Abstract: A method of grinding 3-face ground cutting blades for producing gears by a face hobbing cutting process wherein the correct initial blade spacing angle ? is achieved while providing the desired values for the effective cutting edge hook angle and the effective side rake angle as well as providing a complete cutting blade front face clean-up.

Abstract: A motion which creates an end relief and which is integrated into the plunging cycle of non-generated bevel gears. The tool, after feeding to the correct tooth forming position in case of non-generated gears, is swung sideways out of cutting or grinding contact with the slot instead of along a withdraw path which is identical to the plunge path but opposite in direction.

Abstract: A method for sharpening radially extending teeth on a disk included: 1) sharpening a tooth by moving the disk relative to a cutting head, 2) separating the disk from the cutting head, 3) indexing the disk to the next tooth, 4) engaging the cutting head with the next tooth, and repeating steps 1)-4) until sharpening is complete. A machine for sharpening teeth includes: a table movable in the x-y plane, an angle plate mounted on the table for holding a disk, a digital indexer for rotating the disk, a cutting head for sharpening the teeth, and a computer for the controlling the movement of the disk relative to the cutting head by sequentially moving the disk via movement of the table and rotation of the disk on the angle plate. A rotary cutting head has a cutting element affixed at a periphery of the head.

Abstract: A face hobbing cutter system for face hobbing spiral bevel gears. The system includes at least one set of detachable cartridge assemblies having a plurality of respective cartridge assemblies. Each cartridge assembly includes a plurality of cartridges and indexable milling inserts. A part of the inserts of each set of cartridge assemblies are rhombic, tangential-mounted inserts for milling flanks of spiral bevel gear teeth, while the other inserts are grooving inserts, which are arranged transversely to the tangential-mounted inserts, for milling roots of spiral bevel gear teeth. The tangential-mounted inserts of each set of cartridge assemblies are provided in pairs, one being provided with its front facing the central axis, and the other being provided with its front facing away the central axis, to respectively mill concave curved flanks and convex curved flanks of the spiral bevel gear teeth.

Abstract: A tool for cyclo-palloid gear hobbing includes a head and a plurality of milling inserts protruding from a front side thereof. The milling inserts are mounted, two by two, in chip removal units that are detachably connected to the head. Each milling insert is clamped by a wedge and a screw that are easy to access. The wedge acts tangentially against the milling insert behind which there is a tangential support in the form of a shoulder. By clamping the milling insert with a respective wedge the milling inserts can be mounted and dismounted in a simple way, and each group of wedge+milling insert+tangential support can be located tangentially and thereby efficiently carry the cutting forces acting on the milling insert. In further aspects, an insert holder intended for the tool, a chip removal unit of an insert holder and an insert kit are disclosed.

Abstract: A ring gear or pinion common outside chamfer tool and a common inside chamfer tool are disclosed. The common chamfer tools comprise a shank, a tip end and a chamfering edge. The shank is attachable to a gear cutter and has a tip end formed on the distal end thereof. The chamfering edge is positioned within the tip end and is configured to form a tooth top-land radius of multiple gear ratios. A method of designing a ring gear or pinion common outside chamfer tool and common inside chamfer tool for multiple gear ratios is also described.

Abstract: Gear milling cutter with replaceable milling inserts mounted on flank sides. Some are root inserts placed in tangentially spaced-apart positions along the periphery of the basic body; others are flank inserts tangentially spaced-apart and in ring formation radially inside the root inserts. Sweep areas of radially separated inserts overlap in a ring-shaped overlapping zone by radially inner ends of root inserts being situated nearer the center axis than radially outer ends of the flank insert next inside. A part edge of the cutting edge, located between the straight main edge and one of the ends of the insert is shorter than the main edge and deviates from a straight reference line in the extension of the main edge at a deviation angle of at most 10°. Cutting edges of root inserts overlap cutting edges of flank inserts in a point of intersection situated between end points of the part edges.

