Abstract: The present invention relates to a method and device for manufacturing artificial marble. According to the present invention, artificial marble having a stripe pattern similar to that of natural stone, such as striato, may be provided.

Abstract: Method and system for manufacturing bulked continuous filament having tonal coloring from PET comprising: an extruder (202); a static mixing assembly (208) coupled to the extruder and comprising a housing and one or more individual static mixing elements disposed within the housing; the method and system further comprising a plurality of colorant ports along a length of the static mixing assembly such that each of the plurality of colorant ports is configured to provide colorant (204) to a polymer stream at a different location along the length of the static mixing assembly, and one or more spinning machines (212) positioned downstream of the static mixing assembly and coupled to the static mixing assembly to receive the colored polymer stream. The spinning machine(s) may be configured to form the colored polymer stream into bulked continuous carpet filament having a tonal color effect.

Abstract: A wood-grained polymer substrate includes a plurality of layers of different colors. The substrate is formed into elongated boards and used in the production of various end products similar to natural wood.

Abstract: During the manufacture of slabs with a veined effect a liquid or powder coloring agent is deposited on the surface of a thin layer of starting mixture by means of at least one dispensing device (40) and the resultant mixture is supplied, falling freely, from one end of an extractor belt (30) forming the bottom of a mixture metering/distributor unit, following which the mixture is transferred, falling freely, onto a temporary molding support (14). This results in the production of slabs provided with veining extending through the entire thickness of the slabs and also visible along the whole edge of the slab, even after it has been machined.

Abstract: A method for decorating a composite placed in a mold in a resin transfer molding process includes selectively depositing unbonded pigments on one or more areas of a preform of the composite, and injecting a resin into the mold via one or more resin input ports operably connected to the mold. The injected resin carries the selectively deposited unbonded pigments on a path on one or more areas of the preform of the composite along a direction of flow of the injected resin, thereby creating ornamental pigment flow patterns in the composite for decorating the composite. The method also creates bands of ornamental pigment flow patterns by depositing the unbonded pigments on a transfer medium positioned on the composite, positioning the transfer medium in proximity to the resin input ports, and selectively injecting the resin onto the transfer medium deposited with the unbonded pigments, via the resin input ports.

Abstract: The present invention relates to a method and device for manufacturing artificial stone. More specifically, the method includes the steps of: (a) mixing two or more kinds of chips having different grain sizes with a raw material for artificial stone; (b) injecting the raw material for artificial stone mixed with the chips into a mold; (c) applying primary vibration using a vibration device such that the raw material is uniformly dispersed in the mold; (d) applying vacuum to eliminate bubbles in the raw material; and (e) molding artificial stone by applying a secondary vibration using the vibration device. According to the method and device for manufacturing artificial stone of the present invention, the deposition rate of chips exposed at a surface of artificial stone is maximized, and thus the external appearance of artificial stone can be more naturally expressed and resistance against abrasion and staining can be improved.

Abstract: A device (1) for producing a slab (9) from artificial stone material by means of a double-belt press having a lower belt (2) and an upper belt (3), the double-belt press comprising a charging device (4) for loading a starting material for producing the slab (9) onto the lower belt (2), and the charging device (4) comprising at least one drum (5, 6) that is rotatable about its longitudinal axis (a1, a2).

Abstract: An artificial silica marble comprises a matrix and a line pattern portion. The line pattern portion comprises fine lines having a width of about 50 to about 500 ?m and forms a web- or net-like pattern. The line pattern portion divides or partitions the artificial silica marble into a plurality of irregularly shaped pattern portions to form an amorphous pattern in the cross section of the artificial silica marble.

Abstract: The invention provides novel marble-like composite materials and methods for preparation thereof. The marble-like composite materials can be readily produced from widely available, low cost raw materials by a process suitable for large-scale production. The precursor materials include calcium silicate and calcium carbonate rich materials, for example, wollastonite and limestone. Various additives can be used to fine-tune the physical appearance and mechanical properties of the composite material, such as pigments (e.g., black iron oxide, cobalt oxide and chromium oxide) and minerals (e.g., quartz, mica and feldspar). These marble-like composite materials exhibit veins, swirls and/or waves unique to marble as well as display compressive strength, flexural strength and water absorption similar to that of marble.

