Abstract: A metal-matrix composite tool includes a matrix region. The matrix region has a reinforcement material, an outer surface, and an inner, localized area spaced apart from the outer surface within the reinforcement material. The reinforcement material has a reinforcement density and the localized area has a localized density different from the reinforcement density. The matrix region has an overall matrix density different from both the reinforcement density and the localized density.

Abstract: A cutting element comprises a supporting substrate, and a cutting table attached to an end of the supporting substrate. The cutting table comprises inter-bonded diamond particles, and a thermally stable material within interstitial spaces between the inter-bonded diamond particles. The thermally stable material comprises a carbide precipitate having the general chemical formula, A3XZn-1, where A comprises one or more of Sc, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Y, Zr, Nb, Mo, Tc, Ru, Rh, Pd, Ag, Cd, Hf, Ta, W, Re, Os, Ir, Pt, Au, Hg, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, Ac, Th, Pa, and U; X comprises one or more of Al, Ga, Sn, Be, Bi, Te, Sb, Se, As, Ge, Si, B, and P; Z comprises C; and n is greater than or equal to 0 and less than or equal to 0.75. A method of forming a cutting element, an earth-boring tool, a supporting substrate, and a method of forming a supporting substrate are also described.

Abstract: A cemented carbide includes first hard phase grains, second hard phase grains, third hard phase grains, and a metal binder phase, wherein the cemented carbide has a total of 70 unit regions, the number of unit regions each having a percentage of less than 0.43% or more than 2.43% is ?10 among the total of 70 unit regions, the percentage being a percentage of the total number of the second and the third hard phase grains in each unit region with respect to the total number of the second and the third hard phase grains in the total of 70 unit regions, and in a total of 10 unit regions existing in a fourth row in a longitudinal direction, a percentage of the number of the third hard phase grains with respect to the total number of the second and the third hard phase grains is 5% to 15%.

Abstract: The disclosure relates to a polycrystalline diamond compact including a cemented carbide substrate and a diamond layer, with the diamond layer disposed at the top face of cemented carbide substrate, there are at least two continuous varying cambered convex ridges at the end face of the diamond layer, each cambered convex ridge extending from the edge of the end face to the center of end face, with the width of each continuous varying cambered convex ridge increasing gradually from the edge of the end face to the center of the end face. Both ploughing effect and the fracture drilling property of the PDC cutting face with each continuous varying cambered convex ridge are improved, the cutting resistance during drilling is reduced and thus the rate of penetration of the PDC bit is increased. A drilling bit with the polycrystalline diamond compact disposed at the end thereof is provided in the disclosure.

Abstract: A downhole component including a first portion; a second portion; a controlled failure structure between the first portion and second portion. A method for improving efficiency in downhole components.

Abstract: A superhard polycrystalline construction comprises a body of polycrystalline superhard material comprising a structure comprising superhard material, the structure having porosity greater than 20% by volume and up to around 80% by volume. A method of forming such a superhard polycrystalline construction comprises forming a skeleton structure of a first material having a plurality of voids, at least partially filling some or all of the voids with a second material to form a pre-sinter assembly, and treating the pre-sinter assembly to sinter together grains of superhard material to form a body of polycrystalline superhard material comprising a first region of superhard grains, and an interpenetrating second region; the second region being formed of the other of the first or second material that does not comprise the superhard grains; the superhard grains forming a sintered structure having a porosity greater than 20% by volume and up to around 80% by volume.

Abstract: A reinforcing metal blank may be used to form metal matrix composite (MMC) drill bits. For example, an MMC drill bit may include a shank attached to a reinforcing metal blank that extends into a bit body comprising a metal matrix composite, wherein the reinforcing metal blank comprises reinforcing structures that are positioned along at least a portion of an inner surface and/or at least a portion of an outer surface of the reinforcing metal blank and extend into the metal matrix composite; and a plurality of cutting elements coupled to an exterior portion of the bit body.

