Defibration By Projection Or Explosion Patents (Class 162/21)
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Patent number: 11723382Abstract: The present invention aims to provide feedstuffs for ruminants with high nutritional value and high digestion efficiency. According to the present invention, feed pellets for ruminants containing a kraft pulp derived from a lignocellulosic material are provided, wherein the kraft pulp has a Canadian standard freeness of less than 400 ml.Type: GrantFiled: August 25, 2017Date of Patent: August 15, 2023Assignee: NIPPON PAPER INDUSTRIES CO., LTD.Inventors: Taisuke Minohara, Kana Sato, Hiroshi Shinkura, Kazuhiro Kurosu, Takeshi Iimori
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Patent number: 11001776Abstract: A method of preparing cellulosic biomass material for subsequent processing first comprises moving at least one stream of biomass material along a flow path. Then, the stream of cellulosic biomass material can be explosively dried and pulverized to disrupt lignocellulosic bonds, and to reduce a moisture content and a particle size of the cellulosic biomass material. Then, the stream of cellulosic biomass material can be electrically degraded the stream of cellulosic biomass material to disrupt lignocellulosic bonds. Additional pre-treatment and post-treatment processes can also be included.Type: GrantFiled: July 31, 2008Date of Patent: May 11, 2021Inventors: Richard B. Hoffman, Frank S. Barnes
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Patent number: 10407452Abstract: The invention relates to a method for removing lignin from lignocellulosic biomass. The method comprises feeding of lignocellulosic biomass and a first aqueous solution into a reactor vessel, the lignocellulosic biomass and the first aqueous solution forming a reaction mixture; reducing the pressure in the reactor vessel below 0.8 bar absolute pressure, preferably 0.5 bar absolute pressure, more preferably below 0.2 bar absolute pressure; keeping the reaction mixture in a predetermined extraction temperature, and adding at least one extraction chemical, such as base or acid, to the reaction vessel and extracting lignin from the biomass to the liquid phase of the reaction mixture.Type: GrantFiled: January 9, 2015Date of Patent: September 10, 2019Assignee: CH-Bioforce OyInventor: Sebastian Von Schoultz
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Patent number: 9878355Abstract: Disclosed is a method of fragmenting a discrete waste product item or a combination of discrete waste product items involving introducing the discrete waste product item or combination of discrete waste product items into a pressure vessel, subjecting the item or items to an atmosphere of superheated steam in the vessel of at least 0.5 bar above atmospheric pressure, subsequently decompressing the vessel to achieve a pressure reduction of at least 0.5 bar in at most 5 seconds, and repeating the steps to effect fragmentation of the waste product item or combination of waste product items.Type: GrantFiled: February 13, 2012Date of Patent: January 30, 2018Assignee: B&M Longworth (Edgeworth) LimitedInventors: John Norris, Peter Norris, Alan Reid, Mark Talbot
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Patent number: 9011639Abstract: A method and system for cleaning lignin and other gums from lignocellulosic fiber is disclosed. Lignocellulosic fiber is rapidly depressurized to a pressure lower than atmospheric pressure. The fiber is exposed to ionized air during the rapid depressurization. The fiber is then repressurized to a pressure equal to or greater than atmospheric pressure.Type: GrantFiled: July 21, 2011Date of Patent: April 21, 2015Assignee: Bastlab, LLCInventors: John C. Lupien, Michael Dyas
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Patent number: 8877012Abstract: An apparatus, for the steam explosion treatment of biomass, having a pressurized reactor vessel to receive a biomass material and steam, discharge lines connecting the pressurized reactor vessel to the separation device, the lines sized and positioned to allow for the steam explosion of biomass material. At the outlet end of the discharge lines is a collection-expansion manifold to connect the outlet end of each of the discharge lines to a collection line, wherein the collection line provides a passage for biomass material and steam flowing from the discharge lines. The collection line passage has a substantially larger cross-sectional area than the cross-sectional area of a single discharge line. The collection line is coupled to a separation device such that the separation device receives the biomass material and steam from the collection line.Type: GrantFiled: October 9, 2013Date of Patent: November 4, 2014Assignee: Andritz Inc.Inventors: Joseph Monroe Rawls, Thomas Pschorn, Bertil Stromberg, Patrick Pepin
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Publication number: 20140110069Abstract: An apparatus, for the steam explosion treatment of biomass, having a pressurized reactor vessel to receive a biomass material and steam, discharge lines connecting the pressurized reactor vessel to the separation device, the lines sized and positioned to allow for the steam explosion of biomass material. At the outlet end of the discharge lines is a collection-expansion manifold to connect the outlet end of each of the discharge lines to a collection line, wherein the collection line provides a passage for biomass material and steam flowing from the discharge lines. The collection line passage has a substantially larger cross-sectional area than the cross-sectional area of a single discharge line. The collection line is coupled to a separation device such that the separation device receives the biomass material and steam from the collection line.Type: ApplicationFiled: October 9, 2013Publication date: April 24, 2014Applicant: Andritz Inc.Inventors: Joseph Monroe RAWLS, Thomas PSCHORN, Bertil STROMBERG, Patrick PEPIN
