Abstract: Improvements to the gasifier furnace design and process method to facilitate continuous production of mainly H2, CO and granulated solid from molten liquid or the liquid slag in the presence of carbonaceous material. It is a method of quenching molten liquid and cooling post quenched hot granulated solid which is done within a long horizontal reaction chamber space of the furnace in the presence of C and H2O. A moving layer of continuously gas cooled granulated solid protects the moving floor underneath by substantially reducing the possibility of heat transfer from the horizontal reaction chamber to such moving floor and its parts and preventing direct contact between the post quenched hot solid granulates and such moving floor. Such moving floor having plurality of gas passages and is disposed above a plenum that receives gas from outside source and uniformly distributes the gas to pass through all the gas passages.

Abstract: A coke plant includes multiple coke ovens where each coke oven is adapted to produce exhaust gases, a common tunnel fluidly connected to the plurality of coke ovens and configured to receive the exhaust gases from each of the coke ovens, multiple standard heat recovery steam generators fluidly connected to the common tunnel where the ratio of coke ovens to standard heat recovery steam generators is at least 20:1, and a redundant heat recovery steam generator fluidly connected to the common tunnel where any one of the plurality of standard heat recovery steam generators and the redundant heat recovery steam generator is adapted to receive the exhaust gases from the plurality of ovens and extract heat from the exhaust gases and where the standard heat recovery steam generators and the redundant heat recovery steam generator are all connected in parallel with each other.

Abstract: A cascading reactor system configured for recovering kerogen oil from rubblized oil shale by cycling each reactor through at least a preheating phase, a peak heating phase, a cooling phase, and a recharging phase by the differential and sequential direction of fluid through each reactor and, wherein the system is modularly scalable.

Abstract: The present technology is generally directed to non-perpendicular connections between coke oven uptakes and a hot common tunnel, and associated systems and methods. In some embodiments, a coking system includes a coke oven and an uptake duct in fluid communication with the coke oven. The uptake duct has an uptake flow vector of exhaust gas from the coke oven. The system also includes a common tunnel in fluid communication with the uptake duct. The common tunnel has a common flow vector and can be configured to transfer the exhaust gas to a venting system. The uptake flow vector and common flow vector can meet at a non-perpendicular interface to improve mixing between the flow vectors and reduce draft loss in the common tunnel.

Abstract: A coking plant first and second longitudinally extending rows of oven chambers all of generally the same width and generally the same longitudinal spacing and together defining a corridor into which the chambers all open. The first and second rows are longitudinally offset from each other by a predetermined distance that is greater than the oven-chamber width A device for servicing the oven chambers and movable longitudinally in the corridor between the two rows of oven chambers has first and second service machines transversely facing the respective first and second rows and operable to service the chambers thereof. A coupling of variable longitudinal length between the first and second machines operable can vary the longitudinal spacing between the two machines.

Abstract: Described is a method for the coking of coal, in particular coal with a high or alternating volatility, in coking plants comprising coking chambers, according to the non-recovery method or the heat-recovery method. Also described is device, which can be used to carry out said method simply, as the overheating of the coking furnace is prevented by the injection of water vapor. If a battery of coking furnaces is used, the disclosed method can be carried out irrespective of the number of said furnaces.

Abstract: A method for treating saturated activated coke comprises the following steps: A) The saturated activated coke is subjected to a dehydration treatment so that the water content in the activated coke is ?25%; B) The product obtained from step A is dried at a starting temperature of 120° C.-150° C.; C) The product obtained from step B is subjected to dry distillation and the condition of the dry distillation is that: by heating to a final temperature for the drying of 500° C.-600° C. at a speed of 4° C.-10° C./min and maintaining for 10-60 minutes, the organics adsorbed on the surface and in the pores of the activated coke is cracked, volatilized and carbonized; D) The product obtained from step C is activated and the activation condition is that: after heating to 800° C.-950° C. at 2° C.-8° C./min, a stream is supplied, wherein the weight ratio of the activated coke to the stream is 1:0.5-5 and the activation time is 0.5-2 h. The activated coke after several times of treatment can be used as the fuel.

