Abstract: The inventive working spindle comprises a spindle housing and a spindle shaft with axial positioning surface and axial contact surface by which the correct axial position of each fitting provided spindle shaft in the spindle housing is obtained. For torque-proof holding of the spindle shaft in the spindle housing, preferably with stationary motor, a braking unit is provided that comprises a radial outer part that is coupled with the spindle housing in a torque-proof manner and a radial inner part that is coupled with the spindle shaft in a torque-proof manner. The largest outer diameter of the peripheral surface of the inner part is smaller than the narrowest location of the through-opening of the spindle housing between the braking unit and the tool side end of the spindle housing. For this reason the spindle shaft can be readily removed from the spindle housing without disassembly measures of the braking unit, if required, and can be reinserted in reverse route.

Abstract: The present disclosure relates to a method for operating a machine tool, in particular a gear cutting machine, with at least two machine tables, with at least one common counter-support and with at least two counter-bracket arms, wherein the clamping forces are controlled and/or regulated at the respective position in dependence on the current process and in dependence on the process forces necessary according to the current process. Furthermore, the present disclosure relates to a machine tool, in particular a gear cutting machine.

Abstract: Gearwheel cutting machine for machining the tooth flanks of gearwheels (1), comprising chucking means (20) for chucking a workpiece (1) to be machined; a gear cutting tool; and a flat, ring-shaped vibration-damping element (21) insertable in the area of the chucking means (20) during the chucking of the workpiece (1) to be machined, the ring-shaped vibration-damping element (21) being provided in order to suppress or damp vibrations.

Abstract: The present invention aims to provide a working device for deburring or chamfering easily, for example on the both sides of a gear, and for desired deburring or chamfering effectively on a large-sized gear, and comprises a base stage, a workpiece hold and rotate device mounted thereon for holding and rotating a workpiece, a working device mounted on the base stage and movable to and from the workpiece and having a working tool for working against obverse and reverse sides of the workpiece, a pressing device for pressing the working device toward the workpiece, and a tracing device on the working means, composed of a workpiece obverse side tracing member corresponding to the obverse side of workpiece, and a workpiece reverse side tracing member corresponding to the reverse side of workpiece, for moving the working device in forward and rearward directions by becoming in contact with and tracing shape of the workpiece.

Abstract: The present disclosure relates to a method for operating a machine tool, in particular a gear cutting machine, with at least two machine tables, with at least one common counter-support and with at least two counter-bracket arms, wherein the clamping forces are controlled and/or regulated at the respective position in dependence on the current process and in dependence on the process forces necessary according to the current process. Furthermore, the present disclosure relates to a machine tool, in particular a gear cutting machine.

Abstract: Power honing/grinding machine for the finishing of cylindrical gears with external toothing tools, comprising a workpiece clamping unit having a first electrospindle rotatable about a first axis, and a tool-holder unit having a second electrospindle rotatable about a second axis, in which the movement of rotation of the second electrospindle about the second axis is synchronized with the movement of rotation of the first electrospindle about the first axis, wherein the first electrospindle has an external stator and an internal rotor and the second electrospindle has an internal stator and an external rotor.

Abstract: The present invention relates to a method for removing chips on a cutting machine. The method includes: a first step in which an air supplied from an air supply source is introduced to a first opening and is ejected from the first opening, so that an airflow having a predetermined chip blowing force is blown onto a first region among surfaces of respective parts of the cutting machine and respective parts of a work; and a second step in which a moving member having a communication path extending from an air inlet port to a second opening is moved to a position at which the air inlet port is communicated with the first opening, so that the air is ejected from the second opening and thus an airflow having a predetermined chip blowing force is blown onto a second region among the surfaces of the respective parts of the cutting machine and the respective parts of the work.

Abstract: Gearwheel cutting machine, which is designed for machining the tooth flanks of gearwheels (1), comprises chucking means (20) for chucking a workpiece (1) to be machined and a gear cutting tool. The gearwheel cutting machine is distinguished in that it comprises a flat, ring-shaped vibration-damping element (21), which is insertable in the area of the chucking means (20) during the chucking of the workpiece (1) to be machined, in order to suppress or damp vibrations.