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Patent number: 8673112Abstract: It is described a process for thermal hydrolysis and team explosion of biomass, said method comprising the steps of: (i) leading the biomass approximately continuous to a first preheating step and preheat the biomass, (ii) leading the preheated biomass into at least two reactors sequentially, (iii) heating and pressurising the reactor by addition of steam, (iv) keeping the reactor(s) at a certain temperature and pressure for a certain time, (v) leading the heated and pressurized biomass from the reactor(s) to a first pressure relief tank without any substantial pressure reduction and quickly relief the pressure of the biomass by means of a nozzle, in order to disintegrate the biomass, (vi) leading the biomass from the first pressure relief tank to a second pressure relief tank having a lower pressure than the pressure of the first pressure relief tank, (vii) leading the so treated biomass to a downstream facility for subsequent treatment. The invention also comprises a device for thermal treatment of biomass.Type: GrantFiled: July 12, 2010Date of Patent: March 18, 2014Assignee: Cambi Technology ASInventors: Pål Jahre Nilsen, Odd Egil Solheim, Paul Walley
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Patent number: 8657960Abstract: Methods and systems for fractionating lignocellulosic biomass including hemicellulose, cellulose and lignin, including exploding the biomass cells to devolatilize the biomass, hydrolyzing the hemicellulose to produce a liquid component including hemicellulosic sugars and a solid component including less than 10% hemicellulose, separating the liquid and solid components, vaporizing the cellulose in the solid component, and condensing the cellulosic sugar vapors. The methods and systems may vaporize the cellulose in a continuous steam reactor at a temperature of about 400-550° C. and a pressure of about 1-3 bara. Electromagnetic and/or electroaccoustic treatment such as ultrasound and/or microwave treatment may be applied to the biomass immediately before or during cellulose hydrolysis.Type: GrantFiled: September 29, 2010Date of Patent: February 25, 2014Assignee: Nova Pangaea Technologies, Inc.Inventor: Peter Herbert North
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Patent number: 8617355Abstract: A method to treat a lignocellulosic material including: performing a steam explosion reaction on the lignocellulosic material and discharging a slurry from the; adding an alkali material to the slurry in a first conveyor; transferring the slurry with the alkali material from the first conveyor to a second conveyor; adding an enzyme solution to the slurry while in, entering or at the discharge of the second conveyor; transferring the slurry with the enzyme solution from the second conveyor slurry to a mixer; mixing the slurry in the mixer, wherein a second portion of the enzyme solution is added to the slurry during the mixing, and transferring the slurry with the enzyme solution from the mixer to a first reactor vessel wherein the slurry in the first reactor vessel undergoing enzymatic hydrolysis such that the viscosity of the slurry is reduced in the first reactor vessel.Type: GrantFiled: November 21, 2011Date of Patent: December 31, 2013Assignee: Andritz Inc.Inventors: Rodolfo Romero, Bertil Stromberg
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Patent number: 8603295Abstract: A process for separating the components of lignocellulosic biomass for the purpose of producing a pure reactive cellulose is disclosed. The process has two stages. In the first stage, the lignocellulosic biomass is pretreated with steam, with or without an acid catalyst, and then pressed, with or without the presence of an eluent, to remove hemicellulose and other impurities. In the second stage, the pretreated biomass is extracted with a solvent such as ethanol with or without acid catalysts in order to remove lignin and release a purified cellulose stream. The extracted cellulose is then rapidly decompressed to rupture the fibrous structure. The process provides a purified cellulose stream that is relatively easy to hydrolyze with enzymes and ferment to biofuels and other chemicals such as ethanol.Type: GrantFiled: April 23, 2010Date of Patent: December 10, 2013Assignee: Greenfield Specialty Alcohols Inc.Inventors: Frank A. Dottori, Robert Ashley Cooper Benson, Régis-Olivier Benech
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Publication number: 20130248760Abstract: A biomass composition of matter to be used in a torrefaction process or a biomass gasification reaction is described. The biomass in a particle form is created in a pretreatment step that occurs prior to the torrefaction process or the biomass gasification reaction. A bulk structure of the biomass is 1) stripped apart to at least partially separate an outer layer of lignin in the biomass from the cellulose fibers, 2) internally blown apart to create fragments of the fiber bundle, and 3) any combination of the two in the pretreatment step. The biomass in particle form has a length to thickness aspect ratio on average of less than 300 to 1, a thickness on average of less than 100 microns thick and a length on average of less than 3000 microns.Type: ApplicationFiled: September 14, 2012Publication date: September 26, 2013Applicant: SUNDROP FUELS, INC.Inventors: Robert S. Ampulski, John T. Turner, Joel K. Monteith
