Induction Heating Patents (Class 264/486)
  • Patent number: 10473827
    Abstract: A method for preparing a die for molding of a Fresnel lens includes obtaining a first die block that defines at least one or more portions of a Fresnel lens. The one or more portions defined in the first die block correspond to a plurality of slope facets and a plurality of draft facets. The method also includes adding textures to one or more portions of the first die block that correspond to at least a portion of the plurality of draft facets. A method of making a Fresnel lens includes obtaining the first die block, obtaining a second die block, and coupling the first and the second die blocks. The method also includes providing a molding material into a space defined between the first and the second die blocks, curing the molding material, and removing the Fresnel lens from the first and/or the second die block.
    Type: Grant
    Filed: November 17, 2017
    Date of Patent: November 12, 2019
    Assignee: Facebook Technologies, LLC
    Inventors: Kurt Jenkins, Shizhe Shen
  • Publication number: 20150054203
    Abstract: This disclosure provides economical and effective methods and apparatus for repairing scratches and scuffs on refillable bottle surfaces that minimally contaminates the bottle during the refurbishing process. In one aspect, the method comprises the steps of: a) adding at least one fluid into the polymeric packaging material such as a bottle to form at least a partially filled packaging material; and b) applying at least one heat source to an exterior surface of the at least partially filled packaging material to form a repaired polymeric packaging material. Apparatus and recycling systems that incorporate this method are also disclosed.
    Type: Application
    Filed: August 22, 2014
    Publication date: February 26, 2015
    Applicant: THE COCA-COLA COMPANY
    Inventors: Ronald D. Moffitt, Yu Shi, Xiaoyan Huang
  • Patent number: 8926887
    Abstract: A molding device for the shaping of a material includes: a lower mold body, or die, made from an electrically conductive material and including a molding zone intended to be in contact with the material to be shaped; an upper mold body, or punch, made from an electrically conductive material, and including a molding zone intended to be in contact with the material to shaped; a removable intermediate part, or core, made of an electrically conductive material, and intended to be inserted between the die and the punch; induction elements for generating a magnetic field that surrounds the die, the punch and the intermediate part; these three components being electrically insulated in pairs, so that the opposite faces of the intermediate part and the die, and those of the intermediate part and the punch, delimit two air gaps in which the magnetic field flows which induces currents at the surface of the molding zones of the die and the punch, thus making it possible to localize the action of the inductors at the
    Type: Grant
    Filed: October 14, 2009
    Date of Patent: January 6, 2015
    Assignee: Roctool
    Inventors: Alexandre Guichard, Jose Feigenblum
  • Patent number: 8911659
    Abstract: A method and apparatus for manufacturing high-purity long silicon seed rods with controlled resistivity for Siemens and similar processes with using a film of silicon dioxide, wherein a film of silicon dioxide is formed on the seed rod in the course of a reaction between a silicon melt and oxygen. The rod is formed with a quartz die and cooled by direct immersion into a cooling fluid, such as de-ionized water and/or by cooling fluid vapor in the gas cooling zone.
    Type: Grant
    Filed: July 17, 2012
    Date of Patent: December 16, 2014
    Assignee: Creative Innovations, Inc.
    Inventor: Vitaliy A. Vaisberg
  • Patent number: 8900508
    Abstract: Disclosed are a method and an apparatus for fabricating solar-grade high purity polycrystalline silicon compacts. Silicon compacts are fabricating by loading polycrystalline silicon powders into a mold without addition of binders in a vacuum atmosphere, and pressurizing and heating the polycrystalline silicon powders. Heating method includes a high-frequency induction heating type, an Ohmic heating type, and a high current supply type.
    Type: Grant
    Filed: January 23, 2009
    Date of Patent: December 2, 2014
    Assignees: Korea Institute of Industrial Technology, KCC Corporation
    Inventors: Byoung Moon Moon, Je Sik Shin, Kyu Suk Choi
  • Patent number: 8875415
    Abstract: The present invention is to provide a drying method by which both cost reduction and superior physical properties can be attained in a step which comprises subjecting a water-containing gel-like crosslinked polymer obtained by polymerizing an aqueous monomer solution to fine granulation during or after the polymerization, and drying the resultant particulate water-containing gel-like crosslinked polymer with a through-circulation band dryer. The method has a feature in that the drying conditions over a period from a time of introducing the particulate water-containing gel-like crosslinked polymer into a drying zone of the through-circulation band dryer to a time of reaching a solid content concentration thereof to 80% by weight, satisfy that (1) a difference of temperature between a temperature of hot air blown to a particulate hydrogel layer and a temperature measured after the hot air passes through the particulate hydrogel layer is 20 to 70° C.
    Type: Grant
    Filed: March 7, 2011
    Date of Patent: November 4, 2014
    Assignee: Nippon Shokubai, Co., Ltd.
