Abstract: Disclosed are a method and system to form a contoured structure using deep rolling. The method includes using deep rolling to introduce plastic deformation to one or more portions of a work piece to form a convex contour in the work piece. The work piece, and subsequently formed contoured structure, can be metal or composite. The disclosed deep rolling systems and methods form, for example contoured aircraft panels, while also providing fatigue strength improvement and low level of work hardening during the forming process rather than as a post-production surface treatment.

Abstract: A metal processing apparatus comprises a scale breaker apparatus having a plurality of rollers positioned in a staggered arrangement and engaging first and second surfaces of sheet metal. The staggered arrangement creates clearances between the rollers of the first and second surface rollers sufficient to enable the sheet metal to conform to a portion of an outer periphery of at least one of the rollers while passing between the first and second surface rollers under a tensile force. The metal processing apparatus further comprises a recoiler adapted to coil the length of sheet metal. The recoiler subjects the sheet metal passing through the scale breaking apparatus to a tensile force sufficient to conform the sheet metal to a portion of the outer periphery of at least one of the rollers with a wrap angle sufficient to break scale from the sheet metal.

Abstract: Methods and apparatus for removing condensed metal from the surfaces of metal processing chambers, such as, vacuum induction melting (VIM) furnaces having, for example, condensed Mg or Ti, are disclosed. The methods and apparatus provide a robotic arm end positioned in the furnace having a nozzle operatively connected to a source of dry ice. The robotic arm end directs a stream of dry ice particles against the surface of the furnace to displace condensed metal. The displaced metal is collected for reuse or disposal. Aspects of the invention provide a safe and automated process for cleaning process chambers and recovering metal that can typically be dangerous when performed by conventional methods.

Abstract: A rapper device for cleaning a heat exchange surface in a pressure vessel by transmitting impact energy. The rapper device includes a striker and an impacting device for impacting the striker which has one end contacting the heat exchange surface in the pressure vessel. The striker includes a piston section having a piston rod projecting out of the pressure vessel via a passage opening in line with the impacting device. A piston head is slideable within a piston chamber in line with the passage opening. The piston chamber is operatively connected to a sealing gas supply. The piston head is a separate part with an aperture. The piston rod runs through the aperture, e.g., in a slideable arrangement.

Abstract: A method and a rapper device for cleaning a heat exchange surface in a pressure vessel. The rapper device includes a striker rod which has one end contacting the heat exchange surface in the pressure vessel and one end projecting out of the pressure vessel via a passage opening. The rapper device also includes an impacting device for impacting the projecting end of the striker rod. A section of the striker rod is slideably supported in a pressure chamber adjacent the passage opening. The pressure chamber is connected to a sealing gas supply maintaining the pressure in the pressure chamber at a higher level than the pressure in the pressure vessel. A bellows defines a pressure chamber around at least a section of the striker rod.

Abstract: A method and a device for improving the outer surface quality by an in-line outer surface treatment of slabs, which are produced in a continuous process from strand casting to hot rolling, with a heating furnace arranged between a CSP-casting machine and a hot rolling train. A defined surface of the slab with a layer thickness per slab side of up to 4 mm is oxidized in a targeted manner by an oxidation device. An oxidation treatment of the slab surface is combined with the following processing in-line method steps: prior to the oxidation treatment the outer surface of the slab is freed of naturally occurring scale by a scale washer, after the oxidation treatment a created oxidation layer as well as the newly formed scale is cooled, mechanically broken up in a roll pair and removed from the surface of the slab by a scale washer.

Abstract: A method of producing shaped articles made from single-sidedly or double-sidedly galvanized steel sheet, starting from galvanized steel strip, at least one of the steps of the method being a transport operation, and in which, for protection from black-spot corrosion, a corrosion preventive oil is applied which comprises at least one phosphoric acid polyoxyalkylene ester.

Abstract: A continuous system for automatically manufacturing an axle is provided. The system includes a plurality of sub-systems and an automated transport system. The plurality of sub-systems includes a furnace configured to heat a billet to a predetermined forging temperature, a forging system configured to forge an axle from a heated billet, and a machining system configured to form a machined axle from said axle. The automated transport system is configured to automatically transport a product to and from each of the plurality of sub-systems. The product includes the billet, the axle, and the machined axle.

Abstract: Methods and apparatus for removing condensed metal from the surfaces of metal processing chambers, such as, vacuum induction melting (VIM) furnaces having, for example, condensed Mg or Ti, are disclosed. The methods and apparatus provide a robotic arm end positioned in the furnace having a nozzle operatively connected to a source of dry ice. The robotic arm end directs a stream of dry ice particles against the surface of the furnace to displace condensed metal. The displaced metal is collected for reuse or disposal. Aspects of the invention provide a safe and automated process for cleaning process chambers and recovering metal that can typically be dangerous when performed by conventional methods.

