Honeycomb Patents (Class 410/154)
  • Patent number: 11155199
    Abstract: The invention discloses a dunnage bag arrangement for securing loads, includes an inflatable dunnage bag having a gastight inflatable bladder; and a hanger member connected to the dunnage bag and adapted to being supported on top of loads and adapted to support the dunnage bag in a void between loads. The dunnage bag includes a reinforcing sleeve made of at least one material ply, the sleeve having a first opening and a second opening, and the sleeve being folded and sealed and/or stitched to close off at least one of the openings.
    Type: Grant
    Filed: January 9, 2020
    Date of Patent: October 26, 2021
    Assignee: Stopak India Pvt. Ltd.
    Inventor: Bester Jacobus Pansegrouw
  • Patent number: 8715806
    Abstract: A sandwich construction including a core having inner and outer surfaces and comprising a sheet material oriented extending between the inner and outer core surfaces in a configuration providing resistance to crushing in a direction between the inner and outer surfaces. The formable protector further includes an outer facing layer of a sheet material adhered to the outer surface of the core layer; and an inner facing layer adhered to the core inner surface and being sufficiently deformable to conform to a sharp edge of a protected object when the protector is bent therearound, and being substantially more compressible or stretchable than the outer facing layer. The core has sufficient resistance to crushing and the outer facing layer is sufficiently durable for causing the core to partially crush when the protector is bent around the sharp edge while partially retaining crushing resistance for protecting the sharp edge against impact.
    Type: Grant
    Filed: October 19, 2010
    Date of Patent: May 6, 2014
    Assignee: Hexacomb Corporation
    Inventor: Johannes Philippus Ludovicus Maria Diderich
  • Patent number: 8623489
    Abstract: The dunnage can be used for protecting edges of articles such as wood furniture during shipping and has a honeycomb panel having a first and second opposed faces, and a first and second adjacent panel sections folded relative to each other along a V-groove extending into the first face, a layer of antiskid cohesive material applied on the V-groove and maintaining said first and second adjacent panels in said folded configuration, and also applied on a substantial portion of one of said first and second adjacent panel sections, on the first face. The cohesive on the exposed face of the folded dunnage acts as an antiskid which reduces the likelihood of the dunnage sliding once applied to the edge of the article, and also reduces the abrasiveness of the honeycomb panel. A process of production is also disclosed where the V-groove can be made on line.
    Type: Grant
    Filed: August 31, 2009
    Date of Patent: January 7, 2014
    Assignee: Cascades Canada Inc.
    Inventors: Diego Depaoli, Martin Parenteau, Michael Kumar, Patrick Laroche, Hugues Prud'Homme, Ernie Carnegie
  • Patent number: 8398343
    Abstract: The present invention is a cargo restraint system for protecting a barrel-contained cargo in a cargo vehicle space during transportation. In one example, the cargo vehicle may contain two sets of stacked barrels with each set having three vertical levels of barrels. In a first embodiment of the invention, the cargo restraint system includes at least one crush cushion placed at either a front end or a back end of the barrel-contained cargo. The crush cushion provides at least five contact points against each barrel and the contact points are arranged along three levels of crush zones. An end-wall system is placed adjacent to the crush cushion. At least one angle member with a plurality of strap separation slots is coupled to the end-wall system. Each strap is threaded through the strap separation slots and is anchored to the cargo vehicle to securely hold the barrel-contained cargo to the crush cushion and the end wall system.
    Type: Grant
    Filed: February 4, 2010
    Date of Patent: March 19, 2013
    Assignee: Sunrise Mfg., Inc.
    Inventors: Patrick Henley, Lori Funk
  • Patent number: 8308411
    Abstract: A unitary void filling apparatus for use as a lengthwise void spacer which is capable of preventing movement of a load disposed on a pallet, protecting the load from end-to-end forces, and acting as a dust cover. The apparatus consists of a frame folded to make a central area, which fits on top of the load, and two vertical sides, which hangs over opposite ends of the load. Attached to each vertical side are covered void fillers, each adapted to substantially fill any lengthwise underhang and protect the load from end-to-end forces. The central area of the frame supports the vertical sides to which the void fillers are attached, thereby holding the void fillers in the proper position and also preventing dust from accumulating on the cargo.
