Abstract: A high melt superalloy powder mixture is provided for use with additive manufacturing or welding metal components or portions thereof. The high melt superalloy powder may include by weight about 7.7% to about 18% chromium, about 10.6% to about 11% cobalt, about 4.5% to about 6.5% aluminum, about 10.6% to about 11% tungsten, about 0.3% to about 0.55% molybdenum, about 0.05% to about 0.08% carbon, and at least 40% nickel.

Abstract: A method for stack-welding dissimilar metal members by placing a first metal member and a second metal member having a melting point higher than that of the first metal member on top of one another and performing laser welding is provided. The second metal member is placed on the first metal member, and a molten pool in which only the second metal member is melted is formed by applying a laser beam for thermal-conduction welding from above the second metal member. After the molten pool comes into contact with the first metal member and hence the first metal member melts in the molten pool, the molten pool solidifies, so that the first and second metal members and are welded together.

Abstract: A method for stack-welding dissimilar metal members by placing a first metal member and a second metal member having a melting point higher than that of the first metal member on top of one another and performing laser welding is provided. The second metal member is placed on the first metal member, and a molten pool in which only the second metal member is melted is formed by applying a laser beam for thermal-conduction welding from above the second metal member. After the molten pool comes into contact with the first metal member and hence the first metal member melts in the molten pool, the molten pool solidifies, so that the first and second metal members and are welded together.

Abstract: Disclosed is a grain-oriented electrical steel sheet that exhibits excellent iron loss properties and a good building factor, in which damage to a tension coating is suppressed. In a grain-oriented electrical steel sheet having a tension coating, an interlaminar current is 0.15 A or less, a plurality of linear strain regions extending in a direction transverse to the rolling direction are formed, the strain regions are formed at line intervals in the rolling direction of 15 mm or less, each of the strain regions has closure domains formed therein, and each of the closure domains has a length d along the sheet thickness direction of 65 ?m or more and a length w along the rolling direction of 250 ?m or less.

Abstract: Provided is a plated steel sheet having an excellent quality with fine and even plating texture, the plated steel sheet including a base steel sheet and a Zn plating layer formed on the base steel sheet, wherein a Zn crystal in the plating layer has a size of 5 ?m or less.

Abstract: A laser lap welding method is provided. The laser lap welding method includes linearly scanning one side surface of overlapped plural workpieces with a laser beam in a linear scanning range of from a welding start point of the one side surface to a welding end point thereof to weld the plural workpieces; controlling a power of the laser beam to gradually decrease until the laser beam reaches the welding end point when the laser beam reaches a laser power control point in the linear scanning range a predetermined time before the laser beam reaches the welding end point; and performing circular laser scanning using the laser beam around an axis extending in a depth direction of the plural workpieces through the welding end point after the laser beam reaches the welding end point to circularly melt and fluidize a portion of the plural workpieces around the welding end point.

Abstract: Described are processes for shaping a hardened heat treatable, age-hardenable aluminum alloys, such as hardened 2XXX, 6XXX and 7XXX aluminum alloys, or articles made from such alloys, including aluminum alloy sheets. The processes involve heating the article, which may be in a form of a sheet or a blank, before and/or concurrently with a forming step. In some examples, the alloy is heated to a specified temperature in the range of 125-425° C. at a specified heating rate within the range of about 3-200° C./s, for example, 3-90° C./s or 90-150° C./s. Such a combination of the temperature and the heating rate can result in an advantageous combination of article properties.

Abstract: A method of removing scale from a casting may include positioning the casting relative to a laser emitter. The casting may comprise a superalloy and the scale may have formed on the surfaces thereof, with the scale being a byproduct of a method of manufacturing the casting. The method may also include passing a laser beam emitted from the laser emitter across the casting such that the laser beam causes the scale to at least one of crack, break, shatter, and spall. The superalloy may be a nickel-based superalloy and the scale may include a metal carbide layer.