Abstract: The technical problem to be solved is to change the thickness of the colored resin layer of the preform gradually in the upward or downward direction, by utilizing a tendency of gradual decrease in the thickness of the colored resin layer caused by the flow of the main resin inside the preform mold when the main resin and the colored resin are injected into the mold. This involves adjusting the injection pattern including the time of starting and ending the supply of the main resin and the colored resin, and pressure or velocity profiles, reducing the thickness of the colored resin layer gradually upstream or downstream, injection-molding the preform in which a color-gradated portion associated with the thickness of the colored resin layer has been formed, and biaxially drawing and blow molding this preform into a bottle having a color-gradated portion.

Abstract: A process for manufacturing a block of material that imitates natural stone. The manufactured stone not only looks and appears like natural stone, but is also consistent with the composition of natural stone. The process comprises forming an aqueous mixture of limestone aggregates, treating the mixture with carbon dioxide under pressure and then highly compressing the treated mixture in a sealed mold. This process recreates the endogenous matrix of the natural stone and its original composition. The block of material is intended for construction and decoration purposes.

Abstract: The technical problem to be solved by the invention is to change the thickness of the colored resin layer of the preform gradually in the upward or downward direction, by utilizing a tendency of gradual decrease in the thickness of the colored resin layer caused by the flow of the main resin inside the preform mold when the main resin and the colored resin are injected into the mold. The objects of this invention is to provide a biaxially drawn, blow molded bottle having new decorativeness created in which sophisticated color gradations associated with color density are created in the body of this bottle.

Abstract: A multicolored drinking cup is formed by blow molding a multicolored parison. The parison is formed by feeding the outputs of a plurality of controllable rate extruders into an extruding head and varying the flow rates of the extruders in a controlled manner under computer control to produce a parison in which the colors vary in width along the height. The parison is then blow molded to form the container.

Abstract: The technical problem to be solved is to change the thickness of the colored resin layer of the preform gradually in the upward or downward direction, by utilizing a tendency of gradual decrease in the thickness of the colored resin layer caused by the flow of the main resin inside the preform mold when the main resin and the colored resin are injected into the mold. This involves adjusting the injection pattern including the time of starting and ending the supply of the main resin and the colored resin, and pressure or velocity profiles, reducing the thickness of the colored resin layer gradually upstream or downstream, injection-molding the preform in which a color-gradated portion associated with the thickness of the colored resin layer has been formed, and biaxially drawing and blow molding this preform into a bottle having a color-gradated portion.

Abstract: Single or multiple colorants are infused into a thermoplastic material during melt processing to form preforms and plastic containers exhibiting a marbleized or swirl-type pattern. A base resin and colorant may be fed into an extruder having an extrusion screw and/or barrel modified in a manner to cause incomplete and non-uniform mixing. The modifications may include notches in some of the flights along the extrusion screw, a reduction in the depth or omission of some of the flights, a reduction in diameter of the extrusion screw, or the provision of a marbleizing torpedo near the discharge nozzle. Other techniques include introducing the colorant into vents present along the barrel, using a barrier screw to keep the components separate along the length of the barrel, using a high pressure pump for introducing the colorant near the discharge nozzle, or using multi-material co-injection techniques for co-injecting the base resin and colorant.

Abstract: An apparatus for forming desired patterns on ceramic tile from a slurry comprising: a means for preparing a slurry; at least one slurry holding tank for holding at least one type of slurry; at least one pattern forming tray; at least one means for connecting said at least one tank to at least one pattern forming tray and a filter pressing unit; wherein the pattern forming unit dispenses a predetermined type, amount, colors of slurry at a predetermined order into the pattern forming tray to form a desired pattern, said slurry with desired pattern is pressed with the filter pressing unit to form ceramic tiles or slabs with a desired pattern running though its entire thickness.

