Abstract: A method produces at least one defined connecting layer between two components, wherein the first component is produced from a first metallic material and the second component is produced from a second metallic material and the first and/or second component has a coating of a third metallic material, the melting temperature of which is lower than the melting temperature of the first and second materials. In this case, the coating of at least one of the components is heated locally to a connecting temperature, which lies above the melting temperature of the third material and lies below the melting temperature of the first material and below the melting temperature of the second material, and is cooled down in order to form a defined connecting layer when the coating solidifies.

Abstract: A robotic welding system comprises a supporting arm for attaching to a repositionable support structure, the supporting arm comprising a first mounting portion connectable to the repositionable support structure, and a second mounting portion rotatably coupled to the first mounting portion. A yaw rotary actuator rotates the second mounting portion about a yaw axis. A welding arm comprises a third mounting portion rotatably coupled to the second mounting portion of the supporting arm. A pitch rotary actuator rotates the third mounting portion about a pitch axis generally perpendicular to the yaw axis. A roll rotary actuator rotates a torch holder shaft about a roll axis generally perpendicular to the pitch axis. The shaft has a torch mounting portion for mounting a welding torch at an end thereof. A controller is operably coupled to the actuators to cause the welding torch to execute a welding pattern.

Abstract: The present invention relates generally to laser welding in the manufacture of sheet metal components, such as for example automobile components. More particularly, the present invention relates to a process and a system for forming a localized anti-corrosion surface layer along a laser welded joint (weld bead), subsequent to the laser welding together of sheet metal plates having an anti-corrosion surface layer pre-coat.

Abstract: A method for shaping a part using a magnetic pulse is provided. A thin conductive layer is positioned on the part. The part is positioned between a coil and a matrix, the conductive layer being arranged between the coil and the part. An induced current, generated by the coil, is configured: to vaporize the conductive layer generating a pressure wave in the direction of the part. Additionally, the induced current is configured to accelerate the part in the direction of the matrix in association with a magnetic field generated by the coil, pressing the part against the matrix, thereby shaping the part. Further, a method for welding a part using a magnetic pulse is provided.

Abstract: A system for, and method making and repairing a fiber-reinforced component including bonding a first thermoplastic matrix possessing reinforcing fibers distributed therein to a second composite member possessing a thermoplastic matrix with reinforcing fibers distributed therein; and metals and more particularly a method and apparatuses for joining fiber reinforced thermoplastics utilizing a combination of heat, force and rotational force.

Abstract: A sealing body for sealing an upper opening of a battery can having a tube shape with a closed bottom includes an electrode terminal, a sealing plate, and gaskets. The electrode terminal includes a flat plate-shaped stepped portion in an area of a lower surface of a flat plate-shaped terminal portion. The electrode terminal has an inserting portion extending downward in a columnar shape on a lower surface of the stepped portion, and a protrusion in a non-circular planar shape that goes around the inserting portion. The sealing plate has an opening, and has an upper surface and a lower surface on which a non-circular sealing-plate recessed portion and a sealing-plate protruding portion are formed. The gaskets have a shaft portion inserted through the opening of the sealing plate, and a protruding portion that engages the sealing-plate recessed portion and a recessed portion that engages the sealing-plate protruding portion.

Abstract: An electronic component mounting device, includes a stage in which a plurality of stage portions are defined, a first heater provided in the plurality of stage portions respectively, and the first heater which can be controlled independently, a mounting head arranged over the stage, and a second heater provided in the mounting head.

Abstract: A method is provided for producing a bonded joint between fiber-reinforced thermoplastic parts to be joined, in which fiber-containing plastic material is mixed into the joining zone while friction stir welding the parts to be joined in the form of a butt joint. A device for carrying out such a method for a joined component is also provided.

Abstract: A material processing system includes a power supply and a wire feeder to feed a wire electrode for a material processing operation. The enthalpy and/or temperature of a region of the tip of the electrode is maintained substantially constant via closed loop control. The control may be based upon regulation of current applied to the electrode. The control of the current may be based upon an electrode extension error. Wire feed speed may also be controlled to assist in maintaining a substantially constant enthalpy and/or temperature near the electrode tip.