Abstract: A method of both coating a substrate with aluminum oxide and infusing the substrate with elemental aluminum is disclosed. In one example, the method includes providing a metal powder/polymer binder slurry, the slurry having a solvent, an organic binder, metal granules and a seed element, wherein the metal granules include Al; dispersing the slurry upon a Cr-containing surface; after dispersing the slurry, exposing the slurry to air and maintaining the temperature of the slurry and substrate below 110° C. to remove at least a portion of the solvent from the slurry; and, in a combined step, both exposing the binder, metal granules and substrate to air and heating the remaining slurry and substrate at a temperature less than or equal to 1000° C. to both diffuse at least a portion of the metal of the metal granules into the substrate and coat the substrate with aluminum oxide.

Abstract: First, an annular first layer including a plurality of beads and having a width that is not less than twice a width of the bead is formed by laser metal deposition on a peripheral surface of a base metal, the peripheral surface facing outward or inward in a radial direction. Next, a plurality of annular height raising layers each including a plurality of beads are stacked on the first layer by the laser metal deposition. According to this configuration, an axisymmetric body including a flange portion having a relatively wide width can be manufactured while making a heat affected zone in the base metal extremely small.

Abstract: A steel alloy and process for producing a hot formed component. The process includes providing a steel alloy sheet having a chemical composition (wt %) within a range of 0.3-0.85 C, 1.0-6.0 Mn, 1.0-4.0 Si+Al and the remainder being tramp elements and impurities. The steel alloy sheet is heated to within a temperature range between 700-900° C. for a time between 1-180 seconds and hot formed. Thereafter, the hot formed sheet is cooled to ambient temperature. Then, cooled hot formed sheet is tempered at a temperature between 200-600° C. for a time between 20-3000 seconds and cooled again to ambient temperature. The tempered and cooled sheet has a tensile strength between 1400-2400 MPa and at least 10% elongation to failure, and/or a product of tensile strength times percent elongation to failure of at least 16000 MPa·%.

Abstract: A process for establishing a permanent bond between a first part made of a ferrous alloy and a second part made of aluminum or of an aluminum alloy, comprises: a step of stacking a plurality of parts comprising the first part and the second part; and a heating step in which the heat produced by a heat source is transmitted to the second part through the first part, the heating step being carried out so as to cause the bond to be established between the first part and the second part by melting at least one of the stacked parts.

Abstract: A semiconductor device according to the invention includes an insulating substrate including an insulating plate, a circuit pattern that is formed on a front surface of the insulating plate, and a radiator plate that is fixed to a rear surface of the insulating plate, a semiconductor chip that is fixed to the circuit pattern, an external lead terminal that is connected to a surface electrode of the semiconductor chip through a wiring line, a molding resin that covers the insulating substrate, the semiconductor chip, the wiring line, and the external lead terminal such that a rear surface of the radiator plate and a portion of the external lead terminal are exposed, and an anchor layer including a stripe-shaped concave portion which is formed in the circuit pattern by laser beam irradiation.

Abstract: A device for the production of a metallic strip using a rapid solidification technology is specified, which device includes a movable heat sink with an external surface onto which a melt is poured and on which the melt solidifies to produce the strip, and which device includes a rolling device which can be pressed against the external surface of the movable heat sink while the heat sink is in motion.

Abstract: A valve for an internal combustion engine may include a ferrous body having a neck. At least one area of the neck may include a surface layer with a thickness of up to 300 ?m. The valve may also be provided with at least 17% solubilized metallic chromium, which may be obtained by an application of a surface melting treatment.

Abstract: Method for repairing a gas turbine component, which at least at the spot to be repaired consists of a ceramic composite material, where an energy beam locally heats the gas turbine component in a zone, and where one or more auxiliary materials and optionally fibers and/or particles are fed to this zone, wherein a ceramic is generated in the melting zone through the one or more auxiliary materials, and, optionally, the one or more auxiliary materials together with the fibers and/or particles forms a ceramic composite material.

Abstract: Methods of aluminizing the surface of a metal substrate. The methods of the present invention do not require establishment of a vacuum or a reducing atmosphere, as is typically necessary. Accordingly, aluminization can occur in the presence of oxygen, which greatly simplifies and reduces processing costs by allowing deposition of the aluminum coating to be performed, for example, in air. Embodiments of the present invention can be characterized by applying a slurry that includes a binder and powder granules containing aluminum to the metal substrate surface. Then, in a combined step, a portion of the aluminum is diffused into the substrate and a portion of the aluminum is oxidized by heating the slurry to a temperature greater than the melting point of the aluminum in an oxygen-containing atmosphere.