Abstract: A shipping structure is formed from a mixture of small pieces of tumbled glass. The shipping structure can incorporate a wick element to allow the shipping structure to function as a candle. The glass and wax may be from post-consumer materials. The shipping structure can be chilled for use in shipping of materials where cooling of shipped materials will be beneficial. Multiple shipping structures can be combined to house or shield shipped items within a container.

Abstract: A method for decorating a composite placed in a mold in a resin transfer molding process includes selectively depositing unbonded pigments on one or more areas of a preform of the composite, and injecting a resin into the mold via one or more resin input ports operably connected to the mold. The injected resin carries the selectively deposited unbonded pigments on a path on one or more areas of the preform of the composite along a direction of flow of the injected resin, thereby creating ornamental pigment flow patterns in the composite for decorating the composite. The method also creates bands of ornamental pigment flow patterns by depositing the unbonded pigments on a transfer medium positioned on the composite, positioning the transfer medium in proximity to the resin input ports, and selectively injecting the resin onto the transfer medium deposited with the unbonded pigments, via the resin input ports.

Abstract: Artificial marble having a transparent amorphous pattern includes a base or matrix material portion and a transparent pattern portion. The pattern portion has a specific gravity or about 1.60 or more and is formed by hardening or curing a resin composition comprising a binder selected from halogenated urethane acrylates, halogenated epoxy acrylates and combinations thereof and an acrylic polymerizable monomer.

Abstract: A method of producing random and irregular markings and impressions on synthetic cork stoppers so as to closely mimic the surface texture of natural cork, and the stoppers produced thereby.-In one embodiment, the stopper is produced in a mold featuring a textured inner surface. In another embodiment, the stopper is extruded.

Abstract: The technical problem to be solved by the invention is to change the thickness of the colored resin layer of the preform gradually in the upward or downward direction, by utilizing a tendency of gradual decrease in the thickness of the colored resin layer caused by the flow of the main resin inside the preform mold when the main resin and the colored resin are injected into the mold. The objects of this invention is to provide a biaxially drawn, blow molded bottle having new decorativeness created in which sophisticated color gradations associated with color density are created in the body of this bottle.

Abstract: The invention is the provision of an elongated imitation wood product or component which has a plastic core and a plastic coating on at least one surface with the coating, which is of two different colours and which has a randomly swirled pattern, giving a realistic appearance of the wood grain of natural wood to the product. The invention further is in the method and equipment for producing such a realistic imitation wood product or component made of plastic.

Abstract: In an apparatus and process for manufacturing a detergent bar, the bar comprises a first distinct zone comprising a first component and at least a second distinct zone comprising a second component. In an injection step, the first and second components are injected into the mould cavity via nozzle means having a first orifice through which the first component is injected. The second component is injected through a second orifice of the nozzle means. The first and second components solidify in the cavity to form the bar. The interface between the zones may be non-planar and/or such that the zones cannot be separated by a unidirectional cut. The first and second zones may respectively comprise detergent and a benefit agent. The first and second zones may differ in texture.

Abstract: The artificial marble with good natural pattern and color in accordance with the present invention is prepared mixing ununiformly at least two liquid resins through a line mixer 1, feeding the ununiformly mixed resin on a moving steel belt 4 at a constant speed through a flexible hose 2 and an exit nozzle 3, and reciprocating the exit nozzle perpendicularly to the steel belt by a predetermined program for the exit nozzle to stop at different positions for different durations. The line mixer used in this invention is a Kenics type and has inner elements of eight or less than eight. A line mixer with four to eight elements can be more preferably used.

Abstract: A method of forming a polymeric building product having a color variation simulating natural building material includes introducing base color pellets having a base color into the barrel and providing a plurality of first colorant shots and second colorant shots. The first and second colorant shots are repeatedly introduced to the base color pellets in an alternating pattern. By repeatedly introducing at least one first colorant shot and at least one second colorant shot to the base color pellets in an alternating pattern, the barrel is in a constant state of purging. As one melted colorant shot is purged and replaced by another melted colorant shot, the melted composition includes streaks in the shape of swirls, wisps, etc., which advantageously creates color variations that simulate natural building material.

