Pile Patents (Class 139/37)
  • Publication number: 20140373967
    Abstract: The present invention provides fabrics with cut loop group and a manufacturing method thereof, wherein the core yarn at the section where said loops are being cut is outwardly protruded from the covering yarns, while the synthetic fiber divided yarn, which is a core yarn, is separated into multiple filaments. The fabrics with cut loop group show superior characteristics in polishing properties, sliding properties, water absorption properties, rapid drying properties and feeling of touch owing to a split-type microfiber and a viscos rayon yarn which comprises a covering yarn, and polishing can be performed while easily catching foreign substances such as extremely minute dust particles or human hairs and the like by the synthetic fiber divided yarn which functions as a hook. Thus the fabrics with cut loop group according to the present invention can be used usefully in the products such as various kind of mats, towels, bathroom products, and the like including dishclothes and mops.
    Type: Application
    Filed: May 3, 2013
    Publication date: December 25, 2014
    Inventors: Hyun Sam Lee, Sung Hoon Choi
  • Publication number: 20140338783
    Abstract: A method for weaving a pile fabric on a weaving loom, in which successive positions of the ground warp threads (3-8) relative to the weft threads (1), (2) are determined according to a ground weave repeat which extends over at least eight weft introduction cycles, and in which pile tufts are formed, so that at least one pile fabric is obtained with weft threads (1), (2) which are bound in on at least two levels (I), (II), (III) and pile tufts which are bent over weft threads (2) which are not situated on the pile side, in which, per ground weave repeat, at least two different orientations (i), (ii), (iii) of the pile legs are achieved and/or two or more different pile densities are achieved.
    Type: Application
    Filed: September 19, 2012
    Publication date: November 20, 2014
    Inventor: Johny Debaes
  • Patent number: 8794270
    Abstract: A method for weaving a carpet including tying a row of knots with a yarn and weaving two or more weft strands next to the row of knots, where the weft strands are 100% cotton and the yarn is wool yarn hand-carded and hand-spun into a single strand is described.
    Type: Grant
    Filed: May 18, 2011
    Date of Patent: August 5, 2014
    Assignee: Phoenix Weave, LLC
    Inventor: Nurbu Lama
  • Patent number: 8651150
    Abstract: This method, for simultaneously weaving on a loom two fabrics (42, 44) provided with piles (424, 444), comprises the steps of weaving an inner layer (FL2, FL4) and an outer layer (BL2, BL4) for each distance fabric, binding the inner and outer layers with connecting warp yarns (401-404) extending between the inner and outer layers, weaving pile warp yarns (501, 502) between the distance fabrics, and cutting the pile yarns. During weaving, the inner and outer layers of each distance fabric are kept apart by respective lancet means (202, 204). Moreover, for each pick (P1-P13) and for each connecting warp yarn (401-404) and each pile warp yarn (501, 502), one selects on the basis of the information relating to the layer (BL2, FL2, BL4, FL4) in which said warp yarn has been interlaced in the previous pick, on the basis of the shedding pattern and amongst several predetermined positions, a position (A1-A8, B1-B12) to be taken by a shedding element (10) driving said warp yarn (401-404, 501, 502) during said pick.
    Type: Grant
    Filed: May 10, 2010
    Date of Patent: February 18, 2014
    Assignee: Schonherr Textilmaschinenbau BMBH
    Inventor: Karsten Siebert
  • Publication number: 20130019987
    Abstract: The present invention relates, on the one hand, to a method for weaving pile fabrics with at least two different pile heights (a, b) in the same pile row, wherein the fabrics comprise weft threads, ground warp threads and pile-warp threads (1, 2), wherein these pile-warp threads are interlaced in the fabric, according to a pattern, in a figure-forming manner or are inwoven in a non-figure-forming manner, and which, when they are figure-forming, form pile with a well-defined pile height. On the other hand, the present invention relates to a device for manufacturing such fabrics.