    Type: Grant
    Filed: August 16, 2010
    Date of Patent: November 13, 2012
    Assignee: Sunrise Mfg, Inc.
    Inventors: Lori H. Funk, Patrick M. Henley
  • Publication number: 20120099941
    Abstract: An encapsulated bulkhead for use as a void filler to secure and protect cargo loads during transportation, such as in rail cars or trucks, is described. The encapsulated bulkhead includes a bulkhead member and an encapsulation or coating. In one embodiment, the bulkhead member includes two planar parallel deck sheets, a planar peripheral side member, and a honeycomb cell core, which may be made of corrugated paper or other paper. In another embodiment, the bulkhead member is a uniform expanded polystyrene foam. The coating is a water-resistant material which may be an elastomer, such as a polyurea, polyurethane, or polyurethane/polyurea hybrid. A method for encapsulating a bulkhead member is also provided. The method includes the steps of providing a bulkhead member, spraying the bulkhead member with the components of an elastomer to coat or encapsulate the bulkhead, and allowing the components to cure for a period of time sufficient to form the water-resistant elastomer.
    Type: Application
    Filed: October 22, 2010
    Publication date: April 26, 2012
    Inventors: Michael Joseph Larsh, Michael Edward Moore
  • Publication number: 20110033258
    Abstract: The load securement apparatus, system, and method includes a pallet onto which freight can be loaded and a shroud for surrounding the freight on the pallet. The system and method can also include a drop down void filler for filling space wherein the drop down void filler can be positioned along a longitudinal plane of the transportation vehicle between two pallets loaded with freight. Panels, such as, for example, honeycomb panels, can be positioned both along a transverse plane of the transportation vehicle as well as a longitudinal plane of the transportation vehicle. Bulkhead panels can also be positioned along a transverse plane of the transportation vehicle between two pallets loaded with freight and can fill space and further secure the freight. Additionally, an airbag can be positioned along a transverse plane of the transportation vehicle between two bulkhead panels and can also fill space and secure the freight.
    Type: Application
    Filed: June 28, 2010
    Publication date: February 10, 2011
    Applicant: ILLINOIS TOOL WORKS INC.
    Inventor: Curt C. Unander
  • Publication number: 20100316463
    Abstract: A unitary void filling apparatus for use as a lengthwise void spacer which is capable of preventing movement of a load disposed on a pallet, protecting the load from end-to-end forces, and acting as a dust cover. The apparatus consists of a frame folded to make a central area, which fits on top of the load, and two vertical sides, which hangs over opposite ends of the load. Attached to each vertical side are covered void fillers, each adapted to substantially fill any lengthwise underhang and protect the load from end-to-end forces. The central area of the frame supports the vertical sides to which the void fillers are attached, thereby holding the void fillers in the proper position and also preventing dust from accumulating on the cargo.
    Type: Application
    Filed: August 16, 2010
    Publication date: December 16, 2010
    Inventors: Lori H. Funk, Patrick M. Henley
  • Patent number: 7798754
    Abstract: A unitary void filling apparatus for use as a lengthwise void spacer which is capable of preventing movement of a load disposed on a pallet, protecting the load from end-to-end forces, and acting as a dust cover. The apparatus consists of a frame folded to make a central area, which fits on top of the load, and two vertical sides, which hangs over opposite ends of the load. Attached to each vertical side are covered void fillers, each adapted to substantially fill any lengthwise underhang and protect the load from end-to-end forces. The central area of the frame supports the vertical sides to which the void fillers are attached, thereby holding the void fillers in the proper position and also preventing dust from accumulating on the cargo.
    Type: Grant
    Filed: August 22, 2008
    Date of Patent: September 21, 2010
    Assignee: Sunrise Mfg, Inc.