Abstract: A method of forming a downhole tool comprises contacting at least one downhole structure comprising at least one metal material with a molten electrolyte comprising anhydrous sodium tetraborate. Electrical current is applied to at least a portion of the at least one downhole structure to form at least one borided downhole structure comprising at least one metal boride material. Other methods of forming a downhole tool, and a downhole tool are also described.

Abstract: A method of making a MEMS gyroscope is disclosed herein, wherein the MEMS gyroscope comprised a magnetic sensing mechanism on a magnetic sensor wafer and a magnetic source on a MEMS wafer that further comprises a proof-mass.

Abstract: A heater tube is provided for use in a method of producing a diamond or cubic boron nitride (CBN) tipped cutting tool by sintering a mass of crystalline particles to a metal carbide. The heater tube has a cylindrical shape and is comprised of a plurality of windings of an expanded graphite foil which are compressed together. In the method, a heater tube assembly is formed which comprises the metal carbide substrate positioned within the heater tube and a mass of diamond or CBN particles positioned within the heater tube adjacent the substrate. The method includes simultaneously applying sufficient levels of pressure to the heater tube assembly and sufficient levels of electrical current to the heater tube assembly for a sufficient amount of time to cause sintering of the crystalline particles and bonding to the substrate to form a diamond or CBN tipped cutting tool.

Abstract: Methods are provided for joining two panels by welding together a seam formed at a flange of each panel using a welding tractor adapted to travel along the seam to be welded. A welding tractor adapted for use in the methods is also provided, as is a welded panel product fabricated using the methods provided.

Abstract: An electrically induced fusing system includes a module having walls and a base to define a module body. The module body includes first and second conductive layers stacked next to one another. An electrically resistive layer is interposed between the first and second conductive layers, and is configured to emit heat in response to receiving electrical current from a power supply. At least one electrically conductive terminal is in electrical communication with the resistive layer and an output of the power supply to form an electrical path that delivers the current to the resistive layer. The system further includes a separable component configured to attach to the first conductive layer. At least one fusing element is interposed between the separable component and the first conductive layer, and is configured to melt in response to the heat emitted by the resistive layer.

Abstract: A device includes a tube extending in a longitudinal direction and a hollow channel arranged in the tube. An end part of the tube is formed such that first electromagnetic radiation paths extending in the tube and outside of the hollow channel in the longitudinal direction are focused in a first focus.

Abstract: The invention described herein generally pertains to a system and method for detecting a moisture with a flux used in a welding process. A sensor is employed with a flux source that supplies a welding operation or process in which the sensor detects a moisture level with a flux within the flux source. A monitor component is configured to receive or aggregate data from the sensor, wherein the data relates to the moisture level associated with a flux supply or a portion of flux.

Abstract: The invention described herein generally pertains to a system and method for a voltage sense lead being disposed on or within a welder gun in a hot wire application (e.g., hot wire laser, hot wire hybrid, and the like) to monitor voltage across the electrode. In this manner, resistive heating can be regulated to ensure that the wire and weld pool (e.g., puddle) temperature are within a desired range. The voltage sense lead can be incorporated into a welder gun or onto a welder gun in order to mitigate inaccuracies and voltage drops resultant of a cable connecting the welder gun to the wire feeder of a hot wire system.

Abstract: This invention introduces the welding technology of an electrical connector and its welding device. The welding device comprises of a base frame, IR lamp that can emit infrared rays, and convex lens used to collect infrared rays. The lamp and lens are set in the base frame, with the convex lens in front, which collects all infrared rays from the lamp and irradiates them to the solder paste, allowing for fast heating. The melted solder paste forms defect-free welding spots with sound electrics performance and low energy consumption, thus saving energy. This invention of welding device is used for the welding when electrical connector is assembled, solder paste is put and the connector is fixed in the conveying belt. The electrical connector goes through the heating zone in welding device, which enables the automatic welding of each cored wire in the electrical connector and wire connecting terminal. The welding is fast and the production can be continuous free of any tack welding.