Abstract: A face hobbing cutter system for face hobbing spiral bevel gears. The system includes at least one set of detachable cartridge assemblies having a plurality of respective cartridge assemblies. Each cartridge assembly includes a plurality of cartridges and indexable milling inserts. A part of the inserts of each set of cartridge assemblies are rhombic, tangential-mounted inserts for milling flanks of spiral bevel gear teeth, while the other inserts are grooving inserts, which are arranged transversely to the tangential-mounted inserts, for milling roots of spiral bevel gear teeth. The tangential-mounted inserts of each set of cartridge assemblies are provided in pairs, one being provided with its front facing the central axis, and the other being provided with its front facing away the central axis, to respectively mill concave curved flanks and convex curved flanks of the spiral bevel gear teeth.

Abstract: Bar cutter head (20) for receiving multiple bar cutters of a first bar cutter set, the bar cutter head (20) having n receptacle openings (25.1-25.6) for receiving n bar cutters of the first bar cutter set, which are all situated along a first concentric cutter head nominal circle having a first cutter head nominal radius (r1). A first spiral-toothed bevel gear (11) can be milled in the single-indexing method in this configuration. The bar cutter head (20) additionally has m receptacle openings (26.1 -26.6) for receiving m bar cutters of a second bar cutter set, which are all situated along a second concentric cutter head nominal circle having a second cutter head nominal radius (r2). A second spiral-toothed bevel gear can be milled in the configuration having the m bar cutters. It is thus a universally-usable cutter head (20).

Abstract: A cutting blade for face milling wherein the cutting blade is constructed to cut a predetermined final dimension of a tooth slot along a portion of the cutting end (i.e. the primary cutting edge portion) of the blade and to cut the remainder of the tooth slot at an amount less that the predetermined final dimension of the tooth slot along the remaining portion (i.e. the secondary cutting edge portion) of the cutting end. The construction of the inventive cutting blade provides sharing of the cutting load amongst the blade cutting edges and also provides sufficient clearance in the tooth slot whereby the cutting blade can be repositioned to allow truing of the cutter, particularly with respect to the primary portion.

Abstract: In a method and a bar blade for milling spiral bevel gears and hypoid gears, a shaft of the bar blade has a blade profile that is formed by the cross-section of at least one cutting area, at least two free areas, and at least one top area. The blade profile is provided with a first cutting edge for a first flank, a second cutting edge for a second flank that faces the first flank, and a top cutting edge for the bottom of a tooth space. The first and the second cutting edge are embodied as principal cutting edges for completely cutting the first or second flank. The top cutting edge is configured for completely cutting the bottom of the tooth space such that the tooth space comprising the complete final geometry is created in one milling process by means of one and the same bar blade.

Abstract: Bar cutter head (20) for receiving multiple bar cutters of a first bar cutter set, the bar cutter head (20) having n receptacle openings (25.1-25.6) for receiving n bar cutters of the first bar cutter set, which are all situated along a first concentric cutter head nominal circle having a first cutter head nominal radius (r1). A first spiral-toothed bevel gear (11) can be milled in the single-indexing method in this configuration. The bar cutter head (20) additionally has m receptacle openings (26.1-26.6) for receiving m bar cutters of a second bar cutter set, which are all situated along a second concentric cutter head nominal circle having a second cutter head nominal radius (r2). A second spiral-toothed bevel gear can be milled in the configuration having the m bar cutters. It is thus a universally-usable cutter head (20).

Abstract: A manner of reducing or eliminating chip packing in gear cutting tools, especially in bevel gear cutting tools wherein the back surfaces of at least some cutting blades are modified by the introduction of a rake angled surface and/or a hook angled surface thereby resulting in an opening-up of the gap between successive cutting blades in a direction radially or axially away from the cutting tool. Such an opening-up facilitates the removal of chips from between the cutting blades as the cutting tool rotates during cutting.

Abstract: A hob type cutter blade for use in a hobbing process. The cutter blade is formed with at least one cooling passage that permits the flow of coolant through the cutter blade to the contact surface reducing the heat generation as well as dissipating any heat already produced during the hobbing operation. During manufacturing, the cooling passage is sintered into the carbide cutter blade without the addition of separate operation.

Abstract: A face hobbing cutter including a cutter body having a top surface and a bottom surface and a side surface extending between the top surface and the bottom surface. A plurality of slots are formed within the cutter body extending from the top surface inward into the cutter body. The slots are adapted to receive cutting blades wherein each cutting blade is fixed in position in the respective slot by a wedge clamping assembly. The wedge clamping assembly includes a wedge block and a wedge screw for operatively securing the wedge block within the respective slot. The wedge block includes an outwardly facing locking surface for engaging a side of the cutting blade. The face hobbing cutter further includes an adjustable stop. The adjustable stop is in communication with the slot to support the cutting blade at the desired height from the top surface of the face hobbing cutter.