Abstract: A machine tool for the production of teeth on workpieces is provided, comprising a workpiece holding device, a cold rolling device for the production of rough teeth on at least one workpiece held by the workpiece holding device by way of cold rolling and a cutting machining device for the fine cutting machining of the rough teeth of the at least one workpiece which is held on the workpiece holding device.

Abstract: The invention relates to a device for use in production of bevel gears. The device comprises a turning machine (22), with a working spindle (22.1) and a counter-holder (23), arranged co-axially to a rotational axis (B1) of the working spindle (22.1) for the coaxial tensioning of a workpiece blank (K1). A multi-functional tool holder (24) is provided, which may be displaced relative to the workpiece blank (K1) held in the turning machine (22) and comprises a tool base (25) mounted to rotate about an axis (B2). The tool base (25) is provided for fixing one or more tools. A tool housing (26) with milling head (27) is provided, the tool housing (26) being displaceable relative to the workpiece blank (K1) held in the turning machine (22) and the milling head (27) is mounted to rotate about a milling head axis (B3).

Abstract: An internal gear shaving machine 1 which brings a shaving cutter 3 and an internal gear held by a workpiece chuck 2 into engagement with a crossed axes angle, and subjects the tooth flanks of the internal gear to final machining while it rotationally drives at least one of the shaving cutter 3 and the workpiece chuck 2. The workpiece chuck 2 and shaving cutter 3 are supported movably toward and away from each other in a vertical direction with the workpiece chuck 2 higher and supported movably in the horizontal direction relative to each other. The workpiece chuck 3 is constituted to hold the outer circumferential surface of the internal gear with the axis of rotation of the internal gear oriented in a up-down direction so that shavings produced during processing by the shaving cutter can fall downwardly from the internal gear.

Abstract: A method for processing a gear set through a lapping operation that includes: providing a lapping machine tool having a first spindle and a second spindle, the second spindle being rotatable about an axis that is generally perpendicular to a rotational axis of the first spindle, the lapping machine tool having a loading zone for loading the first and second spindles; providing a robot with an end effector; loading a first gear set to a first end of the end effector, the first gear set having a ring gear and a pinion gear; moving the first end of the end effector into the loading zone; and loading the first gear set to the lapping machine tool without removing the end effector from the loading zone such that the ring gear is loaded onto the first spindle and the pinion gear is loaded onto the second spindle. An end effector is also provided.

Abstract: Method and apparatus for positioning a workpiece in a spindle of a machine tool and/or removing a workpiece from the spindle. The machine spindle includes an axis of rotation and the workpiece includes a centerline extending between a first end surface and a second end surface. A mechanism is provided for grasping the workpiece, preferably on its centers, in a position proximate the spindle whereby the workpiece centerline is coincident with the axis of rotation of the spindle. The spindle is moved relative to the workpiece in the direction of the axis of rotation whereby the workpiece is inserted into the spindle or removed from the spindle.

Abstract: A method for manufacturing a bevel gear member, comprises the steps of providing a bevel gear blank having a gearhead, forming gear teeth on the gearhead of the bevel gear blank by simultaneously cutting gear tooth top land, gear tooth side profile and a bottom land to form an unfinished bevel gear member using a face hobbing process, and machining at least one selected surface of the unfinished bevel gear member using the top lands of said gear teeth as a datum for centering the unfinished bevel gear member, thus forming a finished product. The method is applicable for manufacturing the bevel gear member both with shaft axially extending from the gearhead and without the shaft. The bevel gear members manufactured with this method exhibit reduced runout and require simpler, less expensive tooling.

Abstract: A workpiece fixture for gear cutting machines and an interchangeable part for said workpiece fixture are adapted to each other. One end of the interchangeable part is used for fixation to the workpiece fixture and has on the one hand a face with at least one ramp extending in the circumferential direction relative to a rotation axis, and a locking element, the locking element cooperating with a locking element of the workpiece fixture so as to permit separation of the locked interchangeable part from the workpiece fixture only if a minimum force is overcome. The workpiece fixture has for its part in addition to the aforementioned locking element a surface formed cylindrically, at least in parts, relative to a rotation axis as a radial bearing surface for the interchangeable part, and a stop face or at least one radially protruding stop pin which cooperates axially with the ramp of the interchangeable part.