Abstract: The invention relates generally to welding and, more specifically, to welding wires for arc welding, such as Gas Metal Arc Welding (GMAW) or Flux Core Arc Welding (FCAW). In one embodiment, a tubular welding wire includes a sheath and a core, and the core includes an organic stabilizer component.

Abstract: Methods and systems for feeding a rod of filler wire to a welding operation are provided. For instance, a handheld filler wire advancement device is provided. The device includes a casing having an opening extending axially through the casing for receiving a rod of filler wire. The device also includes a drive assembly disposed within the casing and adapted to contact the rod of filler wire to advance and retract the rod of filler wire within the opening of the casing. Further, the device includes a motor disposed within the casing and coupled to the drive assembly to provide the drive assembly with power for movement of the rod of filler wire.

Abstract: An electrical soldering iron includes a handle, a heating pole installed in the handle, an operation member slidably received in the handle, a first iron head, and a second iron head. The operation apparatus includes an operation member slidably received in the handle, a first abutting member, and a second abutting member. First ends of the first and second abutting members are connected to the operation member. The first ends of the first and second iron heads are rotatably connected to second ends of the first and second abutting member, respectively. The intersections of the first and second iron heads are pivotably mounted to the heating pole. The operation member is operated to allow the second ends of the first and second iron heads opposite to the operation member to move toward or away from each other as in a scissor linkage arrangement.

Abstract: A component of an implantable medical device may include a first member, a second member, and a composite seam weld formed between the first member and the second member. In some examples, the composite seam weld includes a continuous wave (CW)-welded portion formed using CW welding and a pulse-welded portion formed using pulsed welding. A first end of the pulse-welded portion may partially overlap a first end of the CW-welded portion and may be offset from the first end of the CW-welded portion in a direction substantially perpendicular to a longitudinal orientation of the first end of the CW-welded portion. Techniques for forming composite seam welds are also described.

Abstract: A new method of process control for fusion welding maintains a controlled weld pool size or volume, for example in some applications a substantially constant weld pool size or volume. The invention comprises a method of linking machine and process variables to the weld pool size or volume in real time, thereby enabling constant weld pool volume control. The invention further comprises a method of using thermal inverse models to rapidly process real-time data and enable models-based control of welding processes so as to implement constant weld pool volume control.

Abstract: Provided are a system and a method for monitoring welding operations. The system includes a welding machine, a current sensor sensing an operation time of the welding machine and a welding current, a welding information database storing information of the operation time of the welding machine and the welding current for each welding operator and storing information of a consumed charge amount of the welding machine, which is preset for each welding operation process, a data analyzer checking a charge amount consumed for the operation time by using the sensed operation time of the welding machine and the welding current and determining whether the welding operator achieves a task goal of a corresponding process by comparing the checked consumed charge amount with the preset consumed charge amount for a process performed by the welding machine, and a display unit outputting a result of the determining, performed by the data analyzer, whether the welding operator achieves a task goal of a corresponding process.

Abstract: According to one embodiment, a soldering method includes preparing a lower substrate supporting a plurality of first connection terminals, and an upper substrate with a plurality of second connection terminals; opposing the plurality of first connection terminals and the plurality of second connection terminals respectively across a solder material; partitioning a placement region disposed with the plurality of second connection terminals in the upper substrate into rectangular regions, each of the rectangular regions being larger than area occupied by each of the plurality of second connection terminals; irradiating each of the rectangular regions sequentially with light from a side of the upper substrate to melt the solder material by increasing temperature of the lower substrate, and the light capable of being transmitted through the upper substrate; bonding the plurality of first connection terminals and the plurality of second connection terminals respectively with the solder material.