Abstract: A gear hobbing cutter system that includes a cutter head body having a plurality of cartridge-receiving slots arranged in pairs comprising an inside and an outside cartridge-receiving slot. Each pair of inside and outside cartridge-receiving slots are capable of receiving a respective inside and outside cartridge assembly. To ensure that the inside and outside cartridge assemblies are properly positioned within their respective cartridge-receiving slots, one of the dimensions, preferably the length, of the inside cartridge-receiving slot and its respective inside cartridge assembly of a pair is different than the outside cartridge-receiving slot its respective outside cartridge assembly so as to form an error proofing system. A deformable area is provided between the cartridge-receiving slot and the cutter head body. The deformable area includes a flex area for controlling an amount of deformation of the deformable area when a clamping member bears against a clamping pad.

Abstract: A cutter head assembly including: (a) a main body which has a cutting-blade receiving bore and a clamping-member receiving bore partially interfering with the cutting-blade receiving bore; (b) a cutting blade received in the cutting-blade receiving bore and having a flat surface as a part of an outer circumferential surface thereof and parallel to an axis of the cutting blade; and (c) a cylindrical clamping member received in the clamping-member receiving bore and having a fitting portion and a cam portion. The cylindrical clamping member is fitted at the fitting portion in the clamping-member receiving bore. The cam portion has a cam surface whose radial distance from an axis of the fitting portion changes in a circumferential direction of the cylindrical clamping member.

Abstract: A cutter blade for use with a face hob type cutter for producing the teeth of spiral bevel and hypoid gear members by a continuous index, face hobbing process comprises a cutter blade shank having a cutting member provided at one end thereof. The cutting member includes a tooth side cutting edge having a given axial pressure angle, and a tooth topland cutting edge. The tooth topland cutting edge of the cutting member simultaneously forms a topland surface of the tooth of the gear member as the tooth is cut by the tooth side cutting edge of the cutting member.

Abstract: A face hobbing cutter including a cutter body having a top surface and a bottom surface and a side surface extending between the top surface and the bottom surface. A plurality of slots are formed within the cutter body extending from the top surface inward into the cutter body. The slots are adapted to receive cutting blades wherein each cutting blade is fixed in position in the respective slot by a wedge clamping assembly. The wedge clamping assembly includes a wedge block and a wedge screw for operatively securing the wedge block within the respective slot. The wedge block includes an outwardly facing locking surface for engaging a side of the cutting blade. The face hobbing cutter further includes an adjustable stop. The adjustable stop is in communication with the slot to support the cutting blade at the desired height from the top surface of the face hobbing cutter.

Abstract: A cutter head assembly including: (a) a main body which has a cutting-blade receiving bore and a clamping-member receiving bore partially interfering with the cutting-blade receiving bore; (b) a cutting blade received in the cutting-blade receiving bore and having a flat surface as a part of an outer circumferential surface thereof and parallel to an axis of the cutting blade; and (c) a cylindrical clamping member received in the clamping-member receiving bore and having a fitting portion and a cam portion. The cylindrical clamping member is fitted at the fitting portion in the clamping-member receiving bore. The cam portion has a cam surface whose radial distance from an axis of the fitting portion changes in a circumferential direction of the cylindrical clamping member.

Abstract: A cutting tool comprising a cutter body member having a generally circular shape, a front surface, a back surface and an axis of rotation, the cutter body member includes an outer portion comprising a plurality of individual projections arranged spaced from one another about the cutter body with the space between successive projections defining receiving slots for cutting blades. The individual projections each further comprise an outer surface with at least one of the outer surfaces including a protrusion. Each of the blade receiving slots comprises opposing first and second side surfaces and an inner end portion with the inner end portion having a pair of angled mounting surfaces, one of the mounting surfaces extends from the first side surface and the other mounting surface extends from the second side surface with the angled mounting surfaces extending toward one another. Each of the angled mounting surfaces is oriented at an angle of less than 90 degrees with respect to its respective side surface.