Abstract: When a heavy fuel oil with a sulfur content of 1 percent by mass or lower is produced from a feedstock consisting of a heavy hydrocarbon oil derived from a heavy crude oil having an API degree of 30 or less and containing sulfur and metal components in amounts larger than those of ordinary crude oil, the conventional processes requires higher reaction temperature and was accompanied with a remarkably enhanced deactivation rate of the catalyst which results in a remarkable shortened lifetime thereof. Therefore, it is regarded as substantially impossible to treat the feedstock.

Abstract: A method and a device for the hot-repairing of the heating flues of a coke-oven battery according to which the completed sections of a heating flue still under construction are heated by means of a heated gas. The heated gas comprises the air usually provided for combustion in the heating flues during coking operations. The air is guided through the flow paths provided for in the coke-oven battery for combustion air and waste gases as well as through the regenerator, heated as it passes through the flow paths and then guided through the heating flues to be repaired. The completed section of the heating flue is separated from the non-completed portion by an air-reversion device that also directs the heated air.

Abstract: The invention provides a method and apparatus for decreasing gas flow rates in a sole flue gas system for a coke oven during at least an initial coking operation after charging a coking oven with coal. The method includes providing a duct system between a first coke oven having a first coking chamber and a second coke oven having a second coking chamber to direct at least a portion of gas from a gas space in first coking chamber to the second coke oven thereby reducing a gas flow rate in the first sole flue gas system of the first coke oven. Reduction in sole flue gas flow rates has a beneficial effect on product throughput, the life of the coke oven and environmental control of volatile emissions from coke ovens.

Abstract: The pressure in the coking chamber of a coke oven is held at about atmospheric pressure, and the temperatures at the opposite longitudinal ends of the combustion chamber are independently controlled. Fuel gas is supplied to hold the temperature at the opposite longitudinal ends to be at least about 1000.degree. C. separately from a main burner for the combustion chamber, and the pressure in the coking chamber during the first part of coking is kept in a range from 5 mmH.sub.2 O below atmospheric to 10 mmH.sub.2 O above atmospheric pressure. This allows efficient coke production even with low moisture content coking coal, and coal crumbling near the oven doors is not a problem. The process is typically carried out in a coke oven having a pressure control system for each coking chamber including plural piping devices for supplying a pressure fluid and switching valves for selectively applying the pressure fluid to the nozzle in the rising pipe through any selected one of the piping systems.

Abstract: A system for transporting and burning under negative pressure in a boiler a raw coke oven gas to produce steam energy. The system has the usual battery of coke ovens and corresponding ascension pipes connected to a collector main. Flushing liquor is sprayed into the hot coke oven gases to effect cooling in the collector main. A transport main delivers the cooled raw coke oven gases and flushing liquor to a burner of a steam producing boiler where the transport main includes a downcomer for separating the raw coke oven gas from the flushing liquor. The coke oven gas is burned in the boiler where a suction fan is provided at the exhaust of the boiler to develop a negative pressure in the system where the boiler has reinforced walls to withstand the negative pressure. A change in negative pressure in the system is detected and monitored by a controller system which varies draw of the suction fan in response to a detected change in negative pressure in the system.

Abstract: A method for operating a battery of coke ovens capable of accomplishing an increase in production and a decrease in the quantity of heat required for carbonization. The battery of cove ovens include a plurality of carbonization chambers to which a series of working numbers indicating the order of unit oven workings are assigned. An operation step is repeatedly practiced which includes a working step of carrying out the unit oven workings in the order of working numbers with respect to the carbonization chambers without providing a working interrupting time between the unit oven workings and an interruption step of interrupting the unit oven working until the the carbonization chamber of the coke oven which has been first subject to the unit oven working reaches a time at which discharge from the carbonization chamber is made possible.

Abstract: A method of controlling operation of a nonrecovery coke oven battery including a plurality of elongated coke ovens constructed in side-by-side relation with each oven having a separate system of sole flues beneath each end connected to the crown of the oven by measuring the temperature in the oven and regulating the draft to the oven in response to the measured oven temperature and by measuring the temperature in the sole flue systems beneath each oven and adjusting the draft to one of the sole flue systems only in response to differences in temperature in the two sole flue systems.