Abstract: Methods and apparatus for removing condensed metal from the surfaces of metal processing chambers, such as, a vacuum induction metal (VIM) furnaces having, for example, condensed Mg or Ti, are disclosed. The methods and apparatus provide a robotic arm end positioned in the furnace having a nozzle operatively connected to a source of dry ice. The robotic arm end directs a stream of dry ice particles against the surface of the furnace to displace condensed metal. The displaced metal is collected for reuse or disposal. Aspects of the invention provide a safe and automated process for cleaning process chambers and recovering metal that can typically be dangerous when performed by conventional methods.

Abstract: An apparatus and method of removing scale from the surfaces of processed sheet metal and tubular metal employs a scale removing medium propelled by counter-rotating pairs of wheels positioned in close proximity to the metal surfaces.

Abstract: A method for removing mineral scale from tubing is disclosed. The method may include the steps of making a first longitudinal cut along a length of the tubing, making a second longitudinal cut along a length of tubing, and removing a plurality of sections of tubing, wherein the sections of tubing are defined by the first and second longitudinal cuts.

Abstract: A molten residual layer formed on a surface 26 of an electric-discharge machined portion 12 of a metal molding member 1 is eliminated by using a tool 70 made by a wire discharge grinding method. According to the wire discharge grinding method, a minute tool which high in processing accuracy and high in hardness can be obtained. Since the molten residual layer formed on a surface 26 of the portion 12 due to the electric-discharge machining is eliminated by using the tool, the molten residual layer can be eliminated uniformly with high accuracy.

Abstract: A method and apparatus for the descaling of metal surfaces without the use of caustic substances is provided. The apparatus includes a first and second blast heads containing nozzles that spray high velocity jets of media at a scale covered continuous sheet of steel. The continuous sheet of steel is advanced into an abrading station containing a pair of brush assemblies that include stainless steel bristled brushes. The stainless steel brushes engage the surface of the sheet of steel and abrade away the cracked scale, leaving a surface clean of scale. The surface produced is pH neutral and therefore resists additional corrosion and does not require oil coatings, or other protective treatments. Eliminating these steps makes for a faster, more robust process and saves considerable cost.

Abstract: The invention concerns a method for producing metal strip (1) in an installation (2), in which a metal strand, especially a thin slab, is brought to a desired temperature and/or is maintained at a desired temperature in a furnace (3, 3a, 3b) and is subjected to a rolling process in a rolling train (4) downstream of the furnace (3, 3a, 3b) in the direction of conveyance (R) of the metal strand (1). In accordance with the invention, to prevent the formation of scale deposits in the downstream region of the furnace, provision is made for the metal strand (1) to be subjected to at least one descaling operation during its residence time in the region (5) of the furnace (3, 3a, 3b). In addition, the invention concerns an installation for producing metal strip.

Abstract: Martensitic stainless steel whose steel composition is restricted within a specific range for each element is provided. The scale layer formed on the surface of the base material consists of an inner layer scale mainly including FeCr2O4 and an outer layer scale having a thickness of not more than 20 ?m, which outer layer is deposited on the inner layer scale at a surface coverage of not less than 1% and not more than 15%. The application of rust preventive oil onto the surface of the steel ensures an excellent weather resistance during a long term, and therefore a martensitic stainless steel forming no rust either in the outdoor depository or in the indoor depository can be provided. The steel can be used to manufacture, not only steel pipes, but also steel plates, steel rods and others in a wide application field.

Abstract: A method and apparatus for the descaling of metal surfaces without the use of caustic substances is provided. The apparatus includes a first and second blast heads containing fan shaped nozzles that spray high velocity jets of smooth edged, ceramic media at a scale covered continuous sheet of steel. The continuous sheet of steel is advanced into an abrading station containing a pair of brush assemblies that include stainless steel bristled brushes. The stainless steel brushes engage the surface of the sheet of steel and abrade away the cracked scale, leaving a surface clean of scale. The surface produced is pH neutral and therefore resists additional corrosion and does not require oil coatings, or other protective treatments. The metal surface is produced with a roughness that is less than 2.5 microns Ra without stretching, polishing, cold-rolling or the use of acid pickling. Eliminating these steps makes for a faster, more robust process and saves considerable cost.

Abstract: A descaler is provided for descaling the scale on hot finished wire or green rod. The descaler comprises two rollers that are mounted to a rotatable support plate. The support plate and the rollers rotate in unison. One of the rollers pivots relative to the support plate such that the rollers can be positioned substantially parallel to allow wire to be easily fed between the rollers for set up purposes and can be positioned substantially perpendicular in which the rollers are arranged to effect wire descaling when wire is pulled through the descaler. Rotation of the roller support plate from the initial set up position automatically pivots the one roller into the working position. The pivoting movement of the one roller is accomplished using the tension of the wire that is created as the roller support plate is rotated and/or a cam mechanism.