    Inventor: Yoshio Irie
  • Publication number: 20140268604
    Abstract: The present invention provides systems and methods for embedding a filament or filament mesh in a three-dimensional structure, structural component, or structural electronic, electromagnetic or electromechanical component/device by providing at least a first layer of a substrate material, and embedding at least a portion of a filament or filament mesh within the first layer of the substrate material such the portion of the filament or filament mesh is substantially flush with a top surface of the first layer and a substrate material in a flowable state is displaced by the portion of the filament and does not substantially protrude above the top surface of the first layer, allowing the continuation of an additive manufacturing process above the embedded filament or filament mesh.
    Type: Application
    Filed: March 14, 2013
    Publication date: September 18, 2014
    Applicant: BOARD OF REGENTS, THE UNIVERSITY OF TEXAS SYSTEM
    Inventors: Ryan B. Wicker, Francisco Medina, Eric MacDonald, Danny W. Muse, David Espalin
  • Patent number: 8741204
    Abstract: The invention relates to a device for hot embossing of a magnetic nanoparticle (N)-containing polymer layer and a method for hot embossing of a magnetic nanoparticle-containing polymer layer.
    Type: Grant
    Filed: August 19, 2010
    Date of Patent: June 3, 2014
    Assignee: EV Group E. Thallner GmbH
    Inventor: Michael Kast
  • Publication number: 20130277889
    Abstract: A method and apparatus for manufacturing high-purity long silicon seed rods with controlled resistivity for Siemens and similar processes with using a film of silicon dioxide, wherein a film of silicon dioxide is formed on the seed rod in the course of a reaction between a silicon melt and oxygen. The rod is formed with a quartz die and cooled by direct immersion into a cooling fluid, such as de-ionized water and/or by cooling fluid vapor in the gas cooling zone.
    Type: Application
    Filed: July 17, 2012
    Publication date: October 24, 2013
    Applicant: Creative Innovations, Inc.
    Inventor: Vitaliy A. Vaisberg
  • Patent number: 8545201
    Abstract: A system for forming a composite structure comprises an electromagnetic press including an upper die, a lower die and an electromagnet. The lower die may be mounted in spaced relation to the upper die for receiving a composite layup therebetween. The electromagnet is energizable such that the upper and lower dies apply a compressive force to the composite layup.
    Type: Grant
    Filed: August 16, 2012
    Date of Patent: October 1, 2013
    Assignee: The Boeing Company
    Inventors: Michael M. Vander Wel, Alexander M. Rubin
  • Patent number: 8343402
    Abstract: In one embodiment method to form a composite part from a metallic composite powder, comprises positioning a metallic composite powder preform in a mold cavity formed by a first susceptor and a second susceptor, heating the mold cavity to a first processing temperature, applying a pressure to the mold cavity, and applying a thermal oscillation cycle to the mold cavity, wherein the thermal oscillation cycle oscillates the temperature of the mold cavity between a first temperature in which the metallic composite powder is in a first phase and a second temperature in which the metallic composite powder is in a second phase, different from the first phase.
    Type: Grant
    Filed: November 24, 2009
    Date of Patent: January 1, 2013
    Assignee: The Boeing Company
    Inventors: Marc R. Matsen, Wesley B. Crow, Brad L. Kirkwood
  • Patent number: 8268226
    Abstract: A system for forming a composite structure comprises an electromagnetic press including an upper die, a lower die and an electromagnet. The lower die may be mounted in spaced relation to the upper die for receiving a composite layup therebetween. The electromagnet is energizable such that the upper and lower dies apply a compressive force to the composite layup.
    Type: Grant
    Filed: July 7, 2009
    Date of Patent: September 18, 2012
    Assignee: The Boeing Company
    Inventors: Michael M. Vander Wel, Alexander M. Rubin
  • Patent number: 8128857
    Abstract: A method of shortening cycle time required to compression mold shingle or tile is provided, wherein carrier plates are comprised of a surface material and a base, and receive a thermoplastic material, thereon. The roofing material is applied to the carrier plate and the carrier plate is subjected to induction heating, by which its surface material has its temperature raised, without substantially raising the temperature of the carrier plate base, such that the thermoplastic material applied thereto is kept heated in the compression mold. Cooling of the thermoplastic material is by heat transfer from the carrier plate surface material to the carrier plate base, and with both materials having good heat conduction capability. The carrier plate surface material has a high receptivity to being heated by induction heating relative the carrier plate base. The carrier plates are serially delivered through the process, to the compression mold.
    Type: Grant
    Filed: December 11, 2009
    Date of Patent: March 6, 2012
    Assignee: CertainTeed Corporation
    Inventors: Thomas Kevin MacKinnon, David Nelson, Nolan Loy Son, Trevor Reeve
  • Publication number: 20110309555
    Abstract: A method is proposed for the solidification of a non-metal melt (130) which is located in a crucible (120) arranged in the device (100), wherein the device (100) has a multiplicity of inductors (100) for the creation of magnetic fields. By feeding in a first set of phase-displaced alternating currents (I1a, I2b, I3c, I4d) having a first frequency (f1), a first travelling field (W1) is created in the melt (130). By feeding in at least one second set of phase-displaced alternating currents (I2a, I2b, I3c, I4d) having a second frequency (f2), a second travelling field (W2) is created in the melt (130) which is directed against the first travelling field (W1), wherein the inductors (100) are arranged on the crucible (120) in a vertically extending arrangement, so that the alternating fields created (W1, W2) pass through the melt (130) in vertical direction (Y) and have a flow force minimum on the crucible or vessel wall.
