Abstract: A coil spring end forming apparatus is provided that includes a pair of horizontally disposed parallel rollers; a mandrel; a stopper that is provided adjacent to the circumferential surface of the mandrel and is moved up or down and rotated integrally with the mandrel; a clamp jig that is provided so as to be movable toward or away from the mandrel and that holds a semi-formed spring in cooperation with the mandrel, and a pusher for pushing the semi-formed spring toward the stopper, wherein in a state in which the axis of the mandrel is positioned between the axes of the parallel rollers and the semi-formed spring, a clamp portion holds the semi-formed spring at the inner side of a triangle formed by the axes of the parallel rollers and the semi-formed spring and rotates around the axis along the winding direction of the semi-formed spring to form a pigtail portion at one end of the semi-formed spring, and a coil spring end forming method is further provided.

Abstract: A device for producing a loop at the end of a coil spring has a gripping unit with gripper jaws for retaining the spring in a processing position. The gripping unit is movable to and from the processing position and at least one section of an end turn of the spring protrudes over the gripper jaws. A first slewing gear unit has an output shaft and a coupling section for detachable coupling of a tool for the forming of a loop on the spring through upward bending of the end turn section protruding over the gripper jaws. A counter block attached laterally to the travel direction of the gripping unit is movable over the section of the end turn of the spring protruding over the gripper jaws and has a bending edge as a bending form for producing a loop with the tool.

Abstract: A tissue fastener production method of clamping two living tissues together by bringing the two living tissues into close contact includes the following steps: fixing one end of a wire material made of a metal to a shaft body, and winding the wire material around an outer periphery of the shaft body while twisting the wire material round an axis of the wire material, thereby forming a coil on which a predetermined force is exerted in the winding direction; heat treating the wire material to impart superelasticity thereto; and deforming the wire material to which the superelasticity is imparted in a range in which the wire material is elastically deformable, and reversing the winding direction of the coil in a direction reverse to the winding direction of the coil wound in the step of forming the coil so as to obtain an initial tension corresponding to the predetermined force.

Abstract: Canted coil springs are disclosed wherein wires used to form the springs have sections with shapes that are not generally round. The different shapes are configured to increase contact surface areas by providing more surface-to-surface contacts with adjacent surfaces of a housing and a shaft over a single point contact typically found with round wires. The disclosed springs may be used with a housing and a shaft in a holding application, a latching application, a locking application, or combinations thereof.

Abstract: A wire support and a method of making is disclosed for supporting an object from a base surface. The wire support comprises a plurality of wires with each of the wires having a lower section, an intermediate section and an upper section. The plurality of wires are twisted along the intermediate sections for providing an upright support. The lower sections of the plurality of wires extend outwardly from the upright support for insertion into the base surface to mount the wire support. The upper section of the plurality of wires extends outwardly from the upright support for engaging with the object to support the object relative to the base surface.

Abstract: An apparatus and method for manufacturing a barrel coil spring make it possible to coil opposite sides of a spring material at the same time so as to considerably reduce manufacturing processing, thereby remarkably reducing the time required to manufacture the coil barrel spring, thus improving productivity.

Abstract: A medical device with an outer surface prepared to reduce crystalline growth or surface fowling thereon is provided. The device includes an elongate member that extends between a distal end and a proximal end, and a lumen defined through at least a central portion of the member. The member is defined from a wire that is coiled to define the lumen therethrough, the coils of the wire are configured such that a plurality of the neighboring coils define a small space therebetween. The coiled wire includes a central metallic core that extends along the entire length of the wire defining the member and a polymeric jacket is wrapped around the core, wherein the polymeric jacket is configured to retain an electric charge disposed therethrough.

Abstract: A method for producing a twisted wire (1) by twisting two wires (2) together. When that portion of the twisted wire (1) extending from one ends (3) of the two wires (2) to a first predetermined position (4) is defined as a one end-side twisted portion (5), and that portion of the twisted wire (1) extending from the first predetermined position (4) to a second predetermined position (6) is defined as an intermediate twisted portion (7), and that portion of the twisted wire (1) extending from the second predetermined position (6) to the other ends (8) of the two wires (2) is defined as an other end-side twisted portion (9), a twisting pitch of the one end-side twisted portion (5) and the other end-side twisted portion (9) is smaller than a twisting pitch of the intermediate twisted portion (7).