Abstract: An earth-boring tool comprising a body having first cutting elements mounted to an axially leading face, the first cutting elements each having a cutting face exposed to a height above the face of the body, the cutting faces of the first cutting elements back raked and facing a direction of intended rotation of the earth-boring tool. The earth-bring tool further comprises second cutting elements mounted to the axially leading face of the body adjacent first cutting elements in a cone region of the bit face, the second cutting elements each having a cutting face exposed to a height above the face of the body and configured for a shear-type cutting action, the cutting faces of the second cutting elements back raked to about a same or greater extent than the first cutting elements and generally facing the direction of intended rotation of the earth-boring tool.

Abstract: A metal matrix composite tool that includes a hard composite portion comprising a reinforcement material infiltrated with a binder material, wherein the reinforcement material comprises a refractory metal component dispersed with reinforcing particles, wherein a surface roughness of the reinforcing particles is at least two times greater than the refractory metal component, wherein the refractory metal component has a failure strain of at least 0.05 and a shear modulus of 200 GPa or less, and wherein the reinforcing particles have a failure strain of 0.01 or less but at least five times less than the failure strain of the refractory metal component, and the reinforcing particles have a shear modulus of greater than 200 GPa and at least two times greater than the shear modulus of the refractory metal component. The reinforcing particles may comprise an intermetallic, a boride, a carbide, a nitride, an oxide, a ceramic, and/or a diamond.

Abstract: Coupling members for coupling an earth-boring drill tool to a drill string, drilling tools including a coupling member attached to a body of an earth-boring drill tool, methods for forming drilling tools including a coupling member, and methods for forming coupling members are disclosed. A coupling member may include a distal region comprising a first material composition and a proximal region comprising a second, different material composition. A drilling tool may include a body that is attached to a coupling member with a varied material composition for coupling the body to a drill string.

Abstract: In one aspect of the present invention, a high impact resistant tool comprises a sintered polycrystalline diamond body bonded to a cemented metal carbide substrate at an interface, the body comprising a substantially pointed geometry with an apex, the apex comprising a curved surface that joins a leading side and a trailing side of the body at a first and second transitions respectively, an apex width between the first and second transitions is less than a third of a width of the substrate, and the body also comprises a body thickness from the apex to the interface greater than a third of the width of the substrate.

Abstract: A digging bit includes a reaming portion whose diameter is larger than a rear end portion of a bit body, and which is formed in a front end portion of the bit body rotated around an axis, a digging tip which is arranged in a front end portion of the reaming portion, a debris groove which extends in a direction of an axis, and which is formed in an outer peripheral portion of the reaming portion, and a communication groove which communicates with the debris groove, and which is formed from the outer peripheral portion to a rear end portion of the reaming portion.

Abstract: A cutting element comprises a table of superhard material bonded to a substrate, wherein the table defines a cutting edge and has a chamfered peripheral edge, and a groove in a sidewall of the cutting element passes through the chamfered peripheral edge, so as to reduce the depth of the chamfer at the location of the groove.

Abstract: A device for manufacturing a cutting insert green body by compacting a powder includes a first punch, a second punch having a punch edge that has a curvature around the circumference of the punch edge that is at least partially non-perpendicular with a pressing axis of the device, a first die part, and a second die part. When the first and second die parts are joined together when filling the die with powder, one of the first and second die parts is on top of the other and, when the device is in a position ready for filling of powder into the die, the device presents a cavity defined by the lower die part, a punch being introduced into the lower and upper die part. An opening in an upper end surface of the upper die part enables filling of the powder into the cavity.

Abstract: A hardfacing disposable on a surface of a component, such as a wellsite component, is disclosed. The hardfacing comprises a surface portion and a bottom portion with a segregation line defined therebetween. The surface portion and the bottom portion each include a matrix phase including a matrix composition made of a metal alloy and a hard phase distributed in the matrix phase. The hard phase may include an abrasion-resistant composition made of a hard material (e.g., vanadium carbide). The surface portion has a first concentration of the abrasion-resistant composition and the bottom portion has a second concentration of the abrasion-resistant composition with the first concentration being greater than the second concentration such that a wear resistant surface is defined on the surface of the component.