    Type: Application
    Filed: November 12, 2009
    Publication date: December 22, 2011
    Applicants: FORSCHUNGSVERBUND BERLIN E.V., SCHOTT SOLAR AG
    Inventors: Frank Bullesfeld, Uwe Sahr, Wolfram Miller, Peter Rudolph, Uwe Rehse, Natascha Dropka
  • Publication number: 20110233826
    Abstract: A molding device for the shaping of a material includes: a lower mold body, or die, made from an electrically conductive material and including a molding zone intended to be in contact with the material to be shaped; an upper mold body, or punch, made from an electrically conductive material, and including a molding zone intended to be in contact with the material to shaped; a removable intermediate part, or core, made of an electrically conductive material, and intended to be inserted between the die and the punch; induction elements for generating a magnetic field that surrounds the die, the punch and the intermediate part; these three components being electrically insulated in pairs, so that the opposite faces of the intermediate part and the die, and those of the intermediate part and the punch, delimit two air gaps in which the magnetic field flows which induces currents at the surface of the molding zones of the die and the punch, thus making it possible to localize the action of the inductors at the su
    Type: Application
    Filed: October 14, 2009
    Publication date: September 29, 2011
    Applicant: ROCTOOL
    Inventors: Alexandre Guichard, Jose Feigenblum
  • Patent number: 8021135
    Abstract: Various mold apparatuses and methods for forming a polymer with induction heat energy are provided. In one embodiment of the present invention, a mold apparatus for forming polymer includes a mold having a top mold portion and a top mold surface that is magnetic. The bottom mold portion of the mold includes an induction heating unit that is at least partially embedded in the bottom mold portion that provides induction heat energy to the mold. The mold apparatus is constructed and arranged to dissipate greater than about 50% of the induction heat energy in the top mold portion. The induction heating unit of the bottom portion of the mold provides rapid heating to the top mold surface to provide high surface quality polymer parts and a shorter molding cycle time while utilizing less energy.
    Type: Grant
    Filed: June 5, 2008
    Date of Patent: September 20, 2011
    Assignee: Sabic Innovative Plastics IP B.V.
    Inventors: Ramasamy Anbarasu, Ashwit Dias, Om Prakash, Daniel Sowle
  • Patent number: 8007709
    Abstract: A system for processing plastic feed material includes a machine having a barrel and a screw that rotates in a repetitive cycle in the barrel. An induction winding encircles and extends along an outer surface of the barrel. A control system includes a controller that determines a duty cycle referenced to a length of the machine cycle in response to an error between a desired barrel temperature and a current barrel temperature. The controller electrically connects the power supply to the induction winding at least once during each cycle for a period whose length corresponds to the duty cycle.
    Type: Grant
    Filed: August 20, 2008
    Date of Patent: August 30, 2011
    Assignee: Xaloy, Incorporated
    Inventors: Bruce F. Taylor, Robert Kadykowski
  • Publication number: 20110148007
    Abstract: A process for producing fibre preforms for composite material components makes it possible to directly produce complex geometries in a flexible and low-cost manner by applying a plurality of dry fibre rovings independently of one another even in spatially uneven contours. It is no longer necessary to use cut fabric strips since fibre preforms are produced straight from the dry fibre rovings. This obviates the need to carry out production, transport and order picking processes. It is not necessary to cut fibre strips to size, and therefore a saving may be made on material. In addition, it is possible to increase the mechanical characteristic values in the composite material because it is not necessary to sew fibre webs. The described process can also readily be scaled since the number of dry fibre rovings arranged next to one another make it possible to vary the area which can be covered.
    Type: Application
    Filed: October 13, 2010
    Publication date: June 23, 2011
    Inventors: Joachim Piepenbrock, Carsten Barlag, Pierre Zahlen
  • Patent number: 7910045
    Abstract: The invention relates to an arrangement for inductively heating an electrical conductor after the extrusion head in a process of manufacturing electrical cables (8) having insulation layer on the electrical conductor. The arrangement comprises a first distinctive part having induction means (5), and a second distinctive part having guide means (4) and provided in a splice box (3) for directing the magnetic field created with the induction means (5) to protect external parts from heating.
    Type: Grant
    Filed: June 2, 2005
    Date of Patent: March 22, 2011
    Assignee: Maillefer S.A.
    Inventor: Pekka Huotari
  • Patent number: 7887740
    Abstract: The present invention relates to a composite powder of polymer powder and porous glass beads, and to the use of this composite powder for shaping processes, and also to mouldings produced from this composite powder.