Abstract: Centering device acting upon an already present first ring (14a) of a straight or double helical toothing of gears, sprocket wheels or pulleys to obtain the second ring (14b) of the toothing generated by a pinion shaped cutter (16), a central groove (19) separating said first ring and said second ring. The centering device comprising a retractable pin (20, 120), cooperating during the positioning step of the gear (13), with at least a tooth (15) of the first ring (14a), having a first waiting position (20a, 120a) and a second operating position (20b, 120b) defining the angular position of the gear (13) clamped on the rotary supporting base (18), the angular position being functionally correlated to the plane which contains the axis (25) of the gear (11) and the axis (26) of the cutter (16).

Abstract: In order to rotationally drive a gear material (3) when the gear material (3) is gear machined using a hob (not shown), a drive hole (34) having a circular configuration in section and extending on an axis L of the gear material (3) is formed in an end face (3e) of the gear material (3) and a shaft member (4) having a polygonal configuration is employed. The distance from an axis of this shaft body (4) to each angular portion (4a) is larger than the radius of the drive hole (34). The distance from the axis of the shaft member (4) to each side portion (4b) of the shaft member (4) is smaller than the radius of the drive hole (34). The shaft member (4) is fitted, under pressure, in the drive hole (34) and the gear member (3) is rotationally driven through this shaft member (4).

Abstract: In order to rotationally drive a gear material (3) when the gear material (3) is gear machined using a hob (not shown), a drive hole (34) having a circular configuration in section and extending on an axis L of the gear material (3) is formed in an end face (3e) of the gear material (3) and a shaft member (4) having a polygonal configuration is employed. The distance from an axis of this shaft body (4) to each angular portion (4a) is larger than the radius of the drive hole (34). The distance from the axis of the shaft member (4) to each side portion (4b) of the shaft member (4) is smaller than the radius of the drive hole (34). The shaft member (4) is fitted, under pressure, in the drive hole (34) and the gear member (3) is rotationally driven through this shaft member (4).

Abstract: Workholding apparatus for mounting a workpiece (6) on a machine tool, the apparatus comprising a diaphragm chuck portion (2) and a tailstock portion (4). The chuck (2) includes a backing ring (70) with face portion (74) attached to the diaphragm (44) with the backing ring (70) having a centering locator guide (76) for centering and stopping the axial advancement of a workpiece in the chuck (2). The chuck (2) also includes a support ring (106) including material (109) located at the periphery thereof for sealing the area between the chuck and the workpiece and dampening vibrations brought about by the machining process. The tailstock portion (4) comprises a rotatable tailstock support (112) having at least one workpiece seating surface (117). The tailstock includes a centering locator guide (114) extending axially from the tailstock support (112) and having a generally curved outer surface (115) for centering the workpiece in the chuck (2).

Abstract: A method is disclosed which envisages the use of a vertical axis equipment magazine with a number of stations, each occupied by a workholding device, and a change arm that is rotatable through a horizontal plane and which picks up devices singly from the magazine and transfers them to a work rest. The work rest itself is provided with a flat horizontal surface and a vertical cylindrical surface serving to support and locate the device, respectively, and a scraper is employed for the purpose of keeping these surfaces clean. A sensor detects any error in the position of the workholding device relative to the two surfaces.

Abstract: An improved mandrel chuck for the backstop assembly of a friction welding machine holds a first interiorly lobed workpiece as a second rotating workpiece is displaced into forceful engagement therewith. The improved chuck comprises a main body portion, an end portion rigidly fixed to the main body portion, and an intermediate portion mounted between the main body portion and the end portion, all of the chuck portions having similar exterior lobes in a configuration which complements the interior lobes of the first workpiece. A hydraulic actuator rotates the intermediate portion relative to the main body and end portions to interiorly grip the first workpiece wherein one end of the first workpiece projects from and is proximate to the chuck end portion, whereby the chuck will not contribute to any outward bowing or distortion of the workpiece end.

Abstract: A multiple jaw holding chuck (10) is provided which is quickly and easily adjusted to grip workpieces (W) on either the interior or exterior surfaces thereof. The holding chuck comprises a housing (12) having a plurality of bores (34) formed therein in which shafts (38) are rotationally received. The shafts carry jaws (50) on the free ends thereof and are quickly and easily removed and/or repositioned in the bores.