Abstract: An artificial marble using transparent chips, and a process for preparing the same, in which transparent chips are prepared by crushing a flat plate made of a composite for the artificial marble, which does not contain an inorganic filler and thus maintains transparency, quartz chips are prepared by crushing a flat plate made of a mixture of the transparent chips and a composite for the artificial marble, which contains an inorganic filler, for uniforming the specific gravity of the quartz chips, and the artificial marble is prepared by applying the quartz chips to a raw material composite for the artificial marble, thereby allowing the artificial marble to have the uniform specific gravity and exhibit a quartz effect.

Abstract: Disclosed herein are an artificial marble using multicolor chips, particularly striped chips, and a method for preparing the artificial marble. Since the artificial marble comprises multicolor chips in a new form together with conventional single-color chips, it enables achievement of various appearances, including designs and colors, thereby being highly differentiated from conventional artificial marbles containing combination of single-color chips as well as displaying patterns and designs closely resembling natural granite.

Abstract: Concrete bricks are produced that have a similar appearance to natural or clay brick. Each brick includes internal colors throughout the brick that mimic the flashings in natural or clay brick.

Abstract: A variegated capstock for covering a substrate for a building product has polymeric streaks in a non-clear, non-opaque matrix. Rapid cooling of the matrix minimizes formation of crystallites, such that the polymeric streaks become visible through a surface of the non-opaque matrix. The streaks are visible by having a color or an index of refraction different from that of the matrix. The matrix is in one or more layers, and the polymeric streaks are in the layers. The substrate is visible through the non-clear, non-opaque matrix and can appear partially obscured by the non-clear, non-opaque matrix.

Abstract: This invention provides an appearance part of an electronic device and a method for manufacturing the same. The appearance part of the electronic device is manufactured by processing a first plastic and a second plastic via a color-mixing molding process. The first plastic and the second plastic have a melt flow index and are polystyrene of different colors or different transparency. In this invention, the problem that the appearance part of the electronic device has a uniform color and long manufacturing time in the prior art is solved by controlling each of manufacturing conditions in the color-mixing molding process.

Abstract: Plastic surfacing material of the FOUNTAINHEAD® type having a bold and aesthetically pleasing appearance is achieved by the use TFR pigments, the latter of which are manufactured by orienting reflective flake pigments in a plastic substrate and grinding the substrate to a particulate material.

Abstract: A process for the production of at least two-colored shaped ceramic parts from a granular ceramic raw material having a first of the at least two colors, wherein the second of the at least two colors is added as a colored pigment or a colored pigment substance and the surface of the granular ceramic raw material is at least partially coated, wherein the coated granular ceramic raw material is then pressed into a solid form.

Abstract: A method and article of preparing a synthetic solid surface material having a simulated burled wood effect in a pattern therethrough comprising the steps of: preparing a matrix of isophthalic polyester resin, alumina trihydrate (ATH), iron oxide pigments and pearlescent mica pigments, mixing said matrix completely in a vessel, catalyzing said matrix with methyl ethyl ketone peroxide (MEKP) in said vessel, placing said vessel containing said matrix into a vacuum for removing any trapped air in said matrix, removing said matrix from said vacuum, preparing a burling effect material which comprises polyester resin, ATH, iron oxide pigments, and pearlescent mica pigments wherein said iron oxide and pearlescent pigments are chosen to simulate the color of the grain of a wood to be simulated and are generally a darker color than said matrix and said burling effect material has a specific gravity slightly less than the composition of said matrix, catalyzing said burling material with methyl ethyl ketone peroxide (MEK

Abstract: The present invention is directed towards speckled tire treads for tires. Specifically, the speckled tire tread includes a primary tread compound that serves as a matrix in which is distributed discrete particles of one or more secondary tread compounds, at least one of the compounds is a different color than the other tread compound(s) so as to be visually distinguishable. For example, the primary tread compound may include carbon black pigment and be black in color while the secondary tread compound can include one or more pigments to provide the particles with non-black color. Thus, the colored particles have a visually distinguishable color from that of the primary tread composition. Additionally, at least a portion of the particles may be situated for viewing on a running surface of the tire tread so that a subject can visually distinguish between the compounds, and such observed compounds may provide a different tire performance characteristic(s).