    Type: Application
    Filed: January 11, 2011
    Publication date: January 24, 2013
    Applicant: N.V. MICHEL VAN DE WIELE
    Inventor: Charles Beauduin
  • Publication number: 20130000772
    Abstract: This Invention relates to a kind of microfiber artificial leather and its manufacturing methods, namely, adopting double-pile weaving process, taking highly-strengthened filament (or other filament) as ground warp and ground weft, using sea-island polyester microfiber or other microfiber as pile warp, adopting the V-shaped or W-shaped consolidation to weave into three-dimensional fabric, and then accepting padding of polyurethane resins, alkali treatment, sanding, dyeing and finishing. The artificial leather related in this Invention features delicate surface piles, high density, strong cortical feeling, good wear resistance, dimensional stability, good moisture permeability, good color fastness, and excellent mechanical properties, so it can be used as garment leather, shoe upper leather, car interior materials, furniture leather and so on.
    Type: Application
    Filed: January 13, 2011
    Publication date: January 3, 2013
    Inventor: Weiren Tang
  • Publication number: 20120247608
    Abstract: Disclosed is a method of weaving, processing and finishing a pile fabric whose pile height (H) after processing and finishing is substantially increased, thus obtaining increased pile height (H) which may be multiple of the original pile height (H) of the woven fabric. Specifically, the pile fabric is manufactured with multiple loop heights combining the original woven pile heights and/or different multiples of the original pile heights. Further, a process results in a fabric having a combination of pile heights, and designs by weaving repeats in the conventional way without soluble yarns (Y) in conjunction with repeats woven with multiple soluble yarns (Y).
    Type: Application
    Filed: June 18, 2012
    Publication date: October 4, 2012
    Inventor: Kannappan GOVINDASWAMY
  • Patent number: 7992595
    Abstract: An artificial grass mat that is composed of a ground fabric and a number of artificial grass blades protruding from the ground fabric, at least one of the artificial grass blades being formed from a pile-warp yarn (1-6; 7-10; 15-18) having a density of less than 5,000 dtex; and a method for producing an artificial mat of this type. The artificial grass mat is suitable both for use in athletics, such as football, tennis, hockey, golf, and for other uses, including domestic and garden applications, as a decorative landscape element.
    Type: Grant
    Filed: April 15, 2008
    Date of Patent: August 9, 2011
    Assignee: N.V. Michel Van de Wiele
    Inventors: Johny Debaes, Marc Delepierre
  • Patent number: 7874320
    Abstract: In one embodiment, there is a method which includes providing a plurality of warp yarns; providing a plurality of fill yarns; providing a plurality of pile yarns of a first type; providing a plurality of pile yarns of a second type; providing a plurality of dummy yards; weaving the plurality of pile yarns of the first type with the plurality warp yarns and the plurality of fill yarns for a first predetermined distance to form a backing; weaving the plurality of pile yarns of the first type with the plurality of dummy yarns to form a plurality of short hoops for a second predetermined distance; cutting the plurality of pile yarns of the first type to form a first plurality of upstanding ribbons representing grass to produce a synthetic field surface.
    Type: Grant
    Filed: December 29, 2009
    Date of Patent: January 25, 2011
    Assignee: Shaw Contract Flooring Services, Inc.
    Inventors: Timothy A. Knapp, Mark H. Nicholls, James A. Schinkel
  • Patent number: 7658209
    Abstract: A device for actuating binding and tension warp yarns, with at least one first shed forming device for actuating the tension warp yarns, and at least one second shed forming device for actuating the binding warp yarns. The first or the second shed forming devices are provided with a central drive to actuate the respective yarns. A pile weaving machine is provided with such a device.
    Type: Grant
    Filed: January 25, 2006
    Date of Patent: February 9, 2010
    Assignee: N.V. Michel Van de Wiele
    Inventor: Johny Debaes
  • Patent number: 7621297
    Abstract: A weaving method and a fabric (1, 2) woven by the present method includes a ground fabric (100, 200) composed of ground warp yarns, one or more binding warp yarns (101, 201), first weft yarns (3) and second weft yarns (4a, 4b, 4?, 4?) which are tied up in the ground fabric. Additionally, one or more tension warp yearns (102, 202) and non-figure forming and/or figure forming pile warp yarns (6, 7), with figure forming pile warp yarns (6) form figure-forming pile burls (6a, 6b). At least one set of two successive figure forming pile burls (6a, 6b) in the warp direction are alternately tied up over the first weft yarn (3). The first weft yarn is situated on the back of the fabric (1, 2) outside the ground fabric (100, 200), and over the second weft yarn (4a, 4b, 4?, 4?).