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Patent number: 8512512Abstract: A method including: pretreating biomass feed stock in a first pressurized reactor, wherein the feed stock undergoes hydrolysis in the first pressurized reactor; discharging the feed stock from the first pressurized reactor to a pressurized sealing device having a first pressurized coupling to a feedstock discharge port of the first pressurized reactor; maintaining a vapor phase in the first pressurized reactor by injecting steam; washing the feed stock; draining dissolved hemi-cellulosic material extracted from the feed stock; discharging the feed stock from the pressurized sealing device through a second pressurized coupling to a second pressurized reactor; in the second pressurized reactor, infusing cells of the feed stock with steam or water vapor, and rapidly releasing the pressure applied to the feed stock to cause steam expansion in the cells of the feed stock and refine the feed stock.Type: GrantFiled: October 25, 2011Date of Patent: August 20, 2013Assignee: Andritz Inc.Inventors: Thomas Pschorn, Namhee Shin, Bertil Stromberg
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Publication number: 20130206345Abstract: The invention relates to a device for the hydrolysis of preferably solid organic substrates, in particular of energy crops and plant residues, with a collection vessel (1) for receiving the organic substrates, with a conveying means (4) for transporting the organic substrates into a charging device (7) for the batch-wise charging of a hydrolyzer (10) with the organic substrates, the hydrolyzer (10) being provided on the output with a pressure-release device (12) having a valve-controlled pressure diaphragm (13) and a steam trap (14) arranged upstream of an expander tank (15). According to the invention, the conveying means (4) includes a conveyor worm (4?) with a sleeve shaft (25), which is charged with hot steam from the steam trap (14), which is preferably designed as a cyclone, the sleeve shaft (25), in the conveying zone for the organic substrate, having, in a heating zone (18), steam-outlet openings (26) for directly charging the organic substrate with hot steam.Type: ApplicationFiled: March 15, 2011Publication date: August 15, 2013Applicant: BIOGAS SYSTEMS GMBHInventor: Hermann Dauser
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Patent number: 8428283Abstract: A manufacturing method of a paper making part for a loudspeaker has freedom of adjusting a characteristic and a sound quality, and has a higher productivity. Accordingly, a fibrillating step of a paper making material is achieved by an explosive crushing step. Alternatively, the step is achieved by a mixing step of a paper making material and a liquid, a material micro-fabricating step of applying a pressure to a mixed solution obtained by the mixing step so as to pass through an orifice and thereafter run into a device wall, and a paper making step including the micro-fabricated material.Type: GrantFiled: February 16, 2012Date of Patent: April 23, 2013Assignee: Panasonic CorporationInventors: Kazuyoshi Mimura, Kenichi Ajiki, Shinya Mizone, Masahide Sumiyama, Toru Fujii
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Publication number: 20130023019Abstract: Biomass (e.g., plant biomass, animal biomass, and municipal waste biomass) is processed to produce useful intermediates and products, such as energy, fuels, foods or materials. For example, systems are described that can use feedstock materials, such as cellulosic and/or lignocellulosic materials, to produce an intermediate or product, e.g., by fermentation.Type: ApplicationFiled: August 7, 2012Publication date: January 24, 2013Applicant: XYLECO, INC.Inventor: Marshall Medoff
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Publication number: 20130017589Abstract: A process is defined for the continuous steam pretreatment and fractionation of corn cobs and low lignin lignocellulosic biomass to produce a concentrated cellulose solid stream that is sensitive to enzymatic hydrolysis. Valuable chemicals are recovered by fractionating the liquid and vapor stream composed of hydrolysis and degradation products of the hemicellulose. Cellulosic derived glucose is produced for fermentation to biofuels. A hemicellulose concentrate is recovered that can be converted to value added products including ethanol.Type: ApplicationFiled: July 17, 2012Publication date: January 17, 2013Applicant: GreenField Ethanol Inc.Inventors: Frank A. DOTTORI, Robert Ashley Cooper BENSON, Regis-Olivier BENECH
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Patent number: 8343313Abstract: The production equipment of paper-made components for loudspeakers includes a mixing device, a fining device, a paper-making device, and a shape processing device. The mixing device mixes material of a paper-made component for a loudspeaker into liquid to generate mixed liquid. The fining device includes a pressure unit, an orifice, and an inner wall. The pressure unit applies pressure on the mixed liquid to cause the mixed liquid to pass through the orifice, and the mixed liquid collides against the inner wall to cause the fining device to generate fined material. The paper-making device paper-makes the fined material to generate a paper-made component. The shape processing device processes the shape of the paper-made component. This structure provides production equipment of the paper-made components for loudspeakers, which prepares material for paper-making in a short time and reduces producing time.Type: GrantFiled: February 23, 2007Date of Patent: January 1, 2013Assignee: Panasonic CorporationInventors: Kazuyoshi Mimura, Kenichi Ajiki, Shinya Mizone, Masahide Sumiyama, Toru Fujii