Abstract: A rotary, continuous pyrolytic conversion system converts solid hydrocarbons into gases, liquid hydrocarbons and char by pyrolyzing feed stocks including: plastic waste, tires and plastic from automobile shredding operations; containers and trays of styrofoam and other plastic materials such as used in "fast food" restaurants; rubber; leather; tires; garbage; sewage sludge; coal; oil shale; broken asphalt and the like. These materials are preferably shredded and kinds thereof having different melting points are mixed to facilitate movement of the feed stock through the converter without clogging. Preferably, the materials are baled and injected into the converter where they are severed as they are injected. The materials are fed by gravity from the input end of a converter drum to the discharge end thereof; the input end being elevated above the discharge end.

Abstract: A sole flue nonrecovery coking oven battery includes a plurality of elongated coking ovens constructed in side-by-side relation with common sidewalls downcomers connecting the ovens through the sidewalls to the sole flues, uptakes connecting the sole flues through the sidewalls to an elongated tunnel extending transversely of the battery and a single stack connected to the elongated tunnel applying a draft to all ovens in the battery through the downcomers, sole flues and uptakes, and an improved draft control system includes an adjustable draft regulating valve for controlling the flow of gas from the uptakes beneath each oven to the common tunnel. An adjustable damper type stack draft valve is also provided for opening and closing the stack to vary the draft applied to the stack to the battery.

Abstract: An apparatus and method for extracting hydrocarbons from tar sands. Stationary heater plates have a central opening therethrough through which a horizontal axle extends. Rotors having a central hub and a number of arms are splined on the axle, one closely sandwiched between every two heater plates. A ring is provided between the heater plates closely outward of the rotor arms. Sand retaining pockets are defined between adjacent arms of each rotor, the rotor hub, the ring and adjacent heater plates. Sand is retained in the sand retaining pockets for about one revolution about the axis between feed and removal positions. While retained in the pockets, the sand is heated and hydrocarbons driven off are collected.

Abstract: Coke is produced from coal by coking the coal, and optionally by drying and/or preheating the coal prior to coking, and further optionally by dry cooling the coke subsequent to coking. At least the coking step is achieved in a pressure tight container which may be a transportable or tippable container. The coking step is performed in the container by conducting a gas through the container in direct or indirect heat exchange relationship with the coal and forming coke. The coking step includes a phase of lump coke formation achieved by heating the coal in a temperature range of between approximately 250.degree. and 600.degree. C. by indirect heat exchange only.

Abstract: Process and apparatus for recovering volatile distillates from coal, and other solid carbonaceous fuel sources, by heating the top surface of a bilayer of coal formed of an upper layer of recycled coal and a lower layer of green coal, maintaining the lower level of green coal at a temperature cool enough to condense constituents distilled from the upper layer of recycle coal, and recycling the once passed green coal as recycle coal is disclosed.

Abstract: An improved method and apparatus for making coke wherein the coal is heated by the walls of a multi-cell chamber means and wherein said walls are heated by electric induction in the absence of air; the raw gases from the coal are directed to a by-product plant. The coal is introduced into said chamber means and the coke is discharged from said chamber means in such a way as to provide positive displacement of both the coal and the coke to overcome the sticking and bridging properties of the coal and the coke within said chamber means. Also improved provisions are included for insuring the sealing of said chamber means while operating said chamber means under a positive pressure in order to increase the efficiency of the conversion of coal to coke without causing pollution. The coal, after being coked, is quenched to a temperature below its ignition point before being exposed to the atmosphere to prevent it from burning in order not to cause pollution nor lose yield.

Abstract: A plurality of sole flue-heated, non-recovery coke ovens constructed in side-by-side relation in a battery have their chimney uptake outlets connected to a common combustion tunnel extending longitudinally of and above the battery and connected to stacks at spaced intervals along its length. Each oven has a bypass flue directly connecting the top of its coking chamber to the combustion tunnel, and a normally closed valve in each bypass is operable to selectively connect the coking chamber to the tunnel to permit charging gases to be drawn from the chambers to be burned in the tunnel and stack. The bypass valve is closed during coking so that the partially burned gases from the crown of the coking chambers are led through downcomers in the oven walls to the sole flues where a controlled amount of combustion air can be admitted to promote the continued burning process and provide maximum heat in the sole flues.