    Type: Grant
    Filed: September 5, 2007
    Date of Patent: November 24, 2009
    Assignee: N.V. Michel Van de Wiele
    Inventor: Johny Debaes
  • Patent number: 7543608
    Abstract: A ground fabric made of cotton and provided with loops of bamboo fiber is used to form a looped fabric. The ground fabric has a ground weave that is obtained by a technique with three weft sequences or by a technique with four weft sequences. The looped fabric has a weight between 200 and 1700 gram/m2. The number of warp threads per cm fabric is between 21 and 34, and the number of weft threads per cm fabric is between 10 and 28, and the number of loops per cm fabric is between 3 and 9. The looped fabric may be used as a terry.
    Type: Grant
    Filed: January 6, 2005
    Date of Patent: June 9, 2009
    Assignee: Santens N.V.
    Inventor: Frédéric Santens
  • Patent number: 7451786
    Abstract: The invention relates to a weaving machine for weaving pile fabrics, and a set (100) of at least two spacers (1-4, 11, 12, 21, 22, 31, 32, 41 and 42), wherein the spacers (1-4, 11, 12, 21, 22, 31, 32, 41 and 42) are provided and arranged in the weaving machine in such a manner that the pile warp yarns (18, 18?) have more space during their movement in the shed-forming zone towards the fabric line in the warp direction at their entry point in the array of lancets, so that they are hindered to a lesser degree by this array of lancets.
    Type: Grant
    Filed: October 31, 2007
    Date of Patent: November 18, 2008
    Assignee: N.V. Michel Van de Wiele
    Inventor: Johny Debaes
  • Patent number: 7431055
    Abstract: A method for weaving a pile fabric with areas having a corded structure, a backing fabric being woven on a weaving machine by inserting backing weft yarns during successive weft insertion cycles between binding and tension warp yarns, while pattern-weft yarns are inserted outside the backing fabric, and are covered by pile warp yarns forming cords. Successive series of different pattern-weft yarns are inserted into the pile fabric in areas having a corded structure and at least one pattern-weft yarn of each series is running essentially above the warp yarns in a first part of its trajectory and is forming the pattern, and is covered by pile warp yarns essentially forming cords in a second part of its trajectory, so that a predetermined pattern or design is formed. This enables the color palette and/or the effect palette to be modified across the width of the weaving machine with weft effects.
    Type: Grant
    Filed: November 8, 2006
    Date of Patent: October 7, 2008
    Assignee: N.V. Michel Van de Wiele
    Inventors: Johny Debaes, Ludo Smissaert
  • Patent number: 7395839
    Abstract: The present invention relates to a method for face-to-face weaving of a pile fabric on a weaving machine, pile forming pile warp yarns (6, 7, 8, 9, 16, 17, 18, 19) being interlaced alternately around a weft yarn (1) in the upper fabric and around a weft yarn (1) in the lower fabric and non pile forming pile warp yarns (6, 7, 8, 9, 16, 17, 18, 19) being interlaced in one of the backing fabrics in accordance with a predetermined pattern, the said weaving machine comprising at least three weft insertion means and that at each weft insertion cycle only one weft yarn is inserted, the non pile forming pile warp yarns (6, 7, 8, 9, 16, 17, 18, 19) to be interlaced are positioned on a different level (N1, N2) and, in successive series of four weft insertion cycles (a, b, c, d) each time during two successive weft insertion cycles one weft yarn (1) being inserted (a, b) under the two levels (N1, N2) and one weft yarn (1) being inserted above the two levels (N1, N2) and each time, during two other successive weft insert
    Type: Grant
    Filed: December 6, 2006
    Date of Patent: July 8, 2008
    Assignee: N.V. Michel Van de Wiele
    Inventor: Johny Debaes
  • Patent number: 7337809
    Abstract: While weaving fabrics (501, 502, 601, 602) on a weaving machine, in successive weft insertion cycles two weft yarns (505, 506, 605, 606) are simultaneously inserted at different weft insertion levels between pile warp yarns (520, 530, 620, 630) which are positioned with respect to the weft insertion levels by a three-position-non-open-shed Jacquard machine. The Jacquard machine is provided to maintain one or several pile warp yarns (503, 504, 603, 604) in successive operating cycles of the weaving machine in an upper and/or a lower position. The pile warp yarns (503, 504, 603, 604) in their upper or in their lower position are positioned between the weft insertion levels. Furthermore, a three-position-non-open-shed Jacquard machine and a weaving machine are provided to carry out such a method, and a method to rearrange the harness suspension of a three-position-non-open-shed Jacquard machine.