Abstract: Apparatus and methods for use in the manufacture of a spring unit for incorporation into an upholstered article, for example, a mattress, cushion or the like. Coil formation apparatus includes a drive shaft to control movement of a coil pitch guide member and a link member comprising a connecting rod adjustably connected to a radius arm of the drive shaft. A coil interlinking process comprises compressing a first coil to define a clearance, extending a second coil passed the first coil via the clearance, allowing the first coil to extend across the clearance, and contracting the second coil to engage the first coil thereby interlinking the first and second coils. Spring unit manufacturing apparatus comprises a plurality of jaw pairs each comprising a first fixed jaw and a pivotal second jaw, the pivotal second jaw being pivoted by a cam and linkage assembly operated by a rotary drive shaft.

Abstract: A twisted wire 1 is produced by twisting two wires 2 together. When that portion of the twisted wire 1 extending from one ends 3 of the two wires 2 to a first predetermined position 4 is defined as a one end-side twisted portion 5, and that portion of the twisted wire 1 extending from the first predetermined position 4 to a second predetermined position 6 is defined as an intermediate twisted portion 7, and that portion of the twisted wire 1 extending from the second predetermined position 6 to the other ends 8 of the two wires 2 is defined as an other end-side twisted portion 9, a twisting pitch of the one end-side twisted portion 5 and the other end-side twisted portion 9 is smaller than a twisting pitch of the intermediate twisted portion 7.

Abstract: Apparatus and methods for use in the manufacture of a spring unit for incorporation into an upholstered article, for example, a mattress, cushion or the like. Coil formation apparatus includes a drive shaft used to control movement of a coil pitch guide member and a link member comprising a connecting rod connected to a radius arm of the drive shaft by means of an adjustable connection. A coil interlinking process comprises compressing a first coil to define a clearance extending a second coil passed the first coil via the clearance, allowing the first coil to extend across the clearance, and contracting the second coil such that the second coil engages the first coil thereby interlinking the first and second coils. Spring unit manufacturing apparatus comprises a plurality of jaw pairs each comprising a first fixed jaw and a pivotal second jaw, the pivotal second jaw being pivoted by a cam and linkage assembly that is operated by a rotary drive shaft.

Abstract: A complex coil and a fixture for forming same configured such that loops are formed having various configurations relative to each other. The configurations provide improved thrombus formation and reduced rotation or tumbling once implanted. The complex coil is formed of a material that may deformed for purposes of placing the complex coil into a catheter and returns to a complex shape that includes said loops once deployed.

Abstract: A device for producing a loop at the end of a coil spring has a gripping unit with gripper jaws for retaining the spring in a processing position. The gripping unit is movable to and from the processing position and at least one section of an end turn of the spring protrudes over the gripper jaws. A first slewing gear has an output shaft and a coupling section for detachable coupling of a tool for the forming of a loop on the spring through upward bending of the end turn section protruding over the gripper jaws. A counter block attached laterally to the travel direction of the gripping unit is movable over the section of the end turn of the spring protruding over the gripper jaws and has a bending edge as a bending form for producing a loop with the tool.

Abstract: A canted coil spring includes a plurality of canted coils generally canted relative to a centerline extending through the coils. At least one coil when viewed in the direction of the centerline appears to have a non-elliptical shape and a non-circular shape when the at least one coil is in the unbiased state. The plurality of coils is generally canted at a first coil angle relative to the center line. The at least one coil includes at least one section canted at a second coil angle relative to the centerline. The second coil angle is different from the first coil angle when the at least one coil is in an unbiased state.