Abstract: Disclosed herein are an artificial marble using multicolor chips, particularly striped chips, and a method for preparing the artificial marble. Since the artificial marble comprises multicolor chips in a new form together with conventional single-color chips, it enables achievement of various appearances, including designs and colors, thereby being highly differentiated from conventional artificial marbles containing combinations of single-color chips as well as displaying patterns and designs closely resembling natural granite.

Abstract: A variegated building product solution includes a process for creating variegated building products through the introduction of color infused pellets with base pellets to create an aggregate, non-uniformly mixed pellet mixture as feed material for a molding process. In one aspect, the process involves the introduction of a set of color infused pellets into the stream of feed material pellets at preselected intervals. The feed material pellets includes color of a first hue, and the set of color infused pellets possess at least a second hue at variance from the first hue, such that the combined pellets form the aggregate, non-uniformly mixed pellet mixture. According to the process, the aggregate pellet mixture is moved into a molding chamber for molding of the aggregate pellet mixture into a variegated building product.

Abstract: The technical problem to be solved by the invention is to change the thickness of the colored resin layer of the preform gradually in the upward or downward direction, by utilizing a tendency of gradual decrease in the thickness of the colored resin layer caused by the flow of the main resin inside the preform mold when the main resin and the colored resin are injected into the mold. The objects of this invention is to provide a biaxially drawn, blow molded bottle having new decorativeness created in which sophisticated color gradations associated with color density are created in the body of this bottle.

Abstract: The present invention relates to intercrystaline coloration methods in marbles, granites, limestones and stones in general, and to products thereof, wherein after the colorants (3) application on the stone slabs surface, such stone slab surface (2) are submitted to vacuum or pressure for the obtainment of the coloration resultant from one or several colors applied simultaneously in said stone slab (2).

Abstract: A process for creating color effects in extrudable material, such as plastic. The process includes the steps of providing a first flow of viscous material of a first color and a second flow of viscous material of a second color, the second color being different from the first color. Next, the first and second flows are combined to form a stream of viscous material, where the stream is characterized by a first band of the first color and a second band of the second color, the second band being adjacent to the first band. The stream of viscous material is fed through a static mixer such that, upon exiting the static mixer, the stream is further characterized by a third band of a third color, the third color being different from the first and second colors, the third band being located between the first and second bands.

Abstract: An artificial stone material having an improved natural stone appearance and texture is prepared from thermosetting resin, curing agent, microspheres and additives. The resin and curing agent are thoroughly mixed to form a catalyzed resin mixture. The microspheres are added to the catalyzed resin mixture and mixed to a viscosity of about 950×106 to about 1590×106 to form a catalyzed base material. The additives are worked into the catalyzed base material to provide a catalyzed stone mixture having a desired natural stone appearance. The catalyzed stone mixture is molded or applied to a surface at the point of use and allowed to cure to form the artificial stone material.

Abstract: Plastic surfacing material of the FOUNTAINHEAD® type having a bold and aesthetically pleasing appearance is achieved by the use TFR pigments, the latter of which are manufactured by orienting reflective flake pigments in a plastic substrate and grinding the substrate to a particulate material.

Abstract: A process and equipment for producing multi-color concrete products, including architectural concrete blocks, concrete bricks, modular concrete products that are suitable for use in landscaping applications, such as retaining wall blocks, concrete pavers, and concrete slabs. The invention includes a spray mechanism that sprays liquid pigment onto concrete discharged from a hopper. The concrete then proceeds to a blending mechanism which blends the pigment into the concrete to produce a multi-color concrete blend. The concrete blend is then used to produce multi-colored concrete products.