Abstract: A method of fabricating one or more vapor cells comprises forming one or more vapor cell dies in a first wafer having a first diameter, and anodically bonding a second wafer to a first side of the first wafer over the vapor cell dies, the second wafer having a second diameter. A third wafer is positioned over the vapor cell dies on a second side of the first wafer opposite from the second wafer, with the third wafer having a third diameter. A sacrificial wafer is placed over the third wafer, with the sacrificial wafer having a diameter that is larger than the first, second and third diameters. A metallized bond plate is located over the sacrificial wafer. The third wafer is anodically bonded to the second side of the first wafer when a voltage is applied to the metallized bond plate while the sacrificial wafer is in place.

Abstract: A resistance welding structure and a resistance welding method may form a highly reliable welded part by applying a proper pressurizing force and a proper heat value to a joining portion. Also provided are a member to be welded which is suitable for carrying out these resistance welding structure and resistance welding method, and a method of manufacturing the member to be welded. A member to be welded is formed with a recessed portion on one surface of a raw material formed of a metal plate, and a projection is formed on a back surface of the recessed portion. Assuming a plate thickness of the raw material in the inside of the recessed portion and around the periphery of the projection as D2, and a plate thickness of the raw material outside the recessed portion 2 as D3, the plate thicknesses of the respective portions have the relationship of D2<D3.

Abstract: Various embodiments of welding systems that enable determination of suitable weld settings for a weld part are provided. In one embodiment, a welding system includes a weld part having at least one weld joint to be welded. The welding system also includes a visual acquisition system including an imaging device and being adapted to acquire a visual representation of the weld part and to convert the visual representation into a digital signal representative of the weld part features. The welding system further includes a part recognition system having processing circuitry and memory. The processing circuitry is adapted to receive the digital signal and to compare the digital signal to a database stored in the memory to identify the weld part, weld settings appropriate for welding the weld part, or both.

Abstract: There is provided in a preferred embodiment a method and system for attaching a cross member to a tube. The tube has two holes drilled into it at opposite surfaces. The upper body of the cross member is inserted into one hole, through the tube and into the opposite hole. At the opposite hole, the cross member is welded or otherwise affixed to the tube. The lower body of the cross member is designed and adapted to be selectively attached to the upper body.

Abstract: Disclosed are a welded structure and a welding method which make it possible to improve welding strength and welding quality. A welded structure in which a first member and a second member are joined by means of welding, wherein the first member comprises a second-member joining part which is joined to the second member, and the second member comprises a first-member joining part which is joined to the first member. If the direction in which the first member and the second member are arranged is the first direction, and the direction intersecting the first direction is the second direction, welded parts are provided at least at both ends in the second direction of the joining surface where the first member and the second member are joined.

Abstract: A spark plug comprises a shell having a substantially cylindrical threaded portion for threadable engagement in a cylinder head of an internal combustion engine, an insulator disposed coaxially in the shell, a center electrode disposed coaxially in the insulator, a side ground electrode having a first end coupled to the shell and a second end facing an end of the center electrode to define a spark discharge gap therebetween, and an electrode tip portion secured to either the side ground electrode or the center electrode proximate the spark discharge gap. The tip portion is formed from an alloy comprising from about 60 to about 70 percent by weight iridium, from about 30 to about 35 percent by weight rhodium, from 0 to about 10 percent by weight nickel, from about 3500 to about 4500 parts per million tantalum, and from about 100 to about 200 parts per million zirconium.

Abstract: A bonding apparatus of metal plates includes an upper mold having a first guide pathway formed vertically inside thereof; a middle mold having a second guide pathway formed vertically inside thereof, where the middle mold is disposed under the upper mold; a lower mold having a metal removing pathway formed vertically inside thereof, where the lower mold is disposed under the middle mold; a heating unit for heating the metal plates and a metal tape; a punch for applying a bonding load to the metal plates; a clamping unit that applies a clamping load for clamping the metal plates to the upper mold; and a bonding unit that applies the bonding load to the punch for bonding the metal plates.

Abstract: A method for holding together an electrically non-conductive stack of objects, such as a stack of magazines or foil strips includes forming the stack of objects; and applying to one side of the stack a static polarity with a planar, semi-conductive electrode.