Abstract: An electric wire shaping apparatus is disclosed for shaping an electric wire for a stator coil. The electric wire includes a turn portion that is to be located outside of slots of a stator core and a pair of straight portions that are connected by the turn portion and to be respectively received in two of the slots. The interval between the straight portions defines a coil pitch. The apparatus includes a shaping mechanism and a pair of coil pitch keeping mechanisms. The shaping mechanism presses the turn portion of the electric wire in its width-wise direction, thereby shaping the turn portion to have a desired shape. The coil pitch keeping mechanisms respectively press the straight portions of the electric wire toward the inside space between the straight portions, thereby preventing the interval between the straight portions from being changed by the pressing of the turn portion.

Abstract: A method and apparatus for producing an end lug of a spring member formed of a strand of wire, the strand of wire is initially gripped by two clamping jaws or a pair of tongs, held between said clamping jaws and, subsequently, at a predetermined distance behind the gripping tongs, while forming a rear wire segment protruding behind the spring element, is severed. In this regard, a shaping jaw conforming to the shape of the lug is employed as the one clamping jaw of the gripping tongs, around which the wire segment is bent by means of a shaping pin that can be inserted directly behind the other clamping jaw perpendicular to the longitudinal center line of the wire segment over the latter to form the lug. The relative movements between the shaping pin and the shaping jaw required for this purpose are generated by means of program-controlled movements of the gripping tongs and/or shaping pin.

Abstract: A spring apparatus turns a spring to be in a position suitable for delivery to a spring-transporting apparatus. The spring apparatus has a cassette wheel which can be rotated about an axis and has at least one cassette compartment for holding the spring in a first rotational position. Furthermore, there is a transfer element for delivering the spring to the spring-transporting apparatus in a second rotational position.

Abstract: Method of producing spring wires shaped as a cylinder. The wire includes at least one first plurality of layers of wound fibres, the layers being disposed on top of one another and impregnated with a matrix. The first plurality of layers includes at least two stacked layers of fibres which are wound in opposing directions along two coaxial helices around the same axis to the left and right thereof respectively. The tangents to the two helices together with the axis (10) form respectively two angles having values ?x-1 and ?x which are respectively equal to ?+k? and ??? k?, ? being a function of the value of the modulus of elasticity for the spring to be produced and k being a factor of between 0 and 1. The method is suitable for the production of helical cylindrical-type spring wires for the suspension systems of motor vehicles.

Abstract: A pigtailing machine includes a B forming head and a support pedestal secured to a cassette base. The cassette base is located upon a base which mounts the A forming head to provide for a relatively quick changeover should another double pigtail coil spring need be manufactured. By fixing the forming head and the support pedestal to the cassette base alignment and proper manufacture of the spring is assured. Alternatively, the A forming head is also mounted to the cassette base.

Abstract: A device for bending an extremity of a torsional spring. The device includes a base plate; at least one flange projecting from the base plate; at least one bulge projecting from the at least one flange; a lever arm pivotally mounted onto the at least one flange about a first pivot axis; and at least one cam pivotally mounted onto the lever arm about a second pivot axis. The lever arm is operable between first and second positions and each cam has a contact surface being positioned for operatively cooperating with a corresponding bulge. Prior to the bending operation, the extremity of the torsional spring is inserted between a given bulge and the contact surface of a corresponding cam when the lever arm is in the first position. In operation, the extremity of the spring is bent about the given bulge by the contact surface of the corresponding cam when the contact surface is urged towards the bulge and forced about the same over the extremity of the spring as the lever arm is operated into the second position.

Abstract: Disclosed herein is a coil spring forming head which is periodically operative to at least partially form coil springs having a plurality of coils and which includes a wire feed advancing mechanism operative to feed the wire which is formed into coil springs, a pitch control mechanism operative to control the diameter of the coils of the coil springs being formed, a diameter control mechanism operative to control the pitch of the coils of the coil springs being formed, and a control including a storage area containing instructions for operation of the wire feed advancing mechanism, the pitch control mechanism, and the diameter control mechanism, a wire feed controller connected to the wire feed advancing mechanism to control operation thereof, a pitch controller connected to the pitch control mechanism to control operation thereof, a diameter controller connected the diameter control mechanism to control operation thereof, and a programmable switching device connected to the wire feed controller, to the pitch

Abstract: A cutting and crimping apparatus (14) for automatically cutting and finishing the ends of a spiral coil. The apparatus (14) comprises a jaw set (17) comprising a first fixed plate (20), a second fixed plate (50), a cut plate (70) and a push plate (130), each plate having a tooth extending therefrom capable of engaging the coil. The plates are substantially flat and disposed in sliding contact with each other. The cut plate (70) of the apparatus (14) is driven in a reciprocating, substantially linear motion by a linkage (100) mechanically coupled to a motor (18).