    Type: Grant
    Filed: November 4, 2005
    Date of Patent: March 4, 2008
    Assignee: N.V. Michel Van de Wiele
    Inventors: Bram Vanderjeugt, Jozef Verschelde
  • Patent number: 7287552
    Abstract: The invention relates, on the one hand, to a process for weaving fabrics on a weaving machine, wherein these fabrics comprise a plurality of warp yarn systems, wherein for at least two mutually adjacent warp yarn systems, in each of these at least two mutually adjacent warp yarn systems, at least two pile warp yarns with different characteristics are present, and wherein in each of the said warp yarn systems the pile warp yarns are interlaced alternately in the fabric, according to a pattern, for figuring application and are inwoven or float along the fabric for non-figuring application, wherein a bottommost and a topmost fabric (20), (10) are woven according to a double-face weaving method, and the said two mutually adjacent warp yarn systems each comprise the same at least two pile warp yarns (17), (18), (21), (22), (23), (24), (25), (26), in which case, if the one pile warp yarn in the first warp yarn system (17), (21), (23), (25) in non-figuring application, floats or is inwoven in the top fabric (10), re
    Type: Grant
    Filed: November 30, 2005
    Date of Patent: October 30, 2007
    Assignee: N.V. Michele Van de Wiele
    Inventors: Johny Debaes, Marc Delepierre
  • Patent number: 7240698
    Abstract: On the one hand, the invention relates to a method for weaving face-to-face fabrics on a face-to-face weaving machine, the fabrics (10),(20) consisting of weft yarns (2), ground warp yarns (3) and pile warp yarns (4), and one or several spacers (1) being provided in order to keep the fabrics (10),(20) at a distance during the weaving process, and a weaving reed being provided, comprising reed dents (A),(B),(C) through which the said ground warp yarns (3) and pile warp yarns (4) are extending, and through which the spacers (1) are extending every two or more reed dents (A),(B),(C), wherein the pile warp yarns (4) and the spacers (1) are separated from one another in the respective reed dents (A),(B),(C). On the other hand, the invention relates to a fabric woven in accordance with such a method and a face-to-face weaving machine designed to carry out such a method.
    Type: Grant
    Filed: November 30, 2005
    Date of Patent: July 10, 2007
    Assignee: N.V. Michel Van de Wiele
    Inventor: Johny Debaes
  • Patent number: 7134401
    Abstract: The invention relates to a lancet device for a face-to-face weaving machine (100), comprising one or several lancets (1,2,3;16), a lancet (1,2,3,16) at one extremity being provided to be installed in a lancet holder and at its other extremity being provided with a lancet tip (4a,4b), the lancets (1,2,3,16) being carried out in at least two embodiments, that are provided to be installed alternately next to one another in the face-to-face weaving machine, each of the two or several lancets (1,2,3,16) installed next to one another in the zone between the point where it is received in the lancet holder and the tip (4a,4b) of the lancet (1,2,3,16) on the opposite extremity of the lancet (1,2,3,16) being provided with one or several zones (C,D), that are not overlapping one another when the lancets (1,2,3,16) are projected in the weft direction. The invention furthermore relates to a face-to-face weaving machine that is equipped with a lancet device according to the invention.
    Type: Grant
    Filed: October 18, 2004
    Date of Patent: November 14, 2006
    Assignee: N.V. Michel Van de Wiele
    Inventors: Johny Debaes, Jos Mertens
  • Patent number: 7111647
    Abstract: A weaving machine weaves pile fabrics having weft yarns, backing warp yarns, and pile warp yarns. One or several spacers extend between the pile warp yarns either to realize a constant pile height between two pile fabrics formed, or to determine the pile loop height in one or several pile fabrics comprising pile loops. One or several holders clamp the spacers. One or several shed forming devices, drive heddles through which backing and/or pile warp yarns extend to position these warp yarns with respect to the weft yarns. A zone for supplying pile warp yarns extends between a yam supply and the heddles. One or several holders installed between the yarn supply and the one or several shed forming devices clamp the spacers. The holders are installed outside the said supply zone, in such a manner that the pile warp yarns will extend into the supply zone without any hindrance.