Abstract: Process for pickling stainless steel carried out at a temperature of between 20° and 70° C., with the use of a pickling solution containing the following basic ingredients: H2SO4 (free acid): 50 to 200 g/l HF (free acid): 0 to 60 g/l F− anion (total): 5 to 150 g/l SO42− anion (total): 50 to 350 g/l Total free acidity (H2SO4+HF): between 1 and 7 g. equiv./l where by “free acid” is meant the acid that does not constitute the anion bound in the form of salts or complexes with the metal cations present in the solution; and, in addition: Fe3+ in a quantity of at least 15 g/l chloride anion in a quantity of between 0.1 and 10 g/l, into which solution is fed, during the pickling process, an oxidant that is able to oxidize Fe2+ to Fe3+ in order to maintain the redox potential of the solution at a value of between +230 and +800 mV.

Abstract: A deburring tool for performing non-abrasive deburring of metal and other hard-material parts subject to burring. The deburring tool comprises a portion shaped to engage a specific surface on a workpiece, and surfaced with a deburring material comprising the soft, fuzzy, female loop half of ordinary hook and loop fastener. The female loop half of the hook and loop fastening material is non-abrasive, yet is extremely effective at removing small burrs and shavings from metal parts. In a preferred form, the deburring tool forms a two-sided deburring channel or track through which a part such as a hose connector block having a recessed surface needing deburring can be swiped. Both sides of the channel are surfaced with the female loop half of the hook and loop fastener as the deburring medium.

Abstract: A threading and scale removing device is disclosed which includes a heating apparatus having an inlet and an outlet. A work-piece is fed through the inlet and exits through the outlet. A plurality of rollers are operatively associated with the heating apparatus. A belt is mounted on the plurality of rollers and is adapted to rotate through the heating apparatus. As the belt rotates, it functions to thread the work-piece through the heating apparatus. Once the work-piece has been threaded through the heating apparatus, the belt functions to catch and remove metal scales that flake from the work-piece during heating. A motor is operatively connected to the plurality of rollers for driving the rollers and allowing the belt to rotate through the heating apparatus.

Abstract: A water heater has a cold water inlet bushing which screws into a threaded boss in the side wall of a hot water tank near its bottom. Cold water is injected through a pipe into the inlet bushing. A blind passageway is formed within the inlet bushing which extends radially inwardly from the tank outer wall. An outlet port intersects the blind passageway at 90 degrees, and is positioned tangent to the circular outer wall of the hot water tank at the point the tank is penetrated by the inlet bushing. The inlet bushing creates a jet of water which results in the water within the tank rotating. When turbulent mixing and circulation are created by the inlet water jet, smaller particles of sediment which are placed into suspension can be removed from the hot water tank along with the hot water.

Abstract: A descaling device for hydromechanically descaling metal strip has a descaling spray arrangement with first and second spray nozzles arranged adjacent to one another in first and second spray nozzle rows transverse to the transport direction with several first and second spray nozzle rows successively arranged in the transport direction above a top side and underneath a bottom side of the metal strip. The first and second spray nozzles spray a high pressure water jet onto the top and bottom sides. First catch troughs are correlated with the first spray nozzles and catch water of the high pressure water jets of the first spray nozzles. The first spray nozzle rows together with the first catch troughs are pivotable about a pivot axis and vertically adjustable relative to the top side by a signal from a measuring device.

Abstract: A water heater has a cold water inlet bushing which screws into a threaded boss in the side wall of a hot water tank near its bottom. Cold water is injected through a pipe into the inlet bushing. A blind passageway is formed within the inlet bushing which extends radially inwardly from the tank outer wall. An outlet port intersects the blind passageway at 90 degrees, and is positioned tangent to the circular outer wall of the hot water tank at the point the tank is penetrated by the inlet bushing. The inlet bushing creates a jet of water which results in the water within the tank rotating. When turbulent mixing and circulation are created by the inlet water jet, smaller particles of sediment which are placed into suspension can be removed from the hot water tank along with the hot water.

Abstract: A process for the production of a homogenized material of metals and alloys from a slab, and the material has a fine microstructure or fine nonmetallic inclusions and has less segregation of alloying elements.

Abstract: A method of improving the surface quality of a continuously cast slab, particularly a thin slab having a maximum cast thickness of 100 mm, wherein the slab is covered with a casting slag film and a layer of scale, and wherein the slab is descaled after casting and is rolled in a finishing train. A reaction agent, which is different from water, is applied onto the slab prior to descaling or during descaling. The application of the reaction agent may be preceded by a conventional hydraulic, mechanical or pneumatic removal of the layer of scale which covers the slab.

Abstract: An improved alkaline cleaning solution that has the ability to descale, derust, and completely dissolve machining lubricants coated on steel and other iron alloy objects, the alkaline cleaning solution consisting essentially of: (a) water; (b) about 10% to 95% by volume of a water-soluble descaling and derusting agent; and (c) about 2% to 8% by weight of a water-soluble sequestering agent selected from the group consisting of sodium gluconate and its functional equivalents.