    Type: Grant
    Filed: April 18, 2008
    Date of Patent: February 15, 2011
    Assignee: Evonik Degussa GmbH
    Inventors: Ulrich Simon, Sylvia Monsheimer, Maik Grebe, Stefan Altkemper
  • Patent number: 7744805
    Abstract: A mold for forming, molding or welding thermoplastic tubing extends through the aperture of an apertured spool supporting an RF energized coil to inductively heat a center section of the mold. A source of air is channeled through a manifold to flow about the center section of the mold and through the space between the mold and the aperture in the spool to rapidly cool the mold. Thermal chokes on each side of the center section of the mold impede heat transfer and a heat sink connected to each thermal choke serves to dissipate any heat build up. The spool may be translated along the center section of the mold to a predetermined location commensurate with a predetermined heat profile. The mold includes a passageway extending therethrough for receiving the tubing; by appropriate dimensioning, the passageway will accommodate the use of a mandrel to support the tubing to be formed, molded or welded.
    Type: Grant
    Filed: April 14, 2008
    Date of Patent: June 29, 2010
    Assignee: Engineering & Research Associates, Inc.
    Inventors: Joseph G. Augustine, Tulsie P. Sumeer, Randy L. Prior
  • Publication number: 20080191392
    Abstract: A mold for forming, molding or welding thermoplastic tubing extends through the aperture of an apertured spool supporting an RF energized coil to inductively heat a center section of the mold. A source of air is channeled through a manifold to flow about the center section of the mold and through the space between the mold and the aperture in the spool to rapidly cool the mold. Thermal chokes on each side of the center section of the mold impede heat transfer and a heat sink connected to each thermal choke serves to dissipate any heat build up. The spool may be translated along the center section of the mold to a predetermined location commensurate with a predetermined heat profile. The mold includes a passageway extending therethrough for receiving the tubing; by appropriate dimensioning, the passageway will accommodate the use of a mandrel to support the tubing to be formed, molded or welded.
    Type: Application
    Filed: April 14, 2008
    Publication date: August 14, 2008
    Applicant: ENGINEERING & RESEARCHH ASSOCIATES, INC.
    Inventors: Joseph G. Augustine, Tulsie P. Sumeer, Randy L. Prior
  • Patent number: 7388178
    Abstract: An induction heating system for the manufacturing of optical memory microstructure, wherein the thermal cycle allows the process web to be rapidly heated to the relaxation and re-flow temperature, followed by cooling to the optimum separation temperature in under 10 seconds total process time. The rapid response heating system of the present invention may be achieved through the use of one or rotating asymmetrical induction heating coils which are embedded in the platen(s) of the embossing device.
    Type: Grant
    Filed: May 1, 2006
    Date of Patent: June 17, 2008
    Assignee: Energy Conversion Devices, Inc.
    Inventor: Michael Hennessey
  • Publication number: 20080136066
    Abstract: Disclosed herein is an apparatus and method with inductive heating of an electrically conductive workpiece such as a barrel used in molding or extrusion, having a layer of thermal insulation interposed between the induction windings and the workpiece, and using alternating current (AC) at an elevated frequency. Further, variable pitch induction windings may be used to generate a non-uniform and calculated heat input profile, such as to compliment the configuration of a screw for transporting material through the barrel.
    Type: Application
    Filed: November 15, 2006
    Publication date: June 12, 2008
    Inventors: Bruce F. Taylor, Robert Kadykowski, Rene Larive, Elisabeth Leclerc, Dany Larive, Timothy W. Womer
  • Patent number: 7378048
    Abstract: A method and apparatus for forming catheters and catheter curves using ferromagnetic materials exposed to an alternating magnetic field. Heat is generated in the exposed ferromagnetic material. The temperature of the ferromagnetic material is allowed to reach a desired temperature, preferably the Curie temperature of the ferromagnetic material containing portion. The heat generated is transferred to a catheter, wherein the catheter can be selectively formed or assembled and bonded at the desired elevated temperature.
    Type: Grant
    Filed: December 3, 2002
    Date of Patent: May 27, 2008
    Assignee: Boston Scientific Scimed, Inc.
    Inventor: Thomas C. Eidenschink
  • Patent number: 7288319
    Abstract: Chemically cross-linked polymeric particles are formed using mechanical rather than chemical processes, facilitating production of small-diameter particles in a manner largely independent of the viscosity or density of the polymer. For example, an uncross-linked resin may be provided in particulate form, agglomerated, and compressed into a mass of a desired shape with a desired diameter, and subsequently cross-linked.
    Type: Grant
    Filed: March 31, 2006
    Date of Patent: October 30, 2007
    Assignee: Boston Scientific SciMed Inc.