Abstract: A method and composition for providing a colored high performance wear surface for floor coverings is disclosed. Specifically, the floor covering includes a substrate and a high performance layer comprising a radiation cured pigmented composition. The exposed surface of the floor covering has a stain resistance of less than about 150 Delta E units. A pigmented high performance wear layer can be added in register with a printed design on the substrate or in register with an embossed texture of the substrate. Additionally, a high performance topcoat wear layer may be added. The pigmented high performance layer may include a nacreous pigment.

Abstract: A method of making an injection molded article having a marbled appearance, including the steps of: mixing at a temperature of at least 100 degrees ° C. polymeric materials having a thermal conductivity in the range of 0.001 to 0.01 cal/cm-sec-° C. wherein the polymeric materials are selected from the group consisting of polyethylene, polystyrene, polyester, and polycarbonate or combinations thereof, and one or more materials selected from the group consisting of ceramics, ceramic composites, metals and metal alloys in a blended relationship to form a viscous phase mixture, the materials in the viscous phase mixture being selected so that when in a solid phase it has a density greater than 4 grams/cc and a thermal conductivity greater than 0.101 cal/cm-sec-° C. to form a feedstock; cooling the blended viscous phase mixture to form the feedstock; and using the feedstock in an injection molding machine having a zero compression screw to form the article.

Abstract: A method of making a cosmetic cover includes coating the interior of a mold with successive layers of one or more curable materials. An outer such layer is provided with means to create a non-homogeneous color effect in that layer, and at least an inner such layer is provided with means to create a background color, for the said outer layer, in the said inner layer.

Abstract: A floor covering made up of at least two layers bonded to one another, including a bottom layer (2) of electrically conductive rubber arranged under a light-colored top layer (1) of rubber, where the top layer (1) is interrupted in partial areas distributed over its area in a pattern, and formed by electrically conductive rubber there. The top layer (1) is produced from a powder (1.1) of first particles (1.2) that are light in color and made of electrically insulating rubber, as well as second particles (1.3) embedded in it, which are made of electrically conductive, at least partially vulcanized rubber. The second particles (1.3) have a diameter D, determined by screen analysis, that is at least as great as the thickness D1 of the top layer and, for practical purposes, not greater than the total of the thicknesses of the top layer and the bottom layer D2. The first (1.2) and the second (1.3) particles are pressed together and to the bottom layer (2), without pores, and bonded by vulcanization.

Abstract: An article and method of preparing a synthetic solid surface material having a simulated burled wood effect in a pattern formed by preparing a resin matrix with iron oxide pigments and pearlescent mica pigments, adding a darker mica pearlescent pigment and/or an iron oxide pigment composition with a slightly less specific gravity than the matrix for the creation of a burling effect, pouring into a flat substrate in paths, and applying vibration or agitation which generally allows or speeds the darker pigment to rise and bubble to create a burling effect on the back side of the solid surface. The back side of the slab, the surface generally not in contact with the mold, is then sanded to the desired thickness on a wide belt sander.

Abstract: A series of three-dimensional burls are formed in a filled-acrylic solid surface material by curing partially mixed steams of acrylic resin casting compositions with defined parameters of viscosity, density and surface tension.

Abstract: The artificial marble with good natural pattern and color in accordance with the present invention is prepared mixing ununiformly at least two liquid resins through a line mixer 1, feeding the ununiformly mixed resin on a moving steel belt 4 at a constant speed through a flexible hose 2 and an exit nozzle 3, and reciprocating the exit nozzle perpendicularly to the steel belt by a predetermined program for the exit nozzle to stop at different positions for different durations. The line mixer used in this invention is a Kenics type and has inner elements of eight or less than eight. A line mixer with four to eight elements can be more preferably used.

Abstract: The present invention discloses a simulated limestone, a method of producing the simulated limestone, and a method of achieving a surface texture. The simulated limestone has been specifically formulated and designed in order to overcome the currently existing problems of other simulated or artificial stones that are currently available. The invention additionally discloses a method of producing the simulated limestone which provides unique characteristics. Also disclosed, is a method of preparing a surface texture which provides a product having the enhanced appearance of natural limestone. Both methods disclosed herein may be completed in a time efficient manner and produce a simulated limestone having the appearance of natural limestone and other benefits described herein.