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Publication number: 20120329116Abstract: A process for the pretreatment of lignocellulosic biomass is disclosed, which includes the steps of pretreating the lignocellulosic biomass to hydrolyze and solubilize hemicelluloses in the biomass; explosively decomposing the biomass into fibers; and extracting from the resulting solids fraction a liquefied portion of the lignocellulosic biomass before or after explosive decomposition. This removes compounds from the lignocellulosic biomass which are inhibitory to enzymatic cellulose hydrolysis and sugar fermentation to ethanol. For improved economy, the inhibitory compounds are not completely removed. The extraction step is controlled on the basis of the xylose equivalent content in the reaction mixture and the extracting step is discontinued once a xylose equivalent content of 4-8% w/w of xylose in the dry matter of the solids fraction is achieved.Type: ApplicationFiled: July 23, 2012Publication date: December 27, 2012Applicant: GREENFIELD ETHANOL INC.Inventors: Frank A. DOTTORI, Robert Ashley Cooper BENSON, Regis-Olivier BENECH
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Patent number: 8287651Abstract: A process for the production of ethanol from biomass is disclosed. The process relates to the pretreatment of corncob biomass and includes the steps of exposing corncob to steam in a reaction vessel at an elevated temperature and reaction pressure for a preselected exposure time. Volatile compounds are continuously vented during pretreatment. The reaction pressure is released for explosive decomposition of the corncob biomass into fibrous solids and condensate. The exposure is preferably carried out at a temperature of 190-210° C. and a pressure of 190 psig to 275 psig and an exposure time of 3 to 10 minutes.Type: GrantFiled: September 16, 2009Date of Patent: October 16, 2012Assignee: GreenField Ethanol Inc.Inventors: Robert Benson, Chris Bradt, Regis-Olivier Benech, Richard Romeo Lehoux
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Publication number: 20120125549Abstract: A method to treat a lignocellulosic material including: performing a steam explosion reaction on the lignocellulosic material and discharging a slurry from the; adding an alkali material to the slurry in a first conveyor; transferring the slurry with the alkali material from the first conveyor to a second conveyor; adding an enzyme solution to the slurry while in, entering or at the discharge of the second conveyor; transferring the slurry with the enzyme solution from the second conveyor slurry to a mixer; mixing the slurry in the mixer, wherein a second portion of the enzyme solution is added to the slurry during the mixing, and transferring the slurry with the enzyme solution from the mixer to a first reactor vessel wherein the slurry in the first reactor vessel undergoing enzymatic hydrolysis such that the viscosity of the slurry is reduced in the first reactor vessel.Type: ApplicationFiled: November 21, 2011Publication date: May 24, 2012Applicant: ANDRITZ INC.Inventors: Rodolfo ROMERO, Bertil STROMBERG
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Publication number: 20120118517Abstract: A solid/fluid separation module and pretreatment apparatus and method enables pretreatment of biomass at high temperature and pressure with the ability to vary residence and processing times.Type: ApplicationFiled: November 9, 2011Publication date: May 17, 2012Applicant: GREENFIELD ETHANOL INC.Inventors: Richard Romeo LEHOUX, Christopher Bruce BRADT
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Publication number: 20120104313Abstract: The process for the treatment of ligno-cellulosic biomass comprises the steps of: A) Soaking a ligno-cellulosic biomass feedstock in vapor or liquid water or mixture thereof in the temperature range of 100 to 210° C. for 1 minute to 24 hours to create a soaked biomass containing a dry content and a first liquid; B) Separating at least a portion of the first liquid from the soaked biomass to create a first liquid stream and a first solid stream; wherein the first solid stream comprises the soaked biomass; and C) Steam exploding the first solid stream to create a steam exploded stream comprising solids and a second liquid.Type: ApplicationFiled: March 31, 2010Publication date: May 3, 2012Inventors: Mirko Garbero, Piero Ottonello, Marco Cotti Comettini, Simone Ferrero, Paolo Torre, Francesco Cherchi, Andrea Bonanni
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Patent number: 8144912Abstract: A manufacturing method of a paper making part for a loudspeaker has freedom of adjusting a characteristic and a sound quality, and has a higher productivity. Accordingly, a fibrillating step of a paper making material is achieved by an explosive crushing step. Alternatively, the step is achieved by a mixing step of a paper making material and a liquid, a material micro-fabricating step of applying a pressure to a mixed solution obtained by the mixing step so as to pass through an orifice and thereafter run into a device wall, and a paper making step including the micro-fabricated material.Type: GrantFiled: February 23, 2007Date of Patent: March 27, 2012Assignee: Panasonic CorporationInventors: Kazuyoshi Mimura, Kenichi Ajiki, Shinya Mizone, Masahide Sumiyama, Toru Fujii