Abstract: A horizontal coke oven battery construction in which a pusher is mounted to extend into the batteries from one side and push coke out of the batteries on the opposite side, comprises a plurality of coke oven batteries disposed in a row. A first waste gas flue extends along the pusher side of the batteries and a second waste gas flue extends along the coke side. A stack flue at one end of the batteries is connected to the first and second waste gas flues. The construction includes means for directing the heating gases into each oven battery during operation so that, in respect to the pusher and coke size, approximately one-half of the batteries is heated by upward burning and the other half is heated by downward burning. For example, all odd numbered batteries may be heated in the same direction and all even numbered batteries heated in the same direction.

Abstract: A jumper pipe forms a passageway between the free spaces above coal charges in adjacent coking chambers for the natural flow of relatively cooler coke oven gas from the free space above the coal charge in the most recently charged one of the coking chambers into the free space above the coal charge in the other of the coking chambers to reduce the relatively higher temperature therein. An inert atmosphere is maintained along at least part of the passageway to prevent the flow of coke oven gas essentially during decarburization and the pushing of coke from either of the two adjacent coking chambers. Valve members at opposite end portions of the jumper pipe are moved to at least partially-closed positions to facilitate the maintenance of an inert atmosphere therein. A supply or steam or gaseous nitrogen is used to maintain the inert atmosphere in the jumper pipe. The inert gas prevents the entrance of coke oven gas into a coking chamber while undergoing decarburization.

Abstract: Adjacent alternating rows of relatively coarse and fine coal are deposited onto a horizontal moving grate running through a coking furnace.

Abstract: Apparatus for conducting the flash pyrolysis of a primary material, particularly coal, and employing a secondary material, particularly hot char, as a heat source, comprising a rectangular slot for injection of a stream of particulate coal, which communicates with a substantially rectangular reactor or pyrolysis chamber. Wells are positioned on opposite sides of the pyrolysis chamber and in communication therewith, for introduction of fluidized secondary material, particularly hot char, into the pyrolysis chamber for admixture therein with and for heating the stream of primary material, such as coal. The pyrolysis chamber has a transition chamber, and a cylindrical separator chamber communicates with the transition chamber for receiving pyrolysis products. The separator chamber is provided with a tangential inlet, a solids outlet conduit positioned about 90.degree. around the circumference of the separator chamber from the tangential inlet, and a perforate gas receiver.

Abstract: An improved dust collecting system for a coke oven employs a bag filter dust collector as a common dust collector for both the coke discharge operation and the coal charging operation. First, the dust spouted out in the coke discharge operation and then successively and alternatingly, the dust spouted out in the coal charging operation and in the coke discharge operation are collected, whereby fine coal particles deposited out in the coal charging step are deposited on the layer of the fine coke particles firstly deposited out in the coke discharging operation. In addition, a combustion chamber is provided for burning the gases and dusts spouted off in the coal charging operation and a pre-dust wet-type collector is utilized therein for preliminary filtering before the same is fed to the common bag filter dust collector.

Abstract: After replacement of the walls of one chamber of a coking battery this one chamber is heated up by withdrawing relatively hot air from another still-hot chamber of the coking battery and injecting it into the cold chamber. This is done by means of a conduit extending between the two chambers and provided with an internal nozzle that conducts the hot gas from the hot chamber to the cool chamber by jet-pump action. This hot gas is mixed with relatively cool air so as slowly to heat the cool chamber up.

Abstract: A method of improving the mechanical resistance of coke comprises forming a liquor of fine grained coal and oil with the oil being of from 5% to 30% of the total weight, forming coal pellets of the liquor at an increased temperature of from approximately 80.degree. to 100.degree. C, and heating the pellets to transform them into coke in a known coking process. Prior to being carbonized, the pellets are advantageously coated with a separating layer of a substance preventing agglomeration, such as hematite ore, lime, fine coke, etc.

Abstract: A coke oven battery includes a plurality of coke ovens heated during certain time intervals and the heat supply being reduced subsequent to these time intervals. First valve means controls the flow of combustion air for the ovens and second valve means controls the flow of waste gases recovered from the ovens and recycled back to the ovens. A first primary activating means activates the first and second valve means. Third valve means controls the flow of decarbonizing air for the ovens and a second primary activating means activates the third valve means. Fourth valve means controls the pressure in the ovens and first auxiliary activating means activates the fourth valve means. Fifth valve means controls the flow of fuel for the ovens and second auxiliary activating means activates the fifth valve means. The coke ovens may be arranged in groups so that the coking conditions at any time are the same for all ovens of a given group.