    Inventors: Samuel P. Baldwin, Robert P. Skribiski
  • Patent number: 7169857
    Abstract: Fluoroelastomers are combined with chemical agents in the presence of supercritical carbon dioxide by swelling the fluoroelastomer with the carbon dioxide, and impregnating the swollen fluorelastomer with the chemical agent. The process can be conducted at relatively low temperatures and pressures such that degradation of the fluoroelastomer or the chemical agent is avoided. The chemical agent is preferably a curing agent which includes functional groups that interact with functional groups on the fluoroelastomer to create an association therebetween. The process is enhanced by pre-dissolving the chemical agent in a solvent which does not solubilize the fluoroelastomer to a great extent, but which is itself soluble in supercritical carbon dioxide. In addition, during combining, mechanical mastication is performed to create a free flowing powder.
    Type: Grant
    Filed: October 3, 2003
    Date of Patent: January 30, 2007
    Assignees: Virginia Commonwealth University, Daiken America, Inc.
    Inventors: Mark A. McHugh, Dan Li, Michael Oka
  • Patent number: 7160496
    Abstract: Thermoplastic compositions containing metal materials and a method for preparing the same. The compositions are formed into particles having diameters suitable for a rotational thermoforming processing. The compositions are particularly applicable for use in slush molding processes where efficient heat transfer to the material is desired to form improved surface quality thermoplastic skin. A preferred method for preparing thermoplastic compositions containing metal material into a slush moldable powder comprises melt compounding the composition to form pellets, and further processing the pellets by cryogenic pulverization. A preferred method for forming micropellets uses an extruder having a gear pump to increase the melt pressure.
    Type: Grant
    Filed: November 1, 2002
    Date of Patent: January 9, 2007
    Assignee: Delphi Technologies, Inc.
    Inventors: Sandip R. Patel, Kenneth Alan Gassman
  • Patent number: 7087660
    Abstract: This invention relates to a process of preparation of components and articles of manufacture containing at least one of such components, such as tires, and the resulting prepared components and fabricated articles, by use of directed high frequency energy internally heated silica-rich rubber compositions which contain sulfur curative and a significant content of high softening point polymer, namely a polymer and/or elastomer having a melting point (Tm) and/or high glass transition temperature (Tg) above 0° C., and particularly above 30° C., and which contains a minimal, if any, carbon black reinforcement. Such directed high frequency energy heating is provided, individually, by directed radio frequency (electromagnetic) radiation and/or by directed microwave radiation.
    Type: Grant
    Filed: July 29, 2003
    Date of Patent: August 8, 2006
    Assignee: The Goodyear Tire & Rubber Company
    Inventors: Thomas Robert Maier, Bruce Raymond Hahn, Brian John Doucet, Thierry Florent Edme Materne
  • Patent number: 7084380
    Abstract: A raw tire-preheating method and apparatus for preheating a raw tire uniformly over all the areas with a reduced running cost. The raw tire-preheating apparatus comprises a tread section-preheating mechanism (16) including a front coil (21) disposed so as to face a tread section (4a) for generating a high frequency magnetic field and for applying it to the tread section (4a); and a core mechanism consisting of center cores (24), separation cores (25) and side cores (26) for providing an intensity distribution of the high frequency magnetic field that the tread section (4a) is uniformly preheated overall in the tire width direction. A movement mechanism for moving at least one of the tread section-preheating mechanism (16) and the raw tire (4) is provided in order to move the tread section-preheating mechanism (16) relative to the tread section (4a).
    Type: Grant
    Filed: July 2, 2002
    Date of Patent: August 1, 2006
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Kazuto Okada, Hisashi Mitamura, Kenichi Inoue, Shigeto Adachi
  • Patent number: 6974557
    Abstract: Optical windows for intracorporeal devices, intracorporeal devices comprising a window and a method for forming a window for an intracorporeal device are provided. The method comprises placing within a mold an assembly comprising a mandrel located within a pair of parts separated by a collar of window material, heating the window preform effective to cause the window material to soften, and applying force to urge together the pair of parts to deform the window material so as to form a window. The intracorporeal devices, such as imaging devices, include guidewires, catheters, endoscopes. In addition, the method is suitable for joining plastic parts to other parts, such as metal and ceramic parts.
    Type: Grant
    Filed: December 18, 2001
    Date of Patent: December 13, 2005
    Assignee: Advanced Cardiovasculer Systems, Inc.
    Inventors: William E. Webler, Michael D. Whitt, Marc M. Jalisi, Andrej M. Chudy, Kevin M. Phillips, Marc L. Speck
  • Patent number: 6960633
    Abstract: Fluoropolymer materials containing tetrafluoroethylene monomers, such as PTFE, are significantly swollen by supercritical carbon dioxide at high temperatures and pressures. The swollen fluoropolymer is processable by molding, extrusion, and other techniques. In addition, the fluoropolymer may be sintered at significantly lower temperatures compared to a nonswollen fluoropolymer material. The melting temperature of fluorinated polymers containing tetrafluoroethylene and triflouroethylene monomers which are swollen with supercritical carbon dioxide is significantly reduced, thereby permitting manufacturing operations such as extruding and molding to be performed at lower temperatures and with reduced risk of decomposition.