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Patent number: 8057639Abstract: A system has been developed for pretreating cellulosic biomass feed stock including: a first pressurized reactor receiving the feed stock, wherein the feed stock undergoes hydrolysis in the first pressurized reactor; a sealing device having a first pressurized coupling to a feedstock discharge port of the first pressurized reactor, and a second pressurized coupling to a second pressurized reactor; a drain for a liquid including dissolved hemi-cellulosic material extracted from the feed stock in at least one of the first pressurized reactor and the sealing and extraction device; the second pressurized reactor assembly receiving the pressurized feed stock from the sealing device at a pressure substantially greater than the pressure in the first pressurized reactor, wherein cells of the feed stock are infused with water in the second pressurized reactor, and an expansion device downstream of the second pressurized reactor assembly, wherein the expansion device rapidly releases the pressure of the feed stock discType: GrantFiled: February 19, 2009Date of Patent: November 15, 2011Assignee: Andritz Inc.Inventors: Thomas Pschorn, Namshee Shin, Bertil Stromberg
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Patent number: 7967948Abstract: A process for bleaching mechanical wood pulp is provided comprising subjecting the wood pulp to at least one bleaching stage with one or more bleaching agents in the presence of one or more optical brightening agent, wherein the bleaching agents are selected from the group consisting of oxidative bleaching agents other than chlorine based bleaching agents such as chlorine dioxide, elemental chlorine or a combination thereof, reductive bleaching agents or any combination of two or more thereof.Type: GrantFiled: June 2, 2006Date of Patent: June 28, 2011Assignee: International Paper CompanyInventor: Xuan Truong Nguyen
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Patent number: 7967947Abstract: The first invention aims to provide a method for preparing stiffer bulky pulp at a freeness level comparable to that obtained by mechanical treatments to improve the bulkiness of product paper by searching for a method capable of adjusting freeness while suppressing damage to pulp fibers and internal fibrillation in a process for producing pulp. The second invention aims to strip contaminants deposited on pulp fibers and/or inorganic particles to reduce adhesion of the contaminants and decrease microorganisms in a treatment of process water containing long pulp fiber fractions used in a process for producing pulp and paper, thereby clarifying process water and thus preparing high-quality pulp and paper.Type: GrantFiled: February 9, 2006Date of Patent: June 28, 2011Assignee: Nippon Paper Industries Co., Ltd.Inventors: Shisei Goto, Hiromichi Tsuji, Keigo Watanabe, Takeshi Iimori
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Patent number: 7905983Abstract: A refiner steam separation system according to the present invention includes a blowline for transporting a mixture of fiber material from a refiner to an inlet of a steam separator. Waste steam is discharged from the separator through a waste steam outlet. Cleaned fiber material is discharged from the separator through an exit, which prevents a substantial portion of the waste steam from passing through the exit. A relay pipe communicates with the exit and a dryer duct, and transports cleaned fiber material therebetween. A resin input communicates with the relay pipe, and supplies resin therein. The resin is mixed with the cleaned fiber material prior to the cleaned fiber material being dried in the dryer duct. The present invention is also directed to a method of reducing VOC emissions generated during refining cellulosic fibrous material.Type: GrantFiled: May 18, 2010Date of Patent: March 15, 2011Assignee: Masonite CorporationInventor: Dennis Henry Vaders
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Publication number: 20110000631Abstract: A method for processing lignocellulosic precursors that includes the following steps: A. provide a suitably sized lignocellulosic precursor with less than 11% moisture content; B. pack a hydrothermal processing vessel with between 1 and 3 times the free flow volume of the lignocellulosic precursor; C. subject the lignocellulosic precursor in the hydrothermal processing vessel to steam below 100 bar for up to 10 minutes; E. explosively decompress to ambient pressure; and then dry the resultant lignocellulosic product to below about 15% moisture content.Type: ApplicationFiled: February 15, 2010Publication date: January 6, 2011Inventor: Graeme Douglas Coles
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Publication number: 20100269990Abstract: A process for separating the components of lignocellulosic biomass for the purpose of producing a pure reactive cellulose is disclosed. The process has two stages. In the first stage, the lignocellulosic biomass is pretreated with steam, with or without an acid catalyst, and then pressed, with or without the presence of an eluent, to remove hemicellulose and other impurities. In the second stage, the pretreated biomass is extracted with a solvent such as ethanol with or without acid catalysts in order to remove lignin and release a purified cellulose stream. The extracted cellulose is then rapidly decompressed to rupture the fibrous structure. The process provides a purified cellulose stream that is relatively easy to hydrolyze with enzymes and ferment to biofuels and other chemicals such as ethanol.Type: ApplicationFiled: April 23, 2010Publication date: October 28, 2010Applicant: GREENFIELD ETHANOL INC.Inventors: Frank A. DOTTORI, Robert Ashley Cooper BENSON, Régis-Olivier BENECH