Abstract: A method of forming a polycrystalline diamond comprises derivatizing a nanodiamond to form functional groups, and combining the derivatized nanodiamond with a microdiamond having an average particle size greater than that of the derivatized nanodiamond, and a metal solvent-catalyst. A polycrystalline diamond compact is prepared by adhering the polycrystalline diamond to a support, and an article such as a cutting tool may be prepared from the polycrystalline diamond compact.

Abstract: A cutting element for an earth-boring tool includes a substrate and volume of superabrasive material positioned on the substrate. The volume of superabrasive material includes a cutting face having at least one recess extending into the volume of superabrasive material and/or at least one protrusion extending outward from the volume of superabrasive material. The volume of superabrasive material includes a first chamfer surface having a peripheral edge and a radially innermost edge. The peripheral edge of the first chamfer surface is located proximate a cutting edge of the volume of superabrasive material. A radial width of the first chamfer surface is between about 0.002 inch and about 0.045 inch. The volume of superabrasive material also includes a second chamfer surface having a peripheral edge and a radially innermost edge. The peripheral edge of the second chamfer surface is located adjacent the radially innermost edge of the first chamfer surface.

Abstract: Fibers for diamond-impregnated cutting tools and their associated methods for manufacture and use are described. A matrix is formed that contains fibers made from carbon, glass, ceramic, polymer, and the like. The matrix is then sintered to form a cutting portion of a drill bit. The type and concentration of the fibers can be modified to control the tensile strength and the erosion rate of the matrix to optimize the cutting performance of the tools. Additionally, the fibers may be added to the cutting section to weaken the structure and allow higher modulus binders to be used for the cutting tools at a lower cost, allowing the amount of fibers to be tailored to retain the diamonds in the cutting portion for the desired amount. As the cutting portion erodes, the fibers may also increase the lubricity at the face of the cutting portion.

Abstract: Methods of fabricating earth-boring tools include forming an outer portion of an earth-boring tool from a powder mixture comprising hard particles and matrix particles comprising a metal matrix material, disposing a molten material at least partially within the outer portion of the earth-boring tool, and forming the molten material into another portion of the earth-boring tool. Methods of fabricating a bit body of an earth-boring rotary drill bit include forming an outer portion comprising a plurality of hard particles and a plurality of matrix particles comprising a metal matrix material and casting a molten material at least partially within the outer portion of the bit body to form another portion of the bit body. Earth-boring tools include a body for engaging a subterranean borehole having an outer portion and an inner portion comprising at least one material solidified within a cavity formed within the outer portion.

Abstract: A blank may include a tang section, a base section, and an angled section with a recess. The tang section may have an outer surface with an outer diameter. The base section may have an outer surface with a diameter greater than the outer diameter of the tang section. The angled section may lie between the tang section and the base section and may have an outer surface that transitions in diameter from the outer diameter of the tang section to the outer diameter of the base section. The recess in the angled section may be shaped to engage a tip of a former.

Abstract: Embodiments of the invention relate to polycrystalline diamond compacts (“PDCs”) comprising a polycrystalline diamond (“PCD”) table including at least a portion having aluminum carbide disposed interstitially between bonded-together diamond grains thereof, and methods of fabricating such PDCs. In an embodiment, a PDC includes a substrate, and a PCD table bonded to the substrate. The PCD table includes a plurality of bonded-together diamond grains defining a plurality of interstitial regions. The PCD table further includes aluminum carbide disposed in at least a portion of the plurality of interstitial regions.