Abstract: A method for forming the cutting edge and adjacent contoured surface area of rotary cutting tools utilizing a laser to remove material from the cutting end of the tool to create a predetermined point-by-point geometry is disclosed. Relatively complex surface and edge geometries may be formed by directing a laser beam toward the cutting end of the tool at an angle having a component that is normal to the surface of the cutting end. The laser beam is directed in multiple passes across the surface of the cutting end to remove material and form the desired cutting edge and adjacent three-dimensional contoured surface geometry.

Abstract: The present invention relates to methods for producing metal-supported thin layer skeletal catalyst structures, to methods for producing catalyst support structures without separately applying an intermediate washcoat layer, and to novel catalyst compositions produced by these methods. Catalyst precursors may be interdiffused with the underlying metal support then activated to create catalytically active skeletal alloy surfaces. The resulting metal-anchored skeletal layers provide increased conversion per geometric area compared to conversions from other types of supported alloy catalysts of similar bulk compositions, and provide resistance to activity loss when used under severe on-stream conditions. Particular compositions of the metal-supported skeletal catalyst alloy structures can be used for conventional steam methane reforming to produce syngas from natural gas and steam, for hydrodeoxygenation of pyrolysis bio-oils, and for other metal-catalyzed reactions inter alia.

Abstract: Reflow processes and apparatuses are disclosed. A process includes enclosing a package workpiece in an enclosed environment of a chamber of a reflow tool; causing an oxygen content of the enclosed environment of the chamber to be less than 40 ppm; and performing a reflow process in the enclosed environment of the chamber while the oxygen content is less than 40 ppm. An apparatus includes a reflow chamber, a door to the reflow chamber, an energy source in the reflow chamber, and gas supply equipment coupled to the chamber. The door is operable to enclose an environment in the reflow chamber. The energy source is operable to increase a temperature in the environment in the reflow chamber. The gas supply equipment is operable to provide a gas to the reflow chamber.

Abstract: Ternary metal nitride layers suitable for thin-film resistors are fabricated by forming constituent layers of complementary components (e.g., binary nitrides of the different metals, or a binary nitride of one metal and a metallic form of the other metal), then annealing the constituent layers to interdiffuse the materials, thus forming the ternary metal nitride. The constituent layers (e.g., 2-5 nm thick) may be sputtered from binary metal nitride targets, from metal targets in a nitrogen-containing ambient, or from metal targets in an inert ambient. Optionally, a nitrogen-containing ambient may also be used for the annealing. The annealing may be 10 seconds to 10 minutes at 500-1000° C. and may also process another component on the same substrate (e.g., activate a diode).

Abstract: Welding repairs are often carried out on directionally solidified components that nevertheless do not possess the desired crystallographic surface alignment, which reduces mechanical strength. The method provided selects the direction of travel depending on the crystallographically preferred direction of the substrate such that no more misorientations occur. A laser beam may be used for remelting.

Abstract: Described herein is an apparatus for reinforcing a metallic material includes a rotatable tool that is insertable into the metallic material. The rotatable tool is configured to plastically deform the metallic material. The apparatus also includes a coolant delivery mechanism that is coupled to the rotatable tool. The coolant delivery mechanism is configured to deliver a coolant to the metallic material.

Abstract: A process is described that employs what can be termed a friction surface stirring (FSS) process on the surface of a metal object. The FSS process occurs on some or the entire surface of the metal object, at a location(s) separate from a friction stir welded joint. The FSS process on the surface produces a corrosion resistant mechanical conversion “coating” on the object. The “coating” is formed by the thickness of the material of the object that has been FSS processed. In one exemplary application, the process can be applied to a metal strip that is later formed into a tube whereby the “coated” surface resides on the inside of the tube making it highly resistant to corrosive flow such as seawater.

Abstract: A body, such as a pick tool for cutting coal, includes a steel substrate and a hard face structure fused to the steel substrate. The hard face structure includes at least 1 weight percent Si, at least 5 weight percent Cr and at least 40 weight percent W. Substantially the balance of the hard face structure includes carbon and an iron group metal M selected from Fe, Co, Ni and alloy combinations of these elements. The hard face structure includes a plurality of elongate or platelike micro-structures having a mean length of at least 1 micron, a plurality of nano-particles having a mean size of less than 200 nanometers, and a binder material.