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Publication number: 20100263814Abstract: A process for the pretreatment of lignocellulosic biomass is disclosed. The process is intended for use in connection with biomass to ethanol processes and is directed in particular to an economical removal of inhibitory compounds generated in biomass pretreatment, which are inhibitory to downstream hydrolysis and fermentation steps. The process includes the steps of heating the lignocellulosic biomass with steam to a preselected temperature, at a preselected pressure and for a preselected time to hydrolyze and solubilize hemicelluloses in the biomass; explosively decomposing the biomass into fibers; and extracting from the resulting reaction mixture a liquefied portion of the lignocellulosic biomass before or after explosive decomposition. The liquefied portion is extracted to remove compounds from the lignocellulosic biomass which are inhibitory to enzymatic cellulose hydrolysis and sugar fermentation to ethanol. For improved efficiency and economy, the inhibitory compounds are not completely removed.Type: ApplicationFiled: April 7, 2010Publication date: October 21, 2010Applicant: GREENFIELD ETHANOL INC.Inventors: Frank A. DOTTORI, Robert Ashley Cooper BENSON, Régis-Olivier BENECH
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Patent number: 7727355Abstract: The present invention aims to produce high-quality recycled pulp with little damage to fibers, high brightness and low residual ink by means of a force selectively acting on fiber surfaces during the process of recycling waste paper. Moreover, fiber surfaces are modified by means of a force acting on only the fiber surfaces to obtain high-quality pulp and to render harmless dirts deteriorating pulp quality. A method for producing recycled pulp characterized in that cavitation is generated and used to strip contaminants deposited on fibers and ash during the process of recycling waste paper. Contaminants such as ink deposited on fibers and ash are stripped/fragmented by means of the impact force induced by collapse of fine bubbles by actively introducing bubbles generated by cavitation into a pulp suspension. A jet system having one or more nozzles for jetting an aqueous slurry containing a material comprising cellulose into a vessel.Type: GrantFiled: August 2, 2004Date of Patent: June 1, 2010Assignee: Nippon Paper Industries Co., Ltd.Inventors: Shisei Goto, Keigo Watanabe, Hiromichi Tsuji, Takanori Miyanishi
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Patent number: 7718034Abstract: A refiner steam separation system according to the present invention includes a blowline for transporting a mixture of fiber material from a refiner to an inlet of a steam separator. Waste steam is discharged from the separator through a waste steam outlet. Cleaned fiber material is discharged from the separator through an exit, which prevents a substantial portion of the waste steam from passing through the exit. A relay pipe communicates with the exit and a dryer duct, and transports cleaned fiber material therebetween. A resin input communicates with the relay pipe, and supplies resin therein. The resin is mixed with the cleaned fiber material prior to the cleaned fiber material being dried in the dryer duct. The present invention is also directed to a method of reducing VOC emissions generated during refining cellulosic fibrous material.Type: GrantFiled: April 16, 2008Date of Patent: May 18, 2010Assignee: Masonite CorporationInventor: Dennis Henry Vaders
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Publication number: 20100032110Abstract: A method is provided for subjecting a material which is partially in a solid state and partially in a liquid state to explosive forces. The method includes containing the material in a vessel having a length in a first direction and a width in a second direction perpendicular to the first direction, the length being greater than the width; subjecting the material to the explosive forces in the vessel, the explosive forces being caused by introducing energy to the material by discharging a capacitor through a capacitor discharge electrode located within the material; and removing the material from the vessel after being subjected to the explosive forces.Type: ApplicationFiled: March 9, 2009Publication date: February 11, 2010Applicant: Dynawave CorporationInventors: Vernon E. Staton, Vann E. Staton, Lorenza Glenn Austin
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Publication number: 20100027826Abstract: A manufacturing method of a paper making part for a loudspeaker has freedom of adjusting a characteristic and a sound quality, and has a higher productivity. Accordingly, a fibrillating step of a paper making material is achieved by an explosive crushing step. Alternatively, the step is achieved by a mixing step of a paper making material and a liquid, a material micro-fabricating step of applying a pressure to a mixed solution obtained by the mixing step so as to pass through an orifice and thereafter run into a device wall, and a paper making step including the micro-fabricated material.Type: ApplicationFiled: February 23, 2007Publication date: February 4, 2010Applicant: Matsushita Electric Industrial Co., Ltd.Inventors: Kazuyoshi Mimura, Kenichi Ajiki, Shinya Mizone, Masahide Sumiyama, Toru Fujii
