Abstract: A broaching machine and method for machining main bearings and crankpin bearings on a crankshaft for an automotive engine wherein a plurality of removable cutting tool inserts are arranged on a horizontally reciprocating slide below a rotating crankshaft to machine a plurality of bearings and distribute machining forces over the machining operation during a single pass of the slide. The slide also serves as a transfer device for loading and unloading crankshafts into the machine. An air bearing can be developed between the slide and the tooling to assist the operator in removing the tooling from the slide.

Abstract: Method and apparatus for broaching an outer surface of a resin layer of a resin-coated part whose external side surface is coated with the resin layer, wherein a backing plate is used to back the resin-coated part such that the plate is held in contact with an end face of the part at which a movable broach terminates a broaching cut in a direction along the outer surface of the resin layer. The backing plate has an external profile similar to a cutting edge contour of the broach. The backing plate is positioned on a work bed of the broaching apparatus such that its external profile is inwardly spaced from the cutting edge contour of the broach a plane perpendicular to the direction of movement of the broach. The backing plate, which forms a part of a work-holding fixture, serves to protect the resin layer from breakage, chipping or other defects at the end of a broaching pass along the outside of the resin-coated part.