    Type: Grant
    Filed: February 25, 2005
    Date of Patent: September 26, 2006
    Assignee: N.V. Michel Van de Wiele
    Inventor: Johny Debaes
  • Patent number: 7089967
    Abstract: An equipment of a weaving machine in which pile warp yarns (7–13), (16–22) extend through the space between the reed dents and are distributed between a number of pile warp yarn systems and provided on the weaving machine to weave a pile fabric. A group of pile warp yarns (7–22) extend through each space between the reed dents and comprise pile warp yarns of at least two pile warp yarn systems (7–13), (16–22). Because of this it is possible to weave pile fabrics having higher pile densities at a certain reed setting. It is an easy and quick method to modify the equipment of a weaving machine, maintaining the reed setting and the pile warp yarns of each space between the reed dents being distributed between at least two pile warp yarn systems. Furthermore, a weaving process is provided in which, per space between the reed dents the pile warp yarns (7–13), (16–22) of at least two pile warp yarn systems are supplied and a pile fabric woven in that manner.
    Type: Grant
    Filed: January 13, 2003
    Date of Patent: August 15, 2006
    Assignee: N.V. Michel Van de Wiele
    Inventor: Johny Debaes
  • Patent number: 7069960
    Abstract: A control technique is capable of adjusting a weight of a pile fabric by adjusting consumption of a pile warp at a proper range with a more simplified system. In a pile loom, a tolerance relative to a value associated with consumption of the pile warp is set, and the value associated with consumption of the pile warp is measured during a pile weaving period. If the value associated with consumption of the pile warp exceeds the tolerance, the weaving condition parameter associated with the weight of the pile is corrected in a direction to approach a target value of the weight of a pile fabric.
    Type: Grant
    Filed: November 21, 2003
    Date of Patent: July 4, 2006
    Assignee: Tsudakoma Kogyo Kabushiki Kaisha
    Inventors: Akihiko Nakada, Akihiko Yamamoto, Masato Matsumoto, Tomokazu Ishita
  • Patent number: 6945280
    Abstract: The present invention relates to a method for weaving pile fabrics on a face-to-face weaving machine, where, in successive insertion cycles, weft yarns (1-12) are inserted between binding warp yarns (13-16) and pile warp yarns (17-24), so that two backing fabrics (30), (31) are woven one above the another, in which groups of at least four weft yarns (1-6); (7-12) are inserted in respective openings between repeatedly crossing binding warp yarns (13), (14); (15), (16), so that each group of weft yarns (1-6); (7-12) comprises at least two pairs of weft yarns (2,3), (5,6), (8,9), (11,12) inserted above one another, and so that pile warp yarns (18), (21), (24) are interlaced in the upper (30) and in the lower backing fabric (31) alternately round the weft yarns (2), (5), (8), (11), situated on the back, of the said pairs in order to form pile burls, preferably according to a two-shot weave; The present invention likewise relates to pile fabric woven according to this method.
    Type: Grant
    Filed: September 11, 2003
    Date of Patent: September 20, 2005
    Assignee: N. V. Michel Van de Wiele
    Inventor: Johny Debaes
  • Patent number: 6837274
    Abstract: A face-to-face weaving machine comprising upper (5) and lower spacers (6) for extending in the warp direction between two fabrics (12), (13) and a weft insertion device (2), (3), (4) for inserting weft yarns (22) between the spacers (5), (6), said spacers being carried out as a rigid element with a first (5c), (6c) and a second part (5B), (6B), the vertical intermediate distance between the first parts (5c), (6c) of the spacers (6) being shorter than said distance between the second parts (5B), (6B) such that the weft yarns (22) can be inserted between said second parts (5B), (6B).