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Publication number: 20090137015Abstract: The present invention relates to a method for preparing organic material for microbiological fermentations of municipal waste water sludge for reducing the waste water sludge and/or of cellulosic material for the production of biofuels, with at least one of the following steps: disintegrating and/or liquefying the organic and/or cellulosic material by using a jet pump and/or creating a supersonic shock zone in a jet pump the organic and/or cellulosic material is supplied to in order to disintegrate and/or liquefy the organic and/or cellulosic material and/or applying high pressure steam to an annular ring chamber enclosing a tube of a jet pump and directing the steam into the tube of the jet pump thereby sucking organic and/or cellulosic material into the tube and creating a supersonic shock zone in the jet pump in order to disintegrate and/or liquefy the organic and/or cellulosic material.Type: ApplicationFiled: November 17, 2008Publication date: May 28, 2009Applicant: APV SYSTEMS LIMITEDInventor: Paul John Skudder
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Patent number: 7510625Abstract: A method is provided for subjecting a material which is partially in a solid state and partially in a liquid state to explosive forces. The method includes containing the material in a vessel having a length in a first direction and a width in a second direction perpendicular to the first direction, the length being greater than the width; subjecting the material to the explosive forces in the vessel, the explosive forces being caused by introducing energy to the material by discharging a capacitor through a capacitor discharge electrode located within the material; and removing the material from the vessel after being subjected to the explosive forces.Type: GrantFiled: December 6, 2004Date of Patent: March 31, 2009Assignee: Dynawave CorporationInventors: Vernon Eric Staton, Vann E. Staton, Lorenza Glenn Austin
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Patent number: 7368037Abstract: A refiner steam separation system according to the present invention includes a blowline for transporting a mixture of fiber material from a refiner to an inlet of a steam separator. Waste steam is discharged from the separator through a waste steam outlet. Cleaned fiber material is discharged from the separator through an exit, which prevents a substantial portion of the waste steam from passing through the exit. A relay pipe communicates with the exit and a dryer duct, and transports cleaned fiber material therebetween. A resin input communicates with the relay pipe, and supplies resin therein. The resin is mixed with the cleaned fiber material prior to the cleaned fiber material being dried in the dryer duct. The present invention is also directed to a method of reducing VOC emissions generated during refining cellulosic fibrous material.Type: GrantFiled: May 14, 2004Date of Patent: May 6, 2008Assignee: Masonite CorporationInventor: Dennis Henry Vaders
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Patent number: 7189306Abstract: This invention relates to a process of treating a lignocellulosic material to produce bio-ethanol. The process includes the steps of: (a) exposing the lignocellulosic material to conditions including a pH not less than about 8, and steam at a first pressure, to produce a step (a) product; (b) explosively discharging the step (a) product to a second pressure less than the first pressure to produce a step (b) product; and (c) further processing the step (b) product to produce bio-ethanol and other co-products. In another embodiment, the invention relates to a conical auger fractionation column. The fractionation column includes a column body having an input and an output. A conical filter is positioned inside the column body, the filter having a larger diameter end directed toward the input and a smaller diameter end directed toward the output.Type: GrantFiled: February 24, 2003Date of Patent: March 13, 2007Inventor: Gibson W. Gervais
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Patent number: 6837971Abstract: A method and apparatus for subjecting a material in a liquid to explosive force is provided. The method and apparatus involve a vessel having a length greater than it width. The vessel has a top which is quickly and easily lockable and removable so as increase the material processing rate of the vessel.Type: GrantFiled: September 18, 2000Date of Patent: January 4, 2005Assignee: Dynawave CorporationInventors: Vernon E. Staton, Vann E. Staton
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Publication number: 20040206463Abstract: In accordance with the present invention, lyocell products can be made with unbleached pulps resulting in products with high amounts of hemicellulose and high amounts of lignin as compared to conventional lyocell products. The lyocell products of the present invention are advantageously less expensive to produce but retain the desirable strength of conventional lyocell products.Type: ApplicationFiled: April 16, 2003Publication date: October 21, 2004Applicant: Weyerhaeuser CompanyInventors: Mengkui Luo, Amar Neogi
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Patent number: 6623600Abstract: In impregnating or extracting treatments of resin-containing wood substrates using a resin-soluble supercritical fluid as delivering or extractive solvent medium problems due to exudation of resin from the wood substrate at pressure release necessary before the termination of the treatment are avoided or reduced by a controlled pulsating pressure release down to atmospheric pressure. Thereby the total process time can be substantially reduced.Type: GrantFiled: June 18, 2001Date of Patent: September 23, 2003Assignee: Supertrae A/SInventor: Ole Henriksen