    Inventors: Lori H. Funk, Patrick M. Henley
  • Patent number: 7604443
    Abstract: A method and apparatus for stabilizing cargo within a transport container is presented. First and second tubular elements are provided having generally cylindrical bodies and bases at a terminal end which can react against opposing surfaces within the transport container and stabilize cargo within the container. An extension mechanism allows for the extension and selective translation between the first and second tubular members allowing the apparatus to extend and fill the space between opposing surfaces within the transport container and stabilize the cargo. A method for stabilizing cargo within a transport container includes providing an extensible load stabilizer having first and second tubular elements, each having a base, positioning the load stabilizer between opposing surfaces within the transport container, and extending the tubular members with respect to each other, and stabilizing a surface of cargo against an opposing surface.
    Type: Grant
    Filed: July 23, 2006
    Date of Patent: October 20, 2009
    Inventor: Matthew Bullock
  • Patent number: 7578646
    Abstract: An anchoring system for a craft according to one embodiment includes a first portion for forming a first loop around a handlebar, the first portion having a free end; a second portion for forming a second loop around the handlebar, the second portion having a free end; and a cross member extending between the first and second portions, wherein a length of the cross member is selectively adjustable. Tension exerted on the free end of the first portion causes the first loop to exert a wrapping force on the handlebar when wrapped therearound. Tension exerted on the free end of the second portion causes the second loop to exert a wrapping force on the handlebar when wrapped therearound.
    Type: Grant
    Filed: May 24, 2006
    Date of Patent: August 25, 2009
    Inventor: Michael B. Shaw
  • Patent number: 7322781
    Abstract: The present invention is directed to an apparatus and method for stabilizing cargo within a transport container. An apparatus includes first and second tubular elements having generally cylindrical bodies and bases at one end which can react against opposing surfaces within the transport container and stabilize cargo within the container. One base of one tubular member can react against a surface of cargo and the other base of the other tubular member can react against an opposing surface of other cargo or an internal wall of the transport container. An extension mechanism allows for the extension and selective translation between the first and second tubular members allowing the apparatus to extend and fill the space between opposing surfaces within the transport container and stabilize the cargo.
    Type: Grant
    Filed: May 12, 2005
    Date of Patent: January 29, 2008
    Inventor: Matthew Bullock
  • Patent number: 6284331
    Abstract: Honeycomb forms can be held in an expanded or compressed state by the use of a lengthwise device such as a cord or similar lengthwise material threaded through holes in the honeycomb plies. This cord has a frictional surface to hold the honeycomb from unintended movement. Additionally, a semi rigid lengthwise device, such as a twisted, stranded wire may be used with the separated strands preventing the return of the end plies.
    Type: Grant
    Filed: September 24, 1999
    Date of Patent: September 4, 2001
    Inventor: Thomas C. Nurre
  • Patent number: 6264410
    Abstract: A shipping assembly for securing and stabilizing a load for truck transportation using recyclable components. The shipping assembly includes multiple support structures positioned about the load with oppositely disposed end cap assemblies to stabilize and protect the load which is comprised of multiple elongated semi-rigid containers.
    Type: Grant
    Filed: February 14, 2000
    Date of Patent: July 24, 2001
    Inventors: Charles P. Keip, Scott A. Seth
  • Patent number: 6152663
    Abstract: A shipping assembly for securing and stabilizing a load for truck transportation using recyclable components. The shipping assembly includes multiple support structures positioned about the load with oppositely disposed end cap assemblies to stabilize and protect the load which is comprised of multiple elongated semi-rigid containers.
    Type: Grant
    Filed: May 10, 1999
    Date of Patent: November 28, 2000
    Inventors: Charles P. Keip, Scott A. Seth
  • Patent number: 6050761
    Abstract: A shipping container assembly for securing and stabilizing a load for truck transportation using recyclable components. The container assembly includes multiple support structures positioned about the load with oppositely disposed end cap assemblies to stabilize and protect the load which is comprises of multiple elongated units.