    Type: Grant
    Filed: March 2, 2004
    Date of Patent: January 4, 2005
    Assignee: N.V. Michel Van de Wiele
    Inventors: Johny Debaes, Gilbert Moulin
  • Patent number: 6817383
    Abstract: A face-to-face weaving machine comprising upper (5) and lower spacers (6) for extending in the warp direction between two fabrics (12), (13) and a weft insertion device (2), (3), (4) for inserting weft yarns (22) between the spacers (5), (6), said spacers being carried out as a rigid element with a first (5c), (6c) and a second part (5B), (6B), the vertical intermediate distance between the first parts (5c), (6c) of the spacers (6) being shorter than said distance between the second parts (5B), (6B) such that the weft yarns (22) can be inserted between said second parts (5B), (6B).
    Type: Grant
    Filed: March 24, 2003
    Date of Patent: November 16, 2004
    Inventors: Johny Debaes, Gilbert Moulin
  • Patent number: 6769457
    Abstract: The invention relates to a face-to-face weaving machine with face-to-face shed forming, a twister device (1) being provided and relates further to a twister device (1) for a face-to-face weaving machine with face-to-face shed forming, the twister device (1) being situated between weaving frames (11), mutually provided with a free space and a weaving reed (12) and the twister device (1) being provided with means (2) for positioning a first series of warp threads (101) in waving means, means (3) to wave the first series of warp threads (101) and means (4) to cause a second series of warp threads (100) to move up and down, said means (4) to cause a second series of warp threads (100) to move up and down being driven by a driving device (19) provided with a casing (7), and said means (2) for positioning a first series of warp threads (101) in waving means, said means (3) to wave the first series of warp threads (101) and said means (4) to cause a second series of warp threads (100) to move up and down being attac
    Type: Grant
    Filed: April 22, 2002
    Date of Patent: August 3, 2004
    Assignee: N.V. Michel Van de Wiele
    Inventors: Johnny Debaes, Dominique Maes
  • Patent number: 6769456
    Abstract: A device for separating warp yarns (16), (17) on a face-to-face weaving machine (13), comprising a separating means (1), (2) and a holding device (3,7,9,11), (4,8,9,12) which comprises a threaded adjusting means (11), (12), the adjusting means (11), (12) being provided in such a manner that its rotation will cause the separating means (1), (2) to be moved, because of which the holding height will be changed and adjusted and the adjusting means (11), (12) being able to maintain the adjusting means (1), (2) at the adjusted holding height. Moreover, the holding device (3,7,9,11), (4,8,9,12) will enable an adjustment in the warp-direction. With a similar device adjusting the holding height can be carried out in a very simple and accurate manner and whilst being adjusted the separating means (1), (2) will be unable to make any unwanted and dangerous movements.
    Type: Grant
    Filed: April 22, 2002
    Date of Patent: August 3, 2004
    Assignee: N.V. Michel Van de Wiele
    Inventors: Johnny Debaes, Dominique Maes
  • Publication number: 20030145897
    Abstract: A carpet weaving loom comprises one or more tuft forming units (1), each of which is capable of supplying yarn tufts (26) of a number of different colours to a number of different weaving points sequentially. The or each of the tuft forming units (1) includes a demountable yarn carrier (2). In this way, when it is required to change the design of carpet being woven, or the creel (3) is exhausted, the or each yarn carrier (2) is simply replaced by another fed from a different creel (3). Preferably the creel (3) associated with the or each set of yarn carriers is itself removable from the remainder (6) of the loom and replaceable with the yarn carriers (2).
    Type: Application
    Filed: November 14, 2002
    Publication date: August 7, 2003
    Inventor: Michael Winspear Burton
  • Publication number: 20020059961
    Abstract: The invention concerns a method for obtaining a woven fabric which consists in: continuously unwinding from a single warp beam, a set of parallel warp yarns; passing said set on a whip-roll; forming a shed using held means, said shed being defined in the forward movement direction of the warp, at the input through an opening stitch of the shed, and on the other side through a face stitch; inserting a weft yarn in the shed in the proximity of the face stitch to form a fabric; and finally uniformly pulling and batching the resulting fabric; method which consists, in the proximity of the shed opening stitch, in heating the warp yarns, and then cooling said warp yarns in the shed before they reach the held means, characterized in that only part (34) of the warp yarns is heated.
    Type: Application
    Filed: September 7, 2001
    Publication date: May 23, 2002
    Applicant: Cortex S.A.