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Publication number: 20030131955Abstract: An Improved method of recovering and beneficially treating cellulosic fibers from compacted waste material containing waste paper before fibrillation by confining the waste material within a closed chamber containing a beneficially treating fluid and subjecting the contents of the closed chamber to one or more cycles of consecutive additions of beneficially treating fluid and removals of beneficially treating fluid.Type: ApplicationFiled: December 18, 2001Publication date: July 17, 2003Inventors: Willard E. Carlson, Ivar H. Stockel
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Patent number: 6464826Abstract: Method is disclosed for treating wood chips including a heater for preheating the wood chips in the presence of steam, a beater to mechanically process the wood chips into wood fibers, a cyclone for separating the wood fibers from steam and volatile organic substances produced in the beater, a blower line for transporting the wood fibers, steam and volatile organic substances from the beater to the inlet of the cyclone, a drying conduit connected to the lower outlet of the cyclone for carrying wood fibers therefrom, a sluice valve associated with the lower outlet of the cyclone for controlling the removal of the wood fibers from the cyclone, and a processing conduit connected to the upper outlet of the cyclone for the steam and the volatile organic substances whereby the volatile organic substances separated in the cyclone can be separated and heat associated with the steam separated in the cyclone can be recovered.Type: GrantFiled: February 18, 2000Date of Patent: October 15, 2002Assignee: Valmet Fibertech ABInventors: Christer Säfström, Carl-Johan Söderberg, Göran Lundgren
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Patent number: 6461472Abstract: In order to inexpensive construction materials effectively utilizing timber resources and realizing any desired properties by using so-called low-quality materials including slim timbers, old timbers, wood cuttings produced by lumbering, bamboo, and so forth, wood, bamboo and other wooden source materials are split into fragments along their fibers by water vapor explosion, and such explosive-split fragments are shaped and hardened by adding an adhesive, mortar or expandable resin into a new wooden material such as multi-layered board, cement board or foamed resin board of explosive-split fragments. The explosive-split fragments are also usable in various fields other than fabrication of the new material.Type: GrantFiled: September 24, 2001Date of Patent: October 8, 2002Assignee: The Forestry and Forest Products Research InstituteInventor: Tsuyoshi Fujii
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Publication number: 20020139494Abstract: A process of recovering a useful population of fibers and fines from the waste stream of fiber processing facility is disclosed. Steam explosion of the fiber-containing waste stream is used to increase the separation efficiency of the fibers from the ash. The steam explosion also enhances the quality of the recovered fibers and fines, providing a population of recovered fibers which can be incorporated into the fiber component of a tissue or absorbent paper product.Type: ApplicationFiled: April 15, 2002Publication date: October 3, 2002Inventors: Jay Chiehlung Hsu, Sheng-Hsin Hu
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Patent number: 6413362Abstract: Wood fiber morphology can be permanently altered by introducing a substantial kink, twist, curl, crimp or other curvilinear deformation into a wood fiber. Wood fibers are first Fiberized using mechanical treatment processes and then are subjected to super atmospheric temperature/pressure steam explosion processing. The fiber morphology becomes a permanent characteristic of the fiber which is not relaxed in time, by contact with other treatments or through use.Type: GrantFiled: November 24, 1999Date of Patent: July 2, 2002Assignee: Kimberly-Clark Worldwide, Inc.Inventor: Sheng-Hsin Hu
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Publication number: 20020059993Abstract: The present invention is directed to a method and apparatus for fiberizing bales of pulp into substantially dry fibers and fiber aggregates, i.e., dry fluff, and metering the resulting dry fluff to a receptacle or other process, such as an airlaid process for making disposable absorbent articles.Type: ApplicationFiled: December 26, 2000Publication date: May 23, 2002Inventors: James Jay Tanner, Harold Jay Koller
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Patent number: 6372085Abstract: A process of recovering a useful population of fibers and fines from the waste stream of fiber processing facility is disclosed. Steam explosion of the fiber-containing waste stream is used to increase the separation efficiency of the fibers from the ash. The steam explosion also enhances the quality of the recovered fibers and fines, providing a population of recovered fibers which can be incorporated into the fiber component of a tissue or absorbent paper product.Type: GrantFiled: December 18, 1998Date of Patent: April 16, 2002Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Jay Chiehlung Hsu, Sheng-Hsin Hu
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Publication number: 20020003032Abstract: the present invention provides a method for pre-processing and processing straw pulp and forming a byproduct suitable for animal consumption. The present invention also provides a paper product comprising straw pulp. According to the present invention, straw pulp is formed by steam exploding straw chips in the presence of either no caustic or a small amount of caustic.Type: ApplicationFiled: August 24, 2001Publication date: January 10, 2002Applicant: Weyerhaeuser CompanyInventors: Wayne H. Nay, William S. Fuller