heinz-Jeppel, Hans Maghon, Uwe Rettig, Milan Schmahl, Christine Taut
  • Patent number: 6592961
    Abstract: A brick is made of refractory material, preferably for use in a furnace for calcining carbon bodies, wherein at least one surface of the brick that is facing towards an adjacent brick is provided with mating elements such as recesses and projections. The mating elements are rotationally symmetric about an axis that is perpendicular to the surface.
    Type: Grant
    Filed: July 19, 2001
    Date of Patent: July 15, 2003
    Assignee: Norsk Hydro ASA
    Inventors: Anders Ruud, Hogne Linga
  • Publication number: 20030110992
    Abstract: Methods for improving the strength of alumina refractory materials are disclosed. The method involves exposing the alumina material to a halogen gas. The treated materials can be used in furnaces for producing fused silica optical members.
    Type: Application
    Filed: December 13, 2001
    Publication date: June 19, 2003
    Inventor: Robert S. Pavlik
  • Patent number: 6574991
    Abstract: An article of relatively pure silica, and a furnace and method of producing the article. The article is produced by collecting molten silica particles in a refractory furnace in which at least a portion of the refractory has been exposed to a halogen-containing gas to react with contaminating metal ions in the refractory.
    Type: Grant
    Filed: September 8, 2000
    Date of Patent: June 10, 2003
    Assignee: Corning Incorporated
    Inventors: Robert S. Pavlik, Jr., Lawrence H. Kotacska
  • Patent number: 6397765
    Abstract: A wall segment is for a combustion area to which a hot fluid can be applied. The wall segment includes a metallic supporting structure, with a heat protection element mounted on it. The metallic supporting structure is provided at least in places with a thin and/or metallic, heat-resistant separating layer. The separating layer is fitted between the metallic supporting structure and the heat protection element.
    Type: Grant
    Filed: September 19, 2000
    Date of Patent: June 4, 2002
    Assignee: Siemens Aktiengesellschaft
    Inventor: Bernard Becker
  • Patent number: 6393789
    Abstract: A refractory anchor and method of use. The anchor is made by combining two similar sections that are clinched together to form an elongated X-shape. The bilateral symmetrical shape affords maximum anchorage of the refractory, and through-flow of the refractory is afforded by voids through the anchor. The anchor has feet that attach to the surface to be protected, thus allowing refractory to migrate under the anchor. The similar sections can also be used alone as anchors where placement area is limited or irregular. In an alternative embodiment, the anchors have only center feet, to allow them to be stud welded. The anchors are useful in both repair work as well as new refractory applications.
    Type: Grant
    Filed: July 12, 2000
    Date of Patent: May 28, 2002
    Inventor: Christopher P. Lanclos
  • Patent number: 6244197
    Abstract: Chimney-like cooling passages that have opposite outlet and inlet end regions open to ambient air also have central regions that extend through heated components of industrial furnaces. The passages preferably are defined by conduits that are oriented and configured in a manner that enables thermally induced flows of ambient air to self establish through the conduits to cool the furnace components once the furnace components become heated. The passages function like chimneys, with each having its outlet located higher than its inlet so that ambient air will effectively rise as it flows from the inlet to the outlet. The passages may provide increases in cross-sectional area somewhere along their lengths so that heated ambient air expanding in the passages is encouraged to discharge from the less restrictive, larger area outlets rather than from the smaller area inlets.
    Type: Grant
    Filed: January 3, 2000
    Date of Patent: June 12, 2001
    Inventor: Gary L. Coble
  • Patent number: 6227127
    Abstract: A sintered material includes a polycrystalline substance of MgAl2O4 and/or Al2O3; and 3 to 90 weight percent of Cr2O3 and/or CeO2. Furnace material, furnace wall block, high temperature protection tube, and high temperature protecting member are made of such sintered material, and have higher heat resistance and corrosion resistance.
    Type: Grant
    Filed: April 27, 1999
    Date of Patent: May 8, 2001
    Assignee: Kyocera Corporation
    Inventors: Shinichi Yamaguchi, Yasuhiro Tanaka
  • Patent number: 6145452
    Abstract: An arrangement for insulating a wall of a metallic combustion chamber is disclosed. A layer of insulating material is applied to the metallic wall and a plurality of ceramic wall panels are applied over the ceramic insulation material. The wall panels are retained by fastening elements that pass through an opening in the wall panels. The opening in the wall panels has a frusto-conical surface and the engagement surface of the fastening element is at least partially spherical to avoid mechanical and thermal stresses.
    Type: Grant
    Filed: July 21, 1998
    Date of Patent: November 14, 2000
    Assignee: ABB Research Ltd.