Abstract: Described is an electronically regulated coiling apparatus for mattress and upholstery springs comprising essentially a wire draw-in, a wire guidance, a cutting device and a bending device for a wire to be processed, and due to short drive trains equipped with few transfer elements, in particular for the bending device, improved torsional rigidity and flexural strength of the particular drive train is attained. The electronically regulated servomotors used according to the invention can therefore transfer their movement directly onto the bending tools and the drive rollers by interconnecting few transfer elements. This permits bending a wire with decreased tolerances into a corresponding spring.

Abstract: An apparatus includes means for feeding a wire from a fixed outlet against a coiling surface having a variable location in relation to the fixed outlet. The fixed outlet directs the wire in a path and the wire is deflected from the path by the coiling surface to bend the wire. The wire is monitored and output signals indicative of a physical characteristic of the deflected wire are generated. A controller receives the signals and generates control signals as a function thereof. An actuator, responsive to the control signals, adjusts the location of the coiling surface such that the physical characteristics are substantially uniformly maintained during the forming of the spring.

Abstract: Apparatus for forming a spring having a spring body and first and second generally axial toes from a wire is disclosed. The apparatus includes mechanisms for feeding the wire from a fixed outlet, wherein the fixed outlet directs the wire in a path; bending a first length of wire fed from the fixed outlet to form a first generally axial toe; bending a second length of wire fed from said fixed outlet to form a spring body; and bending a third length of the wire fed from the fixed outlet to form a second generally axial toe. The wire is then clipped after the formation of the second generally axial toe to separate the spring from a remaining portion of the wire. A method of forming such a spring is also disclosed.

Abstract: A spring bending machine includes: a take-up device for taking up a spring made from an automatic spring-making machine, an orienting device for rotating a spring hook end to a vertical position, a vice reciprocatively mounted on a frame having a pair of jaws for clamping the spring to be bent to project the spring hook end outwardly from the two jaws, and a bending tool reciprocatively mounted on the frame for bending the vertically-oriented spring hook end to be horizontaly oriented, and a driving device for driving the vice and the bending tool for their respective clamping and bending operation.

Abstract: A method of manufacturing coil springs being performed by giving priority to the free length of coil springs with a feature that the length of wire material used for forming initial- and main-coiling sections and an end coiling section of a single coil spring is measured and checked if the used wire material is within a predetermined length so that the resulted coil springs have a high rate of satisfactory products with a high level of precision.

Abstract: A method and apparatus for forming at least one end of a coil spring blank into a hook, in which the blank is releasably clamped on a carriage at the first of a series of succeeding stations through which the carriage is movable. Where an end loop of the coil is to be formed into a hook that loop is bent into a position transverse to the axis of the coil of the blank at a second station and at a further succeeding station the free end of the loop is severed to a predetermined length. Where a laterally extending leg of the blank is to be formed into a hook the leg is bent into a position transverse to the axis of the coil of the blank at a second station, the leg is bent at a third station to form a hook, and at a fourth station the free end of the leg is severed to a predetermined length.

Abstract: A single continuous length of wire is formed into a continuous length spiral or helix, which is subsequently placed onto a moving chain conveyor having pins upstanding therefrom. The helix then is folded into a wave configuration for establishing a row of parallel coils by folding the links so as to move further apart a pair of adjacent pins of adjacent links while simultaneously moving closer together other pins on the same adjacent links. Thereby, the individual spring coils are arranged in generally parallel alignment one with the other within the row. Each coil in the row is thereby connected at its opposite ends to adjacent coils by three-dimensional looped connector segments.