    Type: Grant
    Filed: October 11, 2002
    Date of Patent: November 1, 2005
    Assignees: Virginia Commonwealth University, Daikin Institute of Advanced Chemistry and Technology (Dai-Act)
    Inventors: Kenneth Wynne, Suresh Shenoy, Sadashige Irie, Takako Ohsaka, Younosuke Ohsaka
  • Patent number: 6896840
    Abstract: The present invention provides a protective strap and the method of manufacturing the same. The method includes the steps of providing an elongated strap-like base layer; printing a predetermined drawing on a surface of the base layer, wherein the drawing is formed of a plurality of color bits having a color different from that of the base layer; heating and pressurizing the color bits of the base layer at the same time to enable the base layer to form a plurality of concavities on its surface, wherein each of the color bits is positioned in one of the concavities.
    Type: Grant
    Filed: May 7, 2003
    Date of Patent: May 24, 2005
    Inventor: Jack Wang
  • Patent number: 6881374
    Abstract: A method and apparatus for forming laminate composite structures. At least two laminae, each containing electrically conductive reinforcing fibers, are placed upon each other in contacting relationship to form a generally layered structure. The layered structure may be subjected to heat to conductively transfer heat through the layered structure and thereby improve the surface contact between two laminae. The layered structure is volumetrically heated by inductively transferring energy to the electrically conductive reinforcing fibers. The heated, layered structure is consolidated, such as by applying pressure and reducing the temperature of the layered structure. The consolidated structure is then quenched by rapidly cooling the consolidated structure in a directionally controlled manner about a midplane thereof.
    Type: Grant
    Filed: September 24, 2002
    Date of Patent: April 19, 2005
    Assignee: The United States of America as represented by the Secretary of the Army
    Inventors: Jack K. Gerhard, Eric J. Lynam, Mark R. Shaffer, Shridhar Yariagadda, Nicholas B. Shevchenko, Bruce K. Fink, Dirk Heider, John J. Tierney, John W. Gillespie, Jr.
  • Patent number: 6776949
    Abstract: An apparatus and method for bonding polymeric materials is provided. The apparatus and method both utilize ferromagnetic materials in association with the polymeric materials to be bonded together. The polymeric materials, and the ferromagnetic material, are placed within a magnetic field, which causes hysteresis losses in the ferromagnetic field, and thus elevation in the temperature of both the ferromagnetic material and the polymeric materials to the point where the polymeric materials melt and fuse together. The ferromagnetic materials only rise in temperature to their Curie temperatures, at which point the hysteresis losses cease, and the polymeric material stops being heated. Removing the electromagnetic field allows for cooling and fusing.
    Type: Grant
    Filed: March 28, 2002
    Date of Patent: August 17, 2004
    Assignee: SciMed Life Systems, Inc.
    Inventor: Jan Weber
  • Publication number: 20040104512
    Abstract: A method and apparatus for forming catheters and catheter curves using ferromagnetic materials exposed to an alternating magnetic field. Heat is generated in the exposed ferromagnetic material. The temperature of the ferromagnetic material is allowed to reach a desired temperature, preferably the Curie temperature of the ferromagnetic material containing portion. The heat generated is transferred to a catheter, wherein the catheter can be selectively formed or assembled and bonded at the desired elevated temperature.
    Type: Application
    Filed: December 3, 2002
    Publication date: June 3, 2004
    Applicant: SciMed Life Systems, Inc.
    Inventor: Thomas C. Eidenschink
  • Publication number: 20040061261
    Abstract: A method of making a catheter balloon or other tubular medical device or component, in which polymeric material is positioned on a mandrel, and the mandrel is heated by induction or conduction to heat the polymeric material. In one embodiment, the polymeric material is a tube heated on the mandrel to stabilize the polymeric tube. In another embodiment, a sheet of polymeric material is wrapped on the mandrel and heated thereon to fuse sections of the wrapped sheet together, to form a polymeric tube. After heating on the mandrel in accordance with the invention, the polymeric tube may be further processed before or after being removed from the mandrel, to complete the formation of the tubular medical device or medical device tubular component.
    Type: Application
    Filed: September 30, 2002
    Publication date: April 1, 2004
    Inventors: Fernando Gonzalez, Arthur J. Wen
  • Patent number: 6682687
    Abstract: When a green tire is molded on a bladder in molding step and then carried into the mold of a vulcanizer in vulcanization step to vulcanization-mold the green tire, the upper bead and lower bead of the green tire are connected and fixed through a center post as they are retained by the bladder kept in the airtight state by an upper ring and a lower ring until the molded green tire has been carried into the mold of the vulcanizer, and a pressure gas is sealed into the bladder located in the internal space of the green tire to lay it in the expanded state, whereby the green tire can be carried between the steps and carried into the mold in the state maintaining a fixed shape. Accordingly, the deformation of the green tire can be prevented, and the slippage of supporting center of the green tire when set in the vulcanizer can be sufficiently reduced.