Abstract: The present invention describes the connecting of a corrodible material with a non-corrodible material by electron beam welding so that the corrodible material is not affected by non-corrodible material during the welding process. Employing an electron beam welding process not only minimizes unintended alloying of the corrodible element but also minimizes the width of the weld heat affected and fusion zones. This fabrication method is necessary to ensure that the corrodible element faithfully replicates the wastage of the subject metal.

Abstract: A microelectromechanical device package with integral a heater and a method for packaging the microelectromechanical device are disclosed in this invention. The microelectromechanical device package comprises a first package substrate and second substrate, between which a microelectromechanical device, such as a micromirror array device is located. In order to bonding the first and second package substrates so as to package the microelectromechanical device inside, a sealing medium layer is deposited, and heated by the heater so as to bond the first and second package substrates together.

Abstract: A butt-welding and electro-fusion joining machine comprises a smoothing board, a heating board, fixed rings, a movable ring, throat pipe moulds, a manual switch, cross beams, and uprights, wherein the fixed rings and movable ring are set in turn on the cross beams of the uprights; the throat pipe moulds are set inside the fixed ring and the movable ring; the heating board is set at one end of the uprights; at one side of the heating board is fixed rings, and the other side is the smoothing board; the manual switch is set on the cross beams; the length of the cross beams is sufficient for placing pipes and fittings; the movable ring is set between the fixed rings and moves back and forth along the cross beams according to the length of the pipes and fittings joined by electro fusion.

Abstract: Provided are high manganese containing ferrous based components and their use in oil, gas and/or petrochemical applications. In one form, the components include 5 to 40 wt % manganese, 0.01 to 3.0 wt % carbon and the balance iron. The components may optionally include one or more alloying elements chosen from chromium, nickel, cobalt, molybdenum, niobium, copper, titanium, vanadium, nitrogen, boron and combinations thereof.

Abstract: Metal stud manufacturing apparatus includes a plurality of metal shaping rollers positioned to shape and cut longitudinally a continuous metal strip into two spaced apart metal panels each having a turned longitudinal edge. A pair of opposed wire shaping elements are positioned to form a continuous wire into a continuous zig-zag pattern of wire. An assembly component receives the metal panels and the zig-zag pattern of wire and positions the wire between the panels and in contact with the turned edge of each of the panels to form a continuous beam assembly. A welding component receives the beam assembly and spot welds the wire to the turned edge of each panel to form a continuous fixed beam. A cutting component is reciprocally mounted to receive the continuous fixed beam and to hold and shear the beam at a selected area to form a plurality of separate metal beams of a desired length.

Abstract: A vacuum process chamber component comprising two separate pieces with an o-ring between the pieces and solder bonded together is described. The component may be an electrostatic chuck comprising a ceramic electrostatic puck and a metal baseplate with at least one o-ring therebetween and joined by a solder bond is described. Methods of making and using vacuum process chamber component are also described.

Abstract: Peeling resistance of a noble metal chip is improved by reducing a difference in the thermal stress generated between the noble metal chip and a ground electrode. A spark plug 1 includes an insulator 2, a center electrode 5, a metal shell 3, and a ground electrode 27, wherein a spark discharge gap 33 is formed between the center electrode 5 and the noble metal chip 41 bonded to the ground electrode 27. The ground electrode 27 is provided with a concave hole portion 43, and 70% or more of the noble metal chip 41 is bonded to the hole portion 43 of the ground electrode 27 through a fusion portion 35 formed by fusing the noble metal chip and the ground electrode 27 to each other by emitting a laser beam or the like from the side surface of the noble metal chip. A gap 45 is formed between the noble metal chip 41 and at least a part of an inner wall surface 43 S of the hole portion 43 so as to be more than 0 mm and equal to or less than 1.

Abstract: A process for joining a stainless steel part and a alumina ceramic part, comprising steps of: providing a metal part made of stainless steel, a ceramic part made of alumina ceramic, and a nickel foil; bring the metal part, ceramic part, and nickel foil into contact, with the nickel foil inserted between the metal part and ceramic part; applying a joining pressure of about 20˜60 MPa to the parts to be joined; and simultaneously applying a pulse electric current to the parts while the joining pressure is applied for heating up the parts to a joining temperature of about 950° C. to about 1150° C. at a rate of about 50˜300° C./min, maintaining the joining temperature for about 20˜40 minutes.