    Inventor: Claude Corbiere
  • Patent number: 6343626
    Abstract: Method for weaving fabrics with a rib structure, whereby on a weaving machine, two fabrics (22), (23); (49), (50) are woven one above the other with a rib structure according to a face-to-face weaving method, whereby each fabric comprises a backing fabric with rib warp yarns (15), (16), (17), (18); (43), (44), (45), (46) which are alternately woven in the backing fabric and are rib-formingly passed around over at least one weft yarn (4), (5), (32), (33) whereby pile warp yarns (19), (20); (47); are alternately interlaced in the top (21); (49) and the bottom fabric (22); (50) around at least one weft yarn (1), (2), (3), (6); (31), (36), and whereby these pile warp yarns (19), (20); (47) are split between the two fabrics so that two fabrics (22), (23); (49), (50) with a rib structure are obtained which also comprise at least one area with upright pile yarns.
    Type: Grant
    Filed: July 19, 2000
    Date of Patent: February 5, 2002
    Assignee: N.V. Michel Van de Wiele
    Inventors: Stefaan Demey, Ludo Smissaert
  • Publication number: 20010054450
    Abstract: Ground warp and pile warp thread sheets are supplied to a shed forming device. The ground warp and the pile warp are separately deflected over a deflecting rod upstream from the shed forming device. The deflecting rod supports the ground warp and directs the pile warp to cross and interpenetrate through the ground warp before deflecting the pile warp into the back shed. The deflecting rod is positively driven and controlled to pivot about a horizontal axis to provide a positive controlled partial compensation of the pile warp thread length variations. The pile warp also runs over a pile warp thread reserve and compensating device upstream from the thread crossing location to provide an additional passive uncontrolled compensation of the pile warp thread length variations and to provide a pile warp thread reserve during the pile loop formation and/or the shed changes in the weaving process.
    Type: Application
    Filed: May 14, 2001
    Publication date: December 27, 2001
    Inventors: Adnan Wahhoud, Peter Czura, Herbert Mueller, Fritz Rupflin, Thomas Laukamp
  • Patent number: 6289941
    Abstract: A method is provided for weaving a false boucle fabric with a rib structure on weaving machines in successive weft insertion cycles. In each cycle a top (1), (2), (3) and a bottom weft thread (4), (5), (6) are inserted between binding warp threads (9-12) and pattern warp threads (13-16) of a series of warp thread systems so that a fabric is woven. Top (1-3) and bottom weft threads (4-6) are inwoven by a respective set of binding warp threads (9, 10), (11, 12), thereby weaving two backing fabrics. Respective pattern warp threads (13), (14); (15), (16) are interlaced in a respective backing fabric and are rib-formingly passed around over a top (2), (3) or bottom weft thread (5), (6) running between the backing fabrics which is not inwoven by binding warp threads (9-12), so that two fabrics (17), (18) with a rib structure are woven one above the other.
    Type: Grant
    Filed: December 21, 1999
    Date of Patent: September 18, 2001
    Assignee: N.V. Michel Van de Wiele
    Inventor: Johnny Debaes
  • Patent number: 6273148
    Abstract: With a method for face-to-face weaving pile fabrics, whereby weft threads (1-6) are brought between warp threads (7-12) of a series of warp thread systems so that two backing fabrics (21), (22) are woven located one above the other with tension warp threads (7), (10) and dead pile warp threads (13-20) inwoven in the backing fabrics, whereby pile warp threads (13, 14, 18, 20) in each backing fabric form respective pile loops around first (1), (4) and around second weft threads (2), (5) which respectively run along the back and along the pile side of a tension warp thread (7), (10), and whereby the pile-forming pile warp threads (13, 14, 18, 20) are cut through between the backing fabrics, the dead pile warp threads (13-20), running along the pile side of the second weft threads (2), (5), are inwoven.
    Type: Grant
    Filed: December 21, 1999
    Date of Patent: August 14, 2001
    Assignee: N.V. Michel Van de Wiele
    Inventors: Johnny Debaes, Ludo Smissaert
  • Patent number: 6247505
    Abstract: This invention is aimed at providing a terry-cloth or velours fabric, and a predictably economic process for its production, whereby it is possible to optimally adapt the fabric to different purposes. The proposed approach is a process for producing a terry or velours fabric consisting of a carrier web and, anchored in the carrier web, a nap in the form of open or dosed loops, of a warp of cotton loops the cut or uncut loops of which extend from one surface of the carrier web, and of a warp of microfiber loops the cut or uncut loops of which protrude from the opposite surface of the carrier web, the said warp of cotton loops and, respectively, the warp of microfiber loops being interlaced on the respective surface from which they protrude at the time the carrier web is produced.