    Type: Grant
    Filed: September 26, 2000
    Date of Patent: January 27, 2004
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Hisashi Mitamura, Yasuhiko Fujieda
  • Publication number: 20030234470
    Abstract: Disclosed herein is an embossing apparatus, methods of use thereof and articles produced therefrom. In one embodiment, the method of forming an embossed substrate comprises: disposing a substrate a platen and a stamper comprising a negative of a desired surface feature, wherein the stamper is affixed to a magnetically permeable block comprising an induction coil, and wherein the stamper comprises a relative magnetic permeability gradient, pressing the stamper and the substrate together, passing an alternating electrical current through the induction coil, and changing the alternating electrical current in the induction coil. This apparatus is particularly useful for the manufacture of data storage media.
    Type: Application
    Filed: June 20, 2002
    Publication date: December 25, 2003
    Inventors: Stephen F. Haan, Matthew Frank Niemeyer, David P. Reis, Richard P. Theriault
  • Publication number: 20030230822
    Abstract: A method of making a cannula includes providing a plurality of polymer reservoirs with each reservoir containing a polymer material and providing a nozzle mounted within each reservoir of the plurality of reservoirs. The method further includes one or more of preheating the mandrel, generating a polymer material wave from each nozzle, rotating the mandrel over the nozzles to form an initial coat on the mandrel, curing the initial coat, depositing a reinforcing material around a selected section of the mandrel and ensuring that the reinforcing material is held in place at the selected section of the mandrel. The method further includes rotating each section of the mandrel over a selected nozzle to form an additional coat, curing the additional coat, and removing the tubular structure from the mandrel.
    Type: Application
    Filed: June 14, 2002
    Publication date: December 18, 2003
    Inventor: Ross Bartholomew
  • Publication number: 20030230833
    Abstract: A method of producing polyester filaments by heat drawing with hot tubes comprising shaping by lateral blowing of air the polyester melt extruded through the spinneret; passing the cooled as-spun fibers into hot tubes and heat drawing them; obtaining polyester filaments after the procedures of bundling, oiling, entangling, winding and the like, wherein the hot tube temperature is 80-200° C. and the winding speed is 2500-5300 m/min. The heated hot tube for drawing consists of an internal tube assembly and an electromagnetic induction heating element. The latter is a coil of high temperature resistant metal wire wound on the external wall of the internal tube. In the coil a current is passed, which is controlled by a temperature control circuit of a single return circuit.
    Type: Application
    Filed: June 2, 2003
    Publication date: December 18, 2003
    Applicant: Sinopec Shangai Petrochemical Company Limited
    Inventors: Yang Bo, Chen Ke Quan, Xu Xiao Chen, Ji Sun Jie, Zhang Wei Dong, Zeng Hai Ying
  • Publication number: 20030183622
    Abstract: A raw tire-preheating method and apparatus for preheating a raw tire uniformly over all the areas with a reduced running cost. The raw tire-preheating apparatus comprises a tread section-preheating mechanism (16) including a front coil (21) disposed so as to face a tread section (4a) for generating a high frequency magnetic field and for applying it to the tread section (4a); and a core mechanism consisting of center cores (24), separation cores (25) and side cores (26) for providing an intensity distribution of the high frequency magnetic field that the tread section (4a) is uniformly preheated overall in the tire width direction. A movement mechanism for moving at least one of the tread section-preheating mechanism (16) and the raw tire (4) is provided in order to move the tread section-preheating mechanism (16) relative to the tread section (4a).
    Type: Application
    Filed: March 31, 2003
    Publication date: October 2, 2003
    Inventors: Kazuto Okada, Hisashi Mitamura, Kenichi Inoue, Shigeto Adachi
  • Patent number: 6602810
    Abstract: Thermoplastic welding is an emerging technology targeted at significantly reducing the manufacture of aerospace structure by eliminating fasteners and the touch labor associated with fasteners to prepare, install, and inspect the assemblies. Thermoplastic welds, however, suffer from significant residual tensile strain caused by differences in the coefficient of thermal expansion between the carbon fiber reinforced composite laminates and the unreinforced weld. We alleviate this strain by adding fiber reinforcement to the weld using a structural susceptor which is a laminate of alternating layers of thermoplastic resin and fiber reinforcement sandwiching a conventional metal susceptor. A further advantage of the structural susceptor is the ability to peel it in selected locations to fill the gap between the laminates, eliminating costly profilometry of the faying surfaces and the associated problem of resin depletion where machining occurred to match the faying surfaces.
    Type: Grant
    Filed: June 6, 1995
    Date of Patent: August 5, 2003
    Assignee: The Boeing Company
    Inventors: Stephen Christensen, Jonathan H. Gosse
  • Publication number: 20020185767
    Abstract: An apparatus for thermoforming an article of fiber packaging from a fibrous slurry is provided. The apparatus includes first and second co-operable dies being adapted to receive the fibrous slurry therebetween. The apparatus includes at least one thermal mass mounted to at least one of the first and second dies. The apparatus includes at least one radio-frequency induction coil mounted to at least one of the first and second dies. The apparatus includes a power source in electrical communication with the at least one radio-frequency induction coil to supply radio-frequency energy thereto and wherein the coil is adapted to induce an electromagnetic field within one or more thermal masses to heat a respective die and thermoform the fibrous slurry into the article of fiber packaging. At least one of the first and second dies can include at least one sensor for measuring the temperature of the respective die.