Abstract: A hardmetal composite used as wear-resistant surfaces and inlays in earth-engaging equipment includes more than one hardphase. At least one hardphase has a high average particle size, for example, from 100 ?m to 2000 ?m. The hardphases vary in terms of particle size, hardness, and binder content, and at least one hardphase includes a particulate constituent capable of plastic deformation that comprises at least 1% residual porosity.

Abstract: In one aspect, an impregnated drill bit is provided having at least one insert positioned within at least one of the plurality of blades such that the insert spans more than 75% of the height of the blade and at least a portion of the blade has a blade height of at least 40 mm. In another aspect, an impregnated drill bit is provided having a plurality of blades with at least a portion of at least one blade having a blade height of at least 60 mm. Also provided are methods of manufacturing such impregnated drill bits.

Abstract: Downhole tools are provided with a topographical pattern, and anti-balling material is provided over the topographical pattern. The topographical pattern may be defined by at least one of a plurality of recesses extending into a surface of a body of the tool and a plurality of protrusions protruding from the surface. Downhole tools include an insert disposed within a recess in a body, and the insert comprises an anti-balling material having a composition selected to reduce accumulation of formation cuttings on the tools when the tools are used to form or service a wellbore. Downhole tools include anti-balling material disposed over a porous mass provided over the surfaces of the tools. Methods of forming downhole tools include providing anti-balling material over features on and/or in a surface of a body of a tool. Methods of repairing downhole tools include removing an insert therefrom and disposing a replacement insert therein.

Abstract: An apparatus and method for manufacturing a downhole tool that reduces failures occurring along a bondline between a cemented matrix coupled around a blank. The cemented matrix material is formed from a powder and a binder material. The blank includes an internal blank component and a coating coupled around at least a portion of the surface of the internal blank component. The internal blank component includes a top portion and a bottom portion. The internal blank component is substantially cylindrically shaped and defines a channel extending through the top portion and the bottom portion. The coating is a metal in some exemplary embodiments. The coating reduces the migration of the binder material into the blank thereby allowing the control of intermetallic compounds thickness within the bondline.

Abstract: In one aspect of the present invention, a high impact resistant tool comprises a sintered polycrystalline diamond body bonded to a cemented metal carbide substrate at an interface, the body comprising a substantially pointed geometry with an apex, the apex comprising a curved surface that joins a leading side and a trailing side of the body at a first and second transitions respectively, an apex width between the first and second transitions is less than a third of a width of the substrate, and the body also comprises a body thickness from the apex to the interface greater than a third of the width of the substrate.

Abstract: Methods of fabricating earth-boring tools include forming an outer portion of an earth-boring tool from a powder mixture comprising hard particles and matrix particles comprising a metal matrix material, disposing a molten material at least partially within the outer portion of the earth-boring tool, and forming the molten material into another portion of the earth-boring tool. Methods of fabricating a bit body of an earth-boring rotary drill bit include forming an outer portion comprising a plurality of hard particles and a plurality of matrix particles comprising a metal matrix material and casting a molten material at least partially within the outer portion of the bit body to form another portion of the bit body. Earth-boring tools include a body for engaging a subterranean borehole having an outer portion and an inner portion comprising at least one material solidified within a cavity formed within the outer portion.

Abstract: Methods for manufacturing a matrix tool body comprising placing a first matrix material within a first region of a mold cavity proximate a surface of the mold. A second matrix material may be placed within a second region of the mold cavity positioned inwardly of the first matrix material. The first matrix material and the second matrix material comprise a plurality of hard particles. The plurality of hard particles of the second matrix material have a median particle size that is less than the median particle size of the first matrix material. The plurality of hard particles of the first matrix material and the second matrix material are infiltrated with an infiltration binder to form the tool body. Also included are tool bodies having one or more regions proximate a surface of the tool body comprising an erosion resistant matrix material and/or a wear resistant matrix material.

Abstract: A hardmetal composite used as wear-resistant surfaces and inlays in earth-engaging equipment includes more than one hardphase. At least one hardphase has a high average particle size, for example, from 100 ?m to 2000 ?m. The hardphases vary in terms of particle size, hardness, and binder content, and at least one hardphase includes a particulate constituent capable of plastic deformation that comprises at least 1% residual porosity.