Abstract: A method of and an apparatus for continuously and automatically forming tension springs each provided at the opposite ends with German type hooks. Several forming tools are mounted on rocker arms which swing about respective axes offset from and perpendicular to a central axis of a wire guide. A wire stock is intermittenly fed by feed rolls to a wire guide to pass the wire guide. When the wire stock is positioned in front of the wire guide, it is acted upon by the forming tools to form a first hook a body coil and a second hook. Among the tools, a second forming tool forms hooks and a body coil, and a third forming tool twists and forces a leading end of a body coil toward a position offset from a surface of coil forming on the second forming tool when a one fourth of an initial turn of the body coil is formed. A stationary abutment tool bears against the leading end of the body coil which is displaced by the third forming tool.

Abstract: In a wire working machine particularly one for forming torsion springs, an improvement that enhances the flexibility of the machine. The machine includes a wire former operable at the work station in response to the machine cam shaft and operable over a predetermined forming period. A wire winder is included also operable at the work station and operable in response to the cam shaft over a predetermined winding period. An improved gearing arrangement is provided intercoupling the cam shaft and the wire winder and figured to provide, during a full cam shaft rotation, different intervals of the predetermined forming and winding periods, respectively.

Abstract: A wire forming apparatus for making springs with coiled body portions and end loops is modified by providing a digital controlled wire feeding accessory. The accessory permits the normal mechanical feeding of the wire and tooling to be interrupted for desired intervals during the spring forming process thereby allowing digital controlled wire feeding to occur. The digital controlled wire feeding enhances the normal operation of the apparatus by allowing specified lengths of wire to be added to the coiled body portions and/or end loops of the manufactured spring.

Abstract: Apparatus for manufacturing solid tension coil springs providing loops at both ends with excellent productivity under the condition that shape of loop, facing angle of loops at both ends and number of turns between the loops are respectively set accurately to the desired values characterized in that on the occasion of forming a solid tension coil portion by sending the wire material and abutting it in contact with the bending dies, when the end portion of the solid tension coil formed abuts in contact with the contact type sensor for control, sending of wire material is stopped and thereby a solid tension coil spring in the desired number of turns can be manufactured, then the coil spring is cut on the side of bending dies in the condition that said coil spring is held, thereafter said coil spring is sent to the next stage while it is held, and while the next coil spring is being manufactured, both loops are formed by raising simultaneously both ends of the solid coil spring being held.

Abstract: A tool which loops the end portion of the outermost convolution of a spiral wire binder around the neighboring next-to-the-outermost convolution while the convolutions of the binder extend through the perforations of a stack of paper sheets and the binder is located in a preselected position has a knife which trims the outermost convolution and thereupon bends the end portion of the outermost convolution to a position of parallelism with and proximity to a stationary surface. A looping device which is mounted at the forward end of a rotary reciprocable shaft is thereupon caused to engage the bent end portion in response to forward movement of the shaft and to loop the bent end portion by moving it along the surface and around the neighboring convolution in response to rotation of the shaft.

Abstract: The present invention relates to an apparatus for raising hooks of semi-finished springs, which includes a rocking arm arranged to be pivotally movable between an upper and a lower positions and having a pair of lateral semi-finished spring holding pieces at its forward end portion for transferring the semi-finished springs manufactured by a spring manufacturing machine towards a hook raising section provided above a spring discharge opening formed in a table of the apparatus, a clamping unit for fixedly clamping the semi-finished spring holding pieces which have been transferred to the hook raising section, a rotational position control member which rotates the semi-finished spring held between the semi-finished spring holding pieces for its positional control, and a pair of slide members on which hook raising tools are mounted and which are adapted to freely advance towards or retracted from the hook raising section.

Abstract: A machine for producing spiral springs whose ends are twisted around the adjacent coils includes inductive proximity switches 18, 19 for sensing the position of the wire end 3a of each spring 3 conveyed from a coil forming station A. The measurement results are fed to a preselector counter 21, and when deviations from the correct wire length exceed a certain predetermined number a regulating motor 23 adjusts a tool which determines the coil diameter of the spring.