    Type: Application
    Filed: June 12, 2001
    Publication date: December 12, 2002
    Applicant: PX Industries Incoporated
    Inventor: Martin J. Barker
  • Patent number: 6464814
    Abstract: A method for molding an end of a long resin molded article that is obtained by extrusion molding and has a design surface and an attachment surface extended in a longitudinal direction of the long resin molded article, and the attachment surface is attached to other parts. An end portion of the long resin molded article is heated so as to soften the end portion of the long resin molded article. The design surface of the heated end portion is pressed so as to stretch resin on a side of the design surface thereby forming an inclined surface on the end portion, whereby the end portion is inclined from the design surface at the end portion to said attachment surface at the end portion along said inclined surface. The attachment surface of the heated end portion is pressed so as to form a cavity on the attachment surface and stretch resin on a side of the attachment surface.
    Type: Grant
    Filed: January 25, 2001
    Date of Patent: October 15, 2002
    Assignee: Toyoda Gosei Co., Ltd.
    Inventors: Yasunobu Teramoto, Shinichi Goto, Tatsuo Ito, Hiroshi Mukai, Hiroshi Iwasaki, Masahiro Nakatani
  • Patent number: 6383435
    Abstract: A method and apparatus for conferring a cup shape to the terminal junction segment of pipes that are bi-axially oriented longitudinally and circumferentially and hence very sensitive to diameter and length reduction through heat. The apparatus includes a furnace which heats the segment to a differentiated temperature, increasing towards the end of the segment such that the inner diameter of the terminal segment progressively drops down to a controlled value as temperature increases (whilst length of the pipe is simultaneously reduced, with a corresponding increase in thickness of the wall of the terminal segment). Preferably then, in an appropriate station, an additional heating is executed to a plastic deformation temperature suited to obtain a correct preliminary dilation of the terminal segment, upon introducing a rigid element which acts as inner contrast, thereby inhibiting any retraction thereof.
    Type: Grant
    Filed: December 21, 2000
    Date of Patent: May 7, 2002
    Assignee: Sica S.p.A.
    Inventors: Leopoldo Savioli, Lauro Pezzi, Giorgio Tabanelli
  • Publication number: 20020050667
    Abstract: A susceptor-impregnated thermoplastic foam is molded by heating the susceptor-impregnated thermoplastic foam, preferably by induction; imprinting an object against the foam; and allowing the foam to cool into a hardened form conformed to the object.
    Type: Application
    Filed: December 21, 2001
    Publication date: May 2, 2002
    Inventors: Henry D. Swartz, Gary P. Magnant, George Corey
  • Patent number: 6346210
    Abstract: A susceptor-impregnated thermoplastic foam is molded by heating the susceptor-impregnated thermoplastic foam, preferably by induction; imprinting an object against the foam; and allowing the foam to cool into a hardened form conformed to the object.
    Type: Grant
    Filed: February 13, 1998
    Date of Patent: February 12, 2002
    Assignee: The Rockport Company, LLC
    Inventors: Henry D. Swartz, Gary P. Magnant, George Corey
  • Patent number: 6310333
    Abstract: In an induction heating method for a manifold in a hot runner mold, it is possible to uniformly heat a material over the entire length of a runner. Also, a coil is easily attached to and detached from the manifold. The hot runner mold includes a fixed mold and a movable mold, and a space is provided along a side surface of the manifold on which clamping force applied by the fixed mold and the movable mold does not act. A coil is wound to the side surface along an axial line of a runner of the manifold within the space such that the manifold is induction-heated from the side surface.
    Type: Grant
    Filed: December 5, 2000
    Date of Patent: October 30, 2001
    Assignee: JU-OH Inc.
    Inventors: Itsuo Shibata, Shinichi Edagawa, Ryoichi Sekiguchi, Hitoshi Toki, Tamotsu Munakata
  • Patent number: 6287505
    Abstract: Self-tuning materials which can efficiently emit or receive radio waves in spite of being simple in their construction and small in their dimension, and are applied to patch antenna, wave directors or the like. Metallic chips containing two or more kinds of ingredients which are distributed in a layered, net-like or needle-shaped configuration, and an organic or inorganic bonding material which is small in dissipation of electric power under radio waves of high frequencies are mixed with each other, and are pressurized under a high pressure while being highly electrified in the direction perpendicular to the pressurizing direction to mold the metallic chips and the bonding material in a plate-shaped configuration while being heated.
    Type: Grant
    Filed: July 6, 1999
    Date of Patent: September 11, 2001
    Assignee: Suisaku Limited
    Inventor: Etsuko Kaitani