Abstract: A well tool is disclosed. The tool includes a first member having a surface that is configured for exposure to a well fluid, the first member comprising a metallic coating disposed on a substrate, the metallic coating having a plurality of dispersed nanoparticles disposed therein and providing the surface. The tool also includes a second member that is disposed in slidable engagement on the surface of the first member. In another exemplary embodiment, a well tool includes a first member having a surface that is configured for exposure to a well fluid, the first member comprising a metallic alloy, the metallic alloy having a plurality of dispersed nanoparticles disposed therein and providing the surface.

Abstract: A method of manufacturing a well tool can include loading a matrix material into a mold, then sintering the matrix material in the mold; and then loading another matrix material into the mold. A well tool can include a longitudinal axis, an erosion resistant layer exposed to one or more erosive factors when the well tool is installed in a well, and a support layer which supports the erosion resistant layer. The erosion resistant and support layers can include respective matrix materials, and the erosion resistant layer can extend greater than approximately 1.27 cm in a direction parallel to the longitudinal axis. Another method of manufacturing a well tool can include forming a rigid layer from a powdered matrix material; and then infiltrating both that matrix material and another matrix material with a hot liquid binder material.

Abstract: Methods of forming at least a portion of an earth-boring tool include providing at least one insert in a mold cavity, providing particulate matter in the mold cavity, melting a metal and a hard material to form a molten composition, and casting the molten composition. Other methods include coating at least one surface of a mold cavity with a coating material having a composition differing from a composition of the mold, melting a metal and a hard material to form a molten composition, and casting the molten composition. Articles comprising at least a portion of an earth-boring tool include at least one insert and a solidified eutectic or near-eutectic composition including a metal phase and a hard material phase. Other articles include a solidified eutectic or near-eutectic composition including a metal phase, a hard material phase and a coating material in contact with the solidified eutectic or near-eutectic composition.

Abstract: A drill bit may include a bit body having a plurality of blades extending radially therefrom and at least one cutting element for engaging a formation disposed on at least one of the plurality of blades. The bit body has a continuous infiltration binder and a plurality of carbide particles dispersed in the continuous infiltration binder, wherein at least a portion of the plurality of carbide particles and at least a portion of the continuous infiltration binder form a first carbide matrix region, and wherein the plurality of carbide particles forming the first carbide matrix region have an average grain sizes of less than about 44 microns.

Abstract: A superabrasive compact (e.g., a polycrystalline diamond compact) including a substrate and at least one feature for reducing the susceptibility of the substrate to liquid metal embrittlement during brazing operations is disclosed. The superabrasive compact may include a region between the substrate and a superabrasive table in which residual tensile stresses are located. The at least one feature may be disposed proximate to the region between the substrate and the superabrasive table in which residual tensile stresses are located.

Abstract: A method of making an article of manufacture includes positioning a cemented carbide piece comprising at least 5% of the total volume of the article of manufacture, and, optionally, a non-cemented carbide piece in a void of a mold in predetermined positions to partially fill the void and define an unoccupied space. Inorganic particles are added to the mold to partially fill the unoccupied space and provide a remainder space. The cemented carbide piece, the non-cemented carbide piece if present, and the hard particles are heated and infiltrated with a molten metal or a metal alloy. The melting temperature of the molten metal or the metal alloy is less than the melting temperature of the inorganic particles. The molten metal or metal alloy in the remainder space solidifies and binds the cemented carbide piece, the non-cemented carbide piece if present, and the inorganic particles to form the article of manufacture.