Abstract: A chain tensioner is provided with a take-up hook (21) connected to the junction area (30) between the shank (3) thereof and double hook end (4) by means of a chain (20). The take-up chain (20) has an end link (23) surrounding the shank material of the tensioner and which is bound by its form between the shank portion (23) on one side and material projections (22) on the flattened end portion (4). The link (23) surrounds the junction area (30) with clearance so that the link (23) can be swung relative to the direction of the shank (3). The link (23) connecting the take-up chain (20) to the tensioner is to advantage made in a C-shape so that the take-up chain (20) with hook (21) can be easily hooked-on to or hooked off the tensioner.

Abstract: A tool which loops the end portion of the outermost convolution of a spiral wire binder around the neighboring next-to-the-outermost convolution while the convolutions of the binder extend through the perforations of a stack of paper sheets and the binder is located in a preselected position has a knife which trims the outermost convolution and thereupon bends the end portion of the outermost convolution to a position of parallelism with and proximity to a stationary surface. A looping device which is mounted at the forward end of a rotary reciprocable shaft is thereupon caused to engage the bent end portion in response to forward movement of the shaft and to loop the bent end portion by moving it along the surface and around the neighboring convolution in response to rotation of the shaft.

Abstract: A wire coil spring forming machine adapted for use with thick wire prevents breakage of a thin wall in a longitudinal groove in a wire guide member or quill when forming a sharp angle bent between a coil body portion and a leading end loop portion, and permits the start of the next spring leading end loop during formation of last spring trailing end loop. A pair of radially movable members move to advanced positions where they grasp the wire portion of an already formed leading end loop just in front of the longitudinal groove. Another radially movable member abuts the loop to bend it at that point without applying the bending force to the longitudinal groove. A body holder means grasps the body after the main tool forms the trailing end loop to permit severing the semifinished spring from the material wire and bending the trailing end loop.

Abstract: A coil spring manufacturing machine which is controlled by a micro-computer is described. Driving source of the coil spring manufacturing machine is a single motor. The power is divided into two independently controllable operation transmitting systems by a power dividing means. The one operation transmitting system transmits rotation to a mandrel assembly for winding a coil around a mandrel. The other operation transmitting system transmits a pitch movement to the mandrel assembly. Machining tools for the formation of coil spring legs are positioned around the mandrel assembly.

Abstract: A method and apparatus for producing coil springs formed of wire and with elets formed at the ends thereof are disclosed. The apparatus includes a machine for winding spring bodies detachably affixed to apparatus for transferring them from the winding machine to first and second successive eyelet forming stations wherein, at the first forming station, an eyelet is formed at one end of the spring body and, at the second forming station, an eyelet is formed at the other end of the spring body. The spring bodies are divided into transport groups and supply groups arranged side-by-side on upwardly and downwardly inclined ramps, respectively, with their longitudinal axes parallel and at right angles to the transfer direction. Delivery devices are provided between the downwardly inclined, gravity feed supply ramps and the upwardly inclined transport ramps for the stepwise delivery of spring bodies to the eyelet forming stations.

Abstract: The invention relates to machines, for the manufacture of springs, of the type which produce springs with a hook in a plane passing through the axis of said spring at one end, and a hook lying in the extension of the last turn of the spiral at the other end. The improvement is that means are provided for transferring the roughed-out spring in front of a device, for straightening the second hook, which is angularly displaced in relation to the machine, the transfer being effected by an axial movement of the blank, followed by rotation, and ending with a further axial movement.

Abstract: A wire spring-manufacturing apparatus which comprises a wire feeder; a device for clamping a straight wire of prescribed length delivered from the wire feeder substantially at the center and intermittently rotating said wire about its axis; and a pair of wire-bending devices so disposed as to intermittently approach each other toward the wire-rotating device relative to the rotation of said wire, thereby successively bending both end portions of said wire to form spring legs.