    Type: Grant
    Filed: December 24, 1997
    Date of Patent: April 18, 2000
    Inventors: Charles P. Keip, Scott A. Seth
  • Patent number: 6033167
    Abstract: An apparatus for supporting and cushioning objects during shipment. The apparatus comprises an inflatable member and a pad. The pad has a honeycomb core, a front face and a rear face. The rear face of the pad has a rear recess adapted to hold the inflatable member. The pad may further include a front recess in the front face for cooperatively receiving the surface of the object. The front recess may be defined by a portion of the pad in which the honeycomb core has been compressively deformed to a predetermined depth and a predetermined width to cushion the object received in the front recess.
    Type: Grant
    Filed: August 6, 1998
    Date of Patent: March 7, 2000
    Assignee: Pactiv Corporation
    Inventor: David F. Bourgeois
  • Patent number: 5846038
    Abstract: A void filler (10) has intersecting cellular or prismatic members (16, 34) that are disposed inside of an exterior housing (14). Sides (46, 44; 64, 66) of the prismatic members are disposed to be perpendicular to the substantially vertical sides (20, 22; 26, 28) of the outer housing (14), and are disposed at angles to each other. The sides (44, 46) are superimposed on sides (64, 66) in elevational section, so that they coact to provide resistance against compressive forces. Despite the increase in compressive strength thus provided, the void filler (10) occupies only four thicknesses of cardboard in a collapsed condition.
    Type: Grant
    Filed: August 21, 1996
    Date of Patent: December 8, 1998
    Assignee: Corrugated Container Corp.
    Inventor: Arthur L. Bostelman
  • Patent number: 5823726
    Abstract: In a void filler wherein the members are connected and coupled by means of a complementary slot, the slot is reinforced by sandwiching a reinforcing strip between the laminations of the void filler members so as to surround the area of the slot and prevent the member from folding and collapsing in this area. One or more reinforcing strips can be sandwiched between the laminations or sheets making up the void filler member with the grain of the reinforcing strip positioned perpendicular to the parallel flutes of the corrugated material forming the laminated sheets. The reinforcing strip can vary in size from surrounding the immediate area of the slot itself to having the same size as the laminated sheets. An embossed groove can be provided which is slightly larger then the reinforcement strip so that the thickness of the reinforcing strip will be absorbed between the laminations to prevent added thickness in the void filler member.
    Type: Grant
    Filed: April 3, 1997
    Date of Patent: October 20, 1998
    Assignee: Damage Prevention Company
    Inventors: James L. Woods, Robert F. Thomasino
  • Patent number: 5678968
    Abstract: A spacer is provided for supporting and cushioning a roll of web material during shipment comprising a pad including a honeycomb core sandwiched between opposite face sheets. The pad includes a curved recess formed therein which is conformed to receive and cushion the rolls of web material. The recess is defined by a portion of the pad in which the honeycomb core and one of the face sheets has been compressively deformed to a predetermined depth. The face sheet which is compressively deformed includes an elongate slit located in the region overlying the recess for preventing the tearing of the face sheet when the pad is compressively deformed.
    Type: Grant
    Filed: July 3, 1995
    Date of Patent: October 21, 1997
    Assignee: Hexacomb Corporation
    Inventors: David F. Bourgeois, Reuben C. Carder
  • Patent number: 5647708
    Abstract: This invention pertains to bracing systems for bracing especially massive objects while the objects are being shipped, typically in a rail car. The invention is directed to packing arrangements where first and second end arrays of rolls of product are disposed in first and second ends of the rail car, with sets of rolls proximate but spaced from each other at the central doorway. Each pair of side-by-side rolls in a set includes a cavity therebetween, facing the opposing set. Wedges are placed in the cavities such that each set of rolls, with wedges in the cavities, presents a generally planar composite surface between the rolls at the loci of closest approach to the opposing rolls. Thus, with the wedges in place, the rolls, in combination, present two generally planar, typically parallel, and more-or-less continuous composite surfaces facing each other across the space separating the two sets of rolls.