Abstract: A composite includes a porous matrix that includes a molybdenum-silicon-boron (Mo—Si—B) alloy that has a plurality of pores with a lubricant in contact with the Mo—Si—B alloy, a hydrophobic compound in contact with the Mo—Si—B alloy, or a combination thereof. A method for preparing a porous composite includes disposing a porous matrix comprising a Mo—Si—B alloy on a substrate, the Mo—Si—B alloy comprising a plurality of pores; disposing a lubricant on a surface of the porous matrix; and disposing a hydrophobic compound on a surface of the porous matrix to form the porous composite.

Abstract: PCD materials comprise a diamond body having bonded diamond crystals and interstitial regions disposed among the crystals. The diamond body is formed from diamond grains and a catalyst material at high pressure/high temperature conditions. The diamond grains have an average particle size of about 0.03 mm or greater. At least a portion of the diamond body has a high diamond volume content of greater than about 93 percent by volume. The entire diamond body can comprise high volume content diamond or a region of the diamond body can comprise the high volume content diamond. The diamond body includes a working surface, a first region substantially free of the catalyst material, and a second region that includes the catalyst material. At least a portion of the first region extends from the working surface to depth of from about 0.01 to about 0.1 mm.

Abstract: Binder compositions for use in forming a bit body of an earth-boring bit include at least one of cobalt, nickel, and iron, and at least one melting point-reducing constituent selected from at least one of a transition metal carbide up to 60 weight percent, a transition metal boride up to 60 weight percent, and a transition metal silicide up to 60 weight percent, wherein the weight percentages are based on the total weight of the binder. Earth-boring bit bodies include a cemented tungsten carbide material comprising tungsten carbide and a metallic binder, wherein the tungsten carbide comprises greater than 75 volume percent of the cemented tungsten carbide material.

Abstract: A carbide composite material that includes a continuous ductile phase; and at least one discrete carbide region surrounded by the continuous ductile phase, each discrete carbide region may comprise an integrally bridged plurality of cast and/or sintered carbide particles, and each discrete region may have a nodular particle morphology.

Abstract: An article includes a working portion including cemented carbide, and a heat sink portion in thermal communication with the working portion. The heat sink portion includes a heat sink material having a thermal conductivity greater than a thermal conductivity of the cemented carbide. Also disclosed are methods of making an article including a working portion comprising cemented carbide, and a heat sink portion in thermal communication with the working portion and including a heat sink material having a thermal conductivity that is greater than a thermal conductivity of the cemented carbide. The heat sink portion conducts heat from the working portion.

Abstract: Hardfacing compositions include grains of hard material embedded within a cobalt-based metal alloy that includes ruthenium. Earth-boring tools include such hardfacing compositions on one or more surfaces thereof. Methods of applying hardfacing to an earth-boring tool include embedding grains of hard material in a molten cobalt-based metal alloy including ruthenium on a surface of an earth-boring tool, and cooling and solidifying the molten cobalt-based metal alloy with the grains of hard material embedded therein.

Abstract: Polycrystalline compacts include non-catalytic, non-carbide-forming particles in interstitial spaces between interbonded grains of hard material in a polycrystalline hard material. Cutting elements and earth-boring tools include such polycrystalline compacts. Methods of forming polycrystalline compacts include forming a polycrystalline material including a hard material and a plurality of particles comprising a non-catalytic, non-carbide-forming material. Methods of forming cutting elements include infiltrating interstitial spaces between interbonded grains of hard material in a polycrystalline material with a plurality of non-catalytic, non-carbide-forming particles.

Abstract: Earth-boring casing shoes include a crown configured for at least one of drilling and reaming a wellbore when the crown is attached to a section of casing and the casing is advanced into a wellbore. The crown includes a body comprising a corrodible composite material, and at least one cutting structure carried on the body. The casing shoes further include a connection structure configured for attachment to a section of casing. Methods are used to form such casing shoes, and such casing shoes are used to install casing within wellbores.