Abstract: Surface metallization technology for ceramic substrates is disclosed herein. It makes use of a known phenomenon that many metal—metal oxide alloys in liquid state readily wet an oxide ceramic surface and strongly bond to it upon solidification. To achieve high adhesion strength of a metallization to ceramic, a discrete metallization layer consisting of metal droplets bonded to ceramic surface using metal—metal oxide bonding process is produced first. Next, a continuous metal layer is deposited on top of the discrete layer and bonded to it using a sintering process. As a result a strongly adhering, glass-free metallization layer directly bonded to ceramic surface is produced. In particular, the process can be successfully used to metalize aluminum nitride ceramic with high thermal and electrical conductivity copper metal.

Abstract: A method of reducing whisker growths includes identifying a solder connection to be treated. The solder connection may contain one or more whisker growths. A heat source is applied at a defined temperature to the solder connection for a defined period of time sufficient to melt at least a portion of the one or more whisker growths. The heat source is removed from the solder connection prior to the melting of the solder connection.

Abstract: A method of treating an Al/Zn-based alloy coated product that includes an Al/Zn-based alloy coating on a substrate is disclosed. The method includes the steps of rapid intense heating of the alloy coating for a very short duration, and rapid cooling of the alloy coating, and forming a modified crystalline microstructure of the alloy coating.

Abstract: A metal heating apparatus according to an embodiment of the present invention comprises a light output portion for outputting light having a center wavelength in a wavelength range of 200 nm to 600 nm.

Abstract: There is provided a method for manufacturing a grain-oriented electromagnetic steel sheet whose iron losses are reduced by laser beam irradiation, capable of improving the iron losses in both the L-direction and the C-direction while easily ensuring high productivity. The method for manufacturing a grain-oriented electromagnetic steel sheet reduces iron losses by scanning and irradiating a grain-oriented electromagnetic steel sheet with a continuous-wave laser beam condensed into a circular or elliptical shape at constant intervals in a direction substantially perpendicular to a rolling direction of the grain-oriented electromagnetic steel sheet, wherein when an average irradiation energy density Ua is defined as Ua=P/(Vc×PL) (mJ/mm2), where P (W) is average power of the laser beam, Vc (m/s) is a beam scanning velocity, and PL (mm) is an irradiation interval in a rolling direction, PL and Ua are in the following ranges: 1.0 mm?PL?3.0 mm, 0.8 mJ/mm2?Ua?2.0 mJ/mm2.

Abstract: The present invention is of zinc or zinc alloy coated steel for hot forming having an inorganic overlay covering the zinc or zinc alloy coating to prevent loss of zinc during heating and hot forming. In one embodiment, the inorganic overlay has a coefficient of thermal expansion greater than the coefficient of thermal expansion of zinc oxide. In another embodiment, the inorganic overlay has a compositional gradient interface with the zinc or zinc alloy coating. Preferably the inorganic overlay may be comprised of material selected from phosphates, oxides, nitrates, carbonates, silicate, chromate, molybdate, tungstate, vanadate, titanate, borate, fluoride and mixtures thereof. A method of preparing the steel for hot forming and a method for hot forming the steel are provided.

Abstract: The unique character of the method of remelting of a surface in the presence of a steam channel is related to the fact that during the remelting process a processed element is subject to vibrations. The vibrations parameters are uniform at any given point of the remelted element. The element surface remelting method is unique since the process is performed at a temperature below the ebullition temperature and duting the remelting process the element being processed is subject to vibrations. The surface is remelted using a laser or electron beam.

Abstract: With regard to a surface hardening method wherein a surface of an engine member is coated with an alloy layer having high abrasive resistance so as to improve the life of the member and a production method of a piston or the like wherein abrasive resistance of the member is improved by the hardening method, a surface of a metal base material is coated uniformly with a mixture including metal powder, a binder and a solvent so as to form a coat, and the coat is dried and applied thereon with a laser or electron beam so as to be sintered and dispersed for forming an alloy layer on a surface of the metal base material and for bonding the alloy layer to the metal base material.