Abstract: The present invention concerns a method for forge welding of tubes, rods, bolts or other axial symmetrical profiles. According to the methods the profile ends are formed by plastic deformation and/or machine cutting processes, such that they obtain a reduced cross section/thickness, the profile ends are locally heated electromagnetically by induction and/or direct high frequency resistance heating and profile ends are then pressed together. The forming step comprises given one of the profile ends a double arched shape. Preferably the other profile end is given a convex shape.

Abstract: A manufacturing method of a circuit substrate includes the following steps. The peripheries of two metal layers are bonded to form a sealed area. Two insulating layers are formed on the two metal layers. Two including upper and bottom conductive layers are formed on the two insulating layers. Then, the two insulating layers and the two conductive layers are laminated so that the two metal layers bonded to each other are embedded between the two insulating layers. A part of the two insulating layers and a part of the two conductive layers are removed to form a plurality of blind holes exposing the two metal layers. A conductive material is formed in the blind holes and on the remained two conductive layers. The sealed area of the two metal layers is separated to form two separated circuit substrates.

Abstract: The invention relates to an apparatus for welding a joining region of a foil to a connecting part, particularly two foils to a tubular connecting part. Conventional apparatuses are associated with the risk of steep workpiece flanges causing uncontrolled weaknesses in the foil and the weld seam. According to the invention, an extension of the foil outside of the joining region is provided in a controlled manner such that the foil has spare length. In this connection, the invention further relates to the use of a foil, to a method for welding, to a system for producing bag, and to a bag.

Abstract: The invention relates to a method for the production of a ball joint, in which a cover is electrically welded to a housing, the cover or the housing having at least one spacer which keeps the cover at an excessively great distance from the housing before welding, and in which then the current flowing during welding is controlled or regulated in such a way that the at least one spacer melts by a predetermined amount so that the cover is mounted in a prestressed manner on the housing. The invention further relates to a ball joint with a housing, a link pin, a bearing box and a cover which braces the bearing box in the housing, the cover being provided with at least one spacer which is welded electrically to the housing so that its height has reduced to a predetermined extent.

Abstract: Disclosed herein are bonded structures and methods of forming the same. One embodiment of a bonded structure comprises first and second metallic layers and a bonding interface between the first and second metallic layers formed by diffusion and comprising a layer of at least one intermetallic compound. The intermetallic compound layer is formed in an area 52% or greater of an area of the bonding interface and has a thickness of 0.5 to 3.2 ?m.

Abstract: A sputtering target includes a copper indium gallium sputtering target material on a backing structure. The sputtering target material has a density of at least 100% or more as defined by the rule of mixtures applied to densities of component elements of the sputtering target material. The sputtering target material has an overall uniform composition.

Abstract: A closure assembly for an inflator comprises a housing and an outlet plate disposed within the housing. The outlet plate has an outlet opening configured to receive a burst disk. The outlet plate is joined to the housing by a deformation resistance weld. The deformation resistance weld is formed by contacting the outlet plate with a first electrode, contacting an exterior portion of the housing with a second electrode, and applying a voltage through the first and second electrodes to adhere a portion of the housing to a portion of the outlet plate.

Abstract: The invention discloses a metal seal with a seam, wherein the metal seal has at least one sealing regions which is delimited on two sides by a respective boundary in order to be in seal-forming contact with at least one corresponding sealing surface, wherein the seam is provided with at least one weld seam, which is characterized in that each weld seam extends only outside the boundaries of at least one sealing region, such that he metal seal at eh seam between the boundaries of at least one sealing region is unwelded over the entire thickness of the seam.

Abstract: Methods are provided for joining two panels by welding together a seam formed at a flange of each panel using a welding tractor adapted to travel along the seam to be welded. A welding tractor adapted for use in the methods is also provided, as is a welded panel product fabricated using the methods provided.