Abstract: One aspect of the instant disclosure relates to a subterranean drilling assembly comprising a subterranean drill bit and a sub apparatus coupled to the drill bit. Further, the sub apparatus may include at least one cooling system configured to cool at least a portion of the drill bit. For example, the sub apparatus may include at least one cooling system comprising a plurality of refrigeration coils or at least one thermoelectric device. In another embodiment a subterranean drill bit may include at least one cooling system positioned at least partially within the subterranean drill bit. Also, a sub apparatus or subterranean drill bit may be configured to cool drilling fluid communicated through at least one bore of a subterranean drill bit and avoiding cooling drilling fluid communicated through at least another bore of the subterranean drill bit. Methods of operating a subterranean drill bit are disclosed.

Abstract: Hardfacing is applied on gage surfaces of bit blades, the leading and trailing edges of bit blades, and on carbide inserts. The gage surfaces contains natural diamonds, synthetic diamonds, thermally stable polycrystalline (TSP) diamonds and carbide inserts, and the hardfacing is applied over at least a portion of them. As primary cutters on the bit blades are worn down during drilling, the gage surfaces of the bit blades are also worn down. A hardfacing is applied to the worn gage surfaces of the bit blades, thereby allowing the drill bit to drill deeper and longer without requiring replacement.

Abstract: A plurality of cutting faces is attached sequentially at a distal end of a drill string. The forward most cutting face that is distal to the top of the hole is exposed and used for drilling until worn to a point of inefficiency. The forward most or distal cutting face is then detached, exposing the next cutting face in the sequence. Detachment of the forward most cutting face is performed by remote actuation at the top of the drill string and/or outside the hole. A new cutting face is provided without the necessity of removing the drill string. The detachment process is repeated as long as drilling is continued and cutting faces remain.

Abstract: Partially formed earth-boring rotary drill bits comprise a first less than fully sintered particle-matrix component having at least one recess, and at least a second less than fully sintered particle-matrix component disposed at least partially within the at least one recess. Each less than fully sintered particle-matrix component comprises a green or brown structure including compacted hard particles, particles comprising a metal alloy matrix material, and an organic binder material. The at least a second less than fully sintered particle-matrix component is configured to shrink at a slower rate than the first less than fully sintered particle-matrix component due to removal of organic binder material from the less than fully sintered particle-matrix components in a sintering process to be used to sinterbond the first less than fully sintered particle-matrix component to the first less than fully sintered particle-matrix component.

Abstract: A copper, manganese, nickel, zinc and tin binder metal composition having a melting point of 1500° F. or less that includes zinc and tin at a sum weight of about 26.5% to about 30.5% in which zinc is at least about 12% and Sn is at least about 6.5%. The binder metal having a melting point of 1500° F. or less can be used at an infiltrating temperature of 1800° F. or less in forming drilling tools and tool components.

Abstract: A cutter pocket, a downhole tool formed with at least one cutter pocket, and a method for coupling a cutter to the cutter pocket is described herein. The cutter pocket is formed within at least one blade of the downhole tool and includes a pocket back fabricated from a first material, a first pocket side extending from one end of the pocket back to a leading edge of the downhole tool, and a second pocket side extending from an opposing end of the pocket back to the leading edge. The pocket back and the pocket sides define a cavity. A cutter is positioned and coupled at least partially within the cavity. The height of an upper surface of the first material of the pocket back ranges between thirty percent to sixty-five percent of the cutter girth.

Abstract: Diamond bonded constructions comprise a body comprising a plurality of bonded together diamond grains with interstitial regions disposed between the grains that are substantially free of the catalyst material used to initially sinter the body. A metallic substrate is attached to the body, and a braze joint is interposed between the body and the substrate. The body is metallized to include a metallic material disposed along a substrate attachment surface in contact with the braze joint, wherein the metallic material is different from the braze joint material. The metallic material may exist within a region of the body extending fully or partially into the body, and/or may exist as a layer extending away from the substrate attachment surface. The body includes a working surface characterized by empty interstitial regions or by interstitial regions filled with an infiltrant material, wherein the infiltrant material is different from the metallizing material.