    Type: Grant
    Filed: June 23, 2000
    Date of Patent: June 19, 2001
    Assignee: Frottierweberei Vossen GmbH
    Inventor: Horst Wörman
  • Patent number: 6186189
    Abstract: A method for manufacturing fabrics with a rib structure, in particular false bouclé fabrics is provided. On a weaving machine two series of warp threads (4, 5, 6, 10, 11); (7, 8, 9, 12, 13) are provided for weaving a respective fabric (21); (22). In successive insertion cycles, in each case, at least three weft threads (1), (2), (3) are inserted one above the other between the warp threads, so that in each case a set of weft threads (3), (2); (1), (2) running one above the other are inwoven by the warp threads (5), (6); (8), (9) of one of the other two series, and at least one weft thread (3); (1) is inwoven by the warp threads (8), (9); (5), (6) of the other series, so that two fabrics (20), (21) with a rib structure are woven simultaneously. A method for manufacturing loop pile fabrics is provided.
    Type: Grant
    Filed: June 22, 1999
    Date of Patent: February 13, 2001
    Assignee: N.V. Michel Van de Wiele
    Inventor: Nico Gheysen
  • Patent number: 6186186
    Abstract: A face-to-face weaving machine with a weft insertion device (1), (2) is provided in order according to a top and a bottom insertion path to insert weft threads between warp threads (3-12). A lifting device (18, 19) works together with shed-forming devices (14), (15), (16), (17), of which first shed-forming device (14) is provided in order to bring warp threads (5), (6) above and between the insertion paths; second shed-forming device (15) is provided in order to bring warp threads (3), (4) between and below the insertion paths; third shed-forming device (16), (17) is provided in order to bring warp threads (7-12) above, between and below the insertion paths, such that the ratio (H/h) between, on the one hand the intermediate distance (H1), (H2) between two warp thread positions and on the other hand the lifting height (h) applied by the lifting device, is greater, preferably 1.5 times greater, for the third shed-forming device (16), (17) than for the first (14) and the second shed-forming device (15).
    Type: Grant
    Filed: May 26, 1999
    Date of Patent: February 13, 2001
    Assignee: N.V. Michel Van de Wiele
    Inventors: Johnny Debaes, Bram Vanderjeugt
  • Patent number: 6173746
    Abstract: A method for weaving fabrics with a two-sided rib structure, such as false boucl{acute over (e)} fabrics, comprises forming a fabric on a weaving machine from weft threads and warp threads of a series of warp thread systems, with sets of at least two weft threads running one above the other. Each warp thread system comprises at least three pattern warp threads of which two opposite each other, respectively along the upper side and the lower side of the fabric, form a number of ribs. The pattern warp threads are alternately rib-formingly passed around over one or several sets of weft threads and are interlaced in the fabric, while each additional pattern warp thread is inwoven in the fabric between weft threads of the sets over which other pattern warp threads are rib-formingly passed around.
    Type: Grant
    Filed: July 7, 1999
    Date of Patent: January 16, 2001
    Assignee: N.V. Michael Van de Wiele
    Inventors: Johnny Debaes, Ludo Smissaert, Nico Vandoorne
  • Patent number: 5154208
    Abstract: Lancet holder for face-to-face weaving loom, comprising a slat-shaped section (1) onto which lancets (2) can be pushed. A comb (4) with teeth (8) lies directly in front of section (1). Each lancet (2)--extending in the warp direction--can be situated between two teeth (8), and the width of the space between two teeth (8) is slightly greater than the thickness of a lancet (2), so that they remain with their flanks at right angles to the section (1). Section (1) and part of the lancets (2) pushed onto it may be enclosed by a surrounding wall (9), (10) which is rounded off and smooth along the outside, and the comb (4) is set up along the front open side of said surrounding wall, so that the lancets (2) can extend from the enclosed space between the teeth (8).
    Type: Grant
    Filed: May 21, 1991
    Date of Patent: October 13, 1992
    Assignee: N.V. Michel Van de Wiele
    Inventor: Derudder Carlos