Abstract: A method of creating simulated agglutinate particles by applying a heat source sufficient to partially melt a raw material is provided. The raw material is preferably any lunar soil simulant, crushed mineral, mixture of crushed minerals, or similar material, and the heat source creates localized heating of the raw material.

Abstract: A metallic material for a connecting part, having a rectangular wire material of copper or a copper alloy as a base material, and formed at an outermost surface thereof, a copper-tin alloy layer substantially composed of copper and tin, wherein the copper-tin alloy layer of the outermost surface further contains at least one selected from the group consisting of zinc, indium, antimony, gallium, lead, bismuth, cadmium, magnesium, silver, gold, and aluminum, in a total amount of 0.01% or more and 1% or less in terms of mass ratio with respect to the content of the tin.

Abstract: A corrosion and wear resistant iron (Fe)-based alloy is provided. The Fe-based alloy consists essentially of 14.1 to 14.7% by weight of chromium (Cr), 1.41 to 1.47% by weight of carbon (C), 1.78 to 5.46% by weight of titanium (Ti), 0.11 to 0.39% by weight of aluminum (Al), 0.07 to 0.27% by weight of vanadium (V) and the balance of iron (Fe). The Fe-based alloy is highly resistant to corrosion and wear. In addition, since the Fe-based alloy is prepared using titanium alloy scrap at reduced cost, it is economically advantageous. Furthermore, the Fe-based alloy is environmentally friendly in terms of resource recycling. Further provided is a method for preparing the Fe-based alloy.

Abstract: A plain bearing is provided which has an Sn-and-Si-rich layer formed of an Al alloy containing Sn and Si, and a base material which does not contain Sn. The Sn-and-Si-rich layer have the sliding surface having an area ratio of Sn phase grains in a range of 6 to 40% and that of Si phase grains in a range of 5 to 25%.

Abstract: A method for remelting metallic surfaces of components using the effect of a stable high pressure plasma jet, includes melting the surface in localized areas, the surface having a structure refinement after solidification. The plasma jet action is generated by the microwave impact on a carrier gas, the pressure of the high pressure plasma jet being above the atmospheric pressure. In addition, a plasma torch for generating a directed high pressure plasma jet includes a gas supply, a device for generating a plasma, and an outlet nozzle for a plasma jet. The device for generating the plasma includes a magnetron and a resonator in which the supplied pressurized carrier gas is transferred into a plasma under the effect of microwaves, causing the plasma to exit through the outlet nozzle at a pressure above 0.1 MPa.

Abstract: Refractory metal products, such as tantalum, can be rejuvenated after metal consumption in selected zones by filling the zones with powder and simultaneously applying focused radiant energy to the powder.

Abstract: Disclosed is an internal combustion engine component (1) which is made of an aluminum alloy and comprises at least one area (2) that is subjected to a great thermal load during operation of the internal combustion engine. Said area (2) that is subjected to a great thermal load is small compared to the entire component (1) and is provided with an alloy composition which is modified in relation to the entire component (1) in such a way that the area (2) that is subjected to a great thermal load has a greater breaking elongation than the entire component (1).

Abstract: A method for producing pistons that can be used in internal combustion engines made from lightweight metal, with a combustion bowl assigned to one piston head, wherein a bowl rim is subjected to a melt treatment. In a first method step, the bowl rim is inductively heated. In a second method step, the material of the bowl rim, also to be referred to as the delimiting zone, is improved by means of a laser beam.

Abstract: A method for kneading a carbon nanomaterial with a metal material and manufacturing a composite-metal-forming material. A semi-molten metal material obtained by heating the metal material to a temperature of a region where a solid and a liquid are both present is kneaded with the carbon nanomaterial, and the composite metal material is obtained. The composite metal material is heated to the solution temperature of the metal material, and a solution treatment is performed, whereby the composite-metal-forming material is obtained.

Abstract: The invention to which this application relates is to the provision of medical devices such as implants for use in hips, knees or the like and also tools which may be used in surgery or for medical treatment. At least a portion of the external surface of the device is provided with a particular external surface texture which in accordance with the invention is formed by exposing said portions to at least one power beam. The exposure and relative movement between the device and the beam cause specific controlled configurations of the surface to be created without the need to add additional material and therefore allow the formation of the surfaces to the required configuration while maintaining the integrity of the device.