Abstract: A cutter head including a cutter body portion having a first outer surface and a second outer surface located inward of the first outer surface. Both first and second outer surfaces are interrupted by a plurality of blade receiving slots which extend inward into the cutter body portion. The first and second outer surfaces are arranged such that an annular projection is formed protruding from the second outer surface and extending to the first outer surface. The annular projection is also interrupted by the plurality of cutting blade slots thus forming a plurality of individual projections. The cutter head additionally includes a clamping ring extending about the cutter body and secured to the annular projection.

Abstract: A cutter head including a cutter body portion having a first outer surface and a second outer surface located inward of the first outer surface. Both first and second outer surfaces are interrupted by a plurality of blade receiving slots which extend inward into the cutter body portion. The first and second outer surfaces are arranged such that an annular projection is formed protruding from the second outer surface and extending to the first outer surface. The annular projection is also interrupted by the plurality of cutting blade slots thus forming a plurality of individual projections. The cutter head additionally includes a clamping ring extending about the cutter body and secured to the annular projection.

Abstract: A front-loading rotary ring cutter for face milling or face hobbing processes wherein the cutter ring is secured to the cutter head by means which eliminate the need to remove the entire cutter assembly from the spindle of a machine tool when changing cutter rings. Preferably the cutter ring includes a radially inward extending base portion through which mounting screws may pass to engage the cutter head for securing the cutter ring to the cutter head. The cutter assembly may also include an adapter plate for attaching the rotary cutter to a machine spindle.

Abstract: A front-loading rotary ring cutter for face milling or face hobbing processes wherein the cutter ring is secured to the cutter head by means which eliminate the need to remove the entire cutter assembly from the spindle of a machine tool when changing cutter rings. Preferably the cutter ring includes a radially inward extending base portion through which mounting screws may pass to engage the cutter head for securing the cutter ring to the cutter head. The cutter assembly may also include an adapter plate for attaching the rotary cutter to a machine spindle.

Abstract: A cutter blade for use with a face hob type cutter for producing the teeth of spiral bevel and hypoid gear members by a continuous index, face hobbing process comprises a cutter blade shank having a cutting member provided at one end thereof. The cutting member includes a tooth cutting edge having a given axial pressure angle, and a relief edge adjacent the tooth cutting edge having an axial pressure angle greater than the axial pressure angle of the tooth cutting edge. The relief edge of the cutting member simultaneously forms a relief on the tip of the tooth of the gear member as the tooth is cut by the tooth cutting edge of the cutting member.

Abstract: An apparatus for positioning a gear blank on a workpiece spindle of a gear generating machine. An indicating element orientates cutter blades of a milling cutter of a gear generating machine relative to a gear blank and rough cut teeth of the gear blank.

Abstract: A face mill type cutter, preferably a rotary ring cutter, having coolant passages located within the cutter to supply coolant to discharge outlets located between and/or in the stock removing surfaces located on the cutter. Coolant is supplied to the face mill cutter either by a coolant shroud arranged about at least a portion of the periphery of the cutter, or, by at least one coolant delivery passage arranged in the spindle of a machine tool.

Abstract: An annular milling cutter for machining bevel gears is disclosed, which has a set of cutter blades including an inner blade and an outer one. A blade point width and a radius of curvature of a corner of a head of the outer blade are larger than the counterparts of the inner blade.

Abstract: To provide better possibilities for shaping or forming the tooth bearing pattern or localized tooth contact the cutting edges, i.e. the outer and the inner cutting edges, of the cutters are inserted into the face cutter head such that an end of the cutting edge which faces the base of the tooth leads the other end of the same cutting edge.

Abstract: A single-tooth cutter for sloping the axial face of gears, in which the gear which is to be worked performs a continuous or step-by-step rotary movement whereby successive rotations of the single-tooth cutter will cause a working on successive teeth at least one sloped surface, and in which the workpiece and the single-tooth cutter after each workpiece rotation approach one another, until the desired sloped shape is reached, the chip removal occurring through the provision of at least two edges which in peripheral direction are arranged one directly behind the other. A cutter which can also be used for this has two edges which act one directly after the other, which edges can have a different distance from the axis of rotation of the cutter.