    Inventors: Armin Heger, Stefan Reh, Andreas Pfeiffer, Axel Kranzmann
  • Patent number: 6126438
    Abstract: A burner apparatus comprises a conduit adapted to convey preheated oxidant and having outlet and inlet ends, and a conduit adapted to convey preheated fuel and having outlet and inlet ends. The conduit adapted to convey preheated fuel is substantially parallel to the conduit adapted to convey preheated oxidant. The conduit adapted to convey preheated oxidant is positioned substantially vertically above the conduit adapted to convey preheated fuel. The conduit adapted to convey preheated oxidant and the conduit adapted to convey preheated fuel each are positioned within its own respective elongate cavity in a refractory burner block. Each of the conduits are positioned in their respective cavity such that a substantially annular region is present between an outer surface of each conduit and its respective cavity. Each conduit inlet end extends through a respective plenum for receiving an ambient temperature fluid, the plenums adapted to pass the ambient temperature fluid into the respective annular regions.
    Type: Grant
    Filed: June 23, 1999
    Date of Patent: October 3, 2000
    Assignees: American Air Liquide, L'Air Liquide Societe Anonyme pour l'Etude et, l'Exploitation des Procedes Georges Claude
    Inventors: Mahendra L. Joshi, Arnaud Fossen, Harley A. Borders, Remi P. Tsiava, Olivier Charon
  • Patent number: 6066236
    Abstract: A coke oven wall (4) comprising a plurality of bricks (38, 42, 46, 120) laid so as to define first and second wall faces (40, 44), and plurality of flue cavities (14) extending therein characterized in that at least part of the wall is made first, second and third bricks (38, 42, 120) which are laid together and define in part the first and second faces and the flue cavities wherein the first brick comprises a first body portion (48) and an inwardly projecting first leg (50), the second brick comprises a second body portion (64) and an inwardly projecting second leg (66) the third brick comprises a flue wall brick (46, 120) which is located between and aligned with the first and second legs.
    Type: Grant
    Filed: May 11, 1998
    Date of Patent: May 23, 2000
    Assignee: BHP Refractories Pty. Ltd.
    Inventor: David John Gilroy
  • Patent number: 6024085
    Abstract: The present invention encompasses a modular fireplace having a first side wall, a second side wall, and a back wall that is contiguous with the first side wall and the second side wall and defines an interior open-faced firebox region having a substantially "U" shape in top plan view. The first side wall is constructed from a plurality of sequentially stacked modular first side blocks and the second side wall is formed from a plurality of sequentially stacked modular second side blocks. The back wall has a first modular corner block, a second modular corner block, and at least one substantially vertical spacer block that are joined so that the first corner block and the second corner block are contiguous with the spacer block. To aid in the efficient drafting of the fireplace, each of the spacer blocks may have a spacer block air chamber extending therein from an open upper end on the spacer block top end to a closed lower end proximate the spacer block bottom end.
    Type: Grant
    Filed: July 23, 1998
    Date of Patent: February 15, 2000
    Inventors: Deborah L. Hodge, James Roe Hodge, Jr.
  • Patent number: 5957067
    Abstract: In the case of a ceramic liner for combustion spaces, comprising at least one wall element (3), made of refractory structural ceramic and having at least one through-opening (6), and a fastening element (4), consisting of refractory structural ceramic, per opening (6), the fastening element (4) is resiliently fastened by its foot in a metallic holding device (5) fastened on the metallic supporting wall (1). The head (20) of the fastening element (4) rests in the opening (6) in the wall element (3).The wall element (3) is designed in the form of a box, having a base (25) which runs parallel to the metallic wall (1), having an inside wall (23) which surrounds the opening (6) in an annular manner and is supported directly or indirectly on the metallic supporting wall (1), and having outside walls (24) which extend up to the metallic supporting wall (1) without touching the latter.
    Type: Grant
    Filed: July 21, 1998
    Date of Patent: September 28, 1999
    Assignee: ABB Research Ltd.
    Inventors: Klaus Dobbeling, Armin Heger, Andreas Pfeiffer
  • Patent number: 5899151
    Abstract: A high temperature industrial roof assembly having two refractory bricks with adjacent faces, opposing hanger recesses, a hanger rod extending from the recesses to the top of the assembly, the refractory bricks being held in an adjacent position by a securing device, a hanger rod with a locking mechanism at one end and a hook at the other end, a hanger having opposed refractory engaging projections adapted to engage the hanger recesses, a hanger rod hole allowing free rotation about the hanger rod end above the locking mechanism, and a locking mechanism engagement recess which when engaged with the locking mechanism prevents rotation of the hanger rod in relation to the hanger at 90 degree increments and provides that depression of the one end of the hanger rod into the locking mechanism engagement recess permits rotation of the hanger rod with respect to the hanger. The locking mechanism comprises opposing tabs.
    Type: Grant
    Filed: June 13, 1997
    Date of Patent: May 4, 1999
    Assignee: Merkle Engineers, Inc.
    Inventors: Frank P. Merkle, Jr., deceased, Howard R. Serlin, executor