Abstract: The present invention generally provides methods of improving thermoelectric properties of alloys by subjecting them to one or more high temperature annealing steps, performed at temperatures at which the alloys exhibit a mixed solid/liquid phase, followed by cooling steps. For example, in one aspect, such a method of the invention can include subjecting an alloy sample to a temperature that is sufficiently elevated to cause partial melting of at least some of the grains. The sample can then be cooled so as to solidify the melted grain portions such that each solidified grain portion exhibits an average chemical composition, characterized by a relative concentration of elements forming the alloy, that is different than that of the remainder of the grain.

Abstract: A method of treating an Al/Zn-based alloy coated product that includes an Al/Zn-based alloy coating on a substrate is disclosed. The method includes the steps of rapid intense heating of the alloy coating for a very short duration, and rapid cooling of the alloy coating, and forming a modified crystalline microstructure of the alloy coating.

Abstract: An object of the present invention is to provide a grain-oriented electrical steel sheet with low core loss and low magnetostriction and a method for producing the same. The grain-oriented electrical steel sheet is excellent in reduced core loss and magnetostriction while under a high flux density of 1.9 T, comprises a refined magnetic domain comprising a laser irradiated portion which has melted and resolidified to form a solidified layer, wherein the thickness of the solidified layer is 4 ?m or less. The grain-oriented electrical steel sheet may further comprise a laser irradiated portion where a surface roughness Rz is small and a cross section viewed from a transverse direction has a concave portion having a width of 200 ?m or less and a depth of 10 ?m or less for further improvement.

Abstract: This invention discloses a method, using pure niobium as a transient liquid reactive braze material, for fabrication of cellular or honeycomb structures, wire space-frames or other sparse builtup structures or discrete articles using Nitinol (near equiatomic titanium-nickel alloy) and related shape-memory and superelastic alloys. Nitinol shape memory alloys (SMAs), acquired in a form such as corrugated sheet, discrete tubes or wires, may be joined together using the newly discovered technique. Pure niobium when brought into contact with Nitinol at elevated temperature, liquefies at temperatures below the melting point and flows readily into capillary spaces between the elements to be joined, thus forming a strong joint. A series of diagrams of the interface at various stages of brazing is illustrated by FIG. 10.

Abstract: This invention provides a technique for rendering bio-toxicity such as allergy toxicity derived from Ni trace impurity, i.e., nickel toxicity, which is unavoidably present in a bio-Co—Cr—Mo alloy or an Ni-free stainless steel alloy unharmful, characterized in that an element selected from the group consisting of the group 4, 5 and 13 elements of the periodic table, particularly an element selected from the group consisting of the group 4 elements of the periodic table, is added to the alloy composition. The additive element is preferably an element selected from the group consisting of zirconium and titanium, more preferably zirconium.

Abstract: A method of making a material alloy for an R-T-Q based rare-earth magnet according to the present invention includes the steps of: preparing a melt of an R-T-Q based rare-earth alloy, where R is rare-earth elements, T is a transition metal element, Q is at least one element selected from the group consisting of B, C, N, Al, Si and P, and the rare-earth elements R include at least one element RL selected from the group consisting of Nd, Pr, Y, La, Ce, Pr, Sm, Eu, Gd, Er, Tm, Yb and Lu and at least one element RH selected from the group consisting of Dy, Tb and Ho; cooling the melt of the alloy to a temperature of 700° C. to 1,000° C. as first cooling process, thereby making a solidified alloy; maintaining the solidified alloy at a temperature within the range of 700° C. to 900° C. for 15 seconds to 600 seconds; and cooling the solidified alloy to a temperature of 400° C. or less as a second cooling process.

Abstract: A method for removing casting defects (5) from an article (1) with an oriented microstructure can include locating at least one casting defect (5) and melting the casting defect (5) locally by a heat source (7) to a depth at least as great as the casting defect (5) itself. The molten material can then be solidified epitaxially with respect to the surrounding oriented microstructure of the article (1) in a way that the resulting solidified area is substantially free of any defect.