    Type: Grant
    Filed: July 12, 1995
    Date of Patent: July 15, 1997
    Assignee: Hayes Manufacturing Group Inc.
    Inventor: James C. Letts, III
  • Patent number: 5486078
    Abstract: A collapsible void filler is provided which, when in an expanded state, prevents relative movement between cargo during transit. The void filler is formed as a pair of side panels, a pair of bases secured to the side panels, and at least one beam structure located in the interior defined by the side panels and the two bases. The side panels include side panel portions which fold about a longitudinal axis when the void filler is collapsed. The bases, which may be formed from one or more base panels, extend transversely between the side panels and move toward and way from one another when the void filler is collapsed and expanded. The beam structures may have several different configurations, each of which has a pair of beam panels hingedly connected to the bases and foldable with respect to one another. The beam structures operate to support the side panels against transverse compression when the void filler is expanded. The void filler is preferably made from a unitary piece of material.
    Type: Grant
    Filed: April 23, 1993
    Date of Patent: January 23, 1996
    Assignee: Capitol Packaging Corporation
    Inventors: Frederick M. Wise, Carl F. DeWitt
  • Patent number: 5484241
    Abstract: A void filler device for use in staggering paper rolls during shipment includes a housing member which generally surrounds an inner core. The housing member has a top wall, a bottom wall, and side walls which are attached to the core, and is octagonally shaped. The top and bottom walls of the housing include fold lines around which the walls are folded to collapse the void filler device. The inner core member includes a plurality of flat boards made of laminated paperboard, corrugated cardboard, plastic or other like suitable material. Each of the boards has spaced notches along its length and the boards are interconnected with each other along the notches to form an open cell construction that is expandable and collapsible. The top and bottom walls can include apertures therein for ensuring that the paper rolls are properly aligned.
    Type: Grant
    Filed: December 22, 1994
    Date of Patent: January 16, 1996
    Assignee: Shippers Paper Products Company
    Inventors: Gerald A. Haywood, Gregory S. King, Anthony J. Sansone
  • Patent number: 5435677
    Abstract: A method for leveling a pallet load includes providing at least two pallets and a predetermined combination of containers and void fillers. The combination of containers and void fillers are placed upon a first pallet that has generally flat, horizontal top and bottom surfaces. The combination of containers and void fillers defines a horizontal plane upon which a second pallet, which has generally flat top and bottom surfaces, is stacked.
    Type: Grant
    Filed: December 9, 1993
    Date of Patent: July 25, 1995
    Assignee: Shippers Paper Products Company
    Inventor: Ricardo I. Gonzalez
  • Patent number: 5413823
    Abstract: A roll riser for use such as in staggering paper rolls during shipment generally includes first and second deck sheets each having inner and outer sides, a fold line along the edge of the core and a fold line along its midpoint, and are connected together by an open-celled core. The roll riser is collapsible along the fold lines for shipment to the user or for storage so as to occupy a relatively small amount of space and then expanded by the user for use. In a first embodiment, pressure sensitive tape is secured to the inner sides of the sheets and when the roll riser is in an expanded configuration, the tape adheres to the core. In a second embodiment, pressure sensitive tape is secured to the outer side of the first sheet and when the roll riser is in an expanded configuration, the tape is adhered to the outer sides of the first and second sheets. In each embodiment, the tape causes the roll riser to remain in the expanded configuration so as to prevent the roll riser from collapsing.
    Type: Grant
    Filed: February 2, 1994
    Date of Patent: May 9, 1995
    Assignee: Shippers Paper Products Company
    Inventors: Philip B. Lo Presti, Michael J. Rancich
  • Patent number: 5413824
    Abstract: A roll riser for use, such as in staggering paper rolls, during shipment generally includes a rigid sheet and a core attached by its ends to the sheet along the length of the sheet. The core is collapsible and expandable so as to transform the roll riser from a collapsed configuration to an expanded configuration. First and second end portions of the sheet are folded against a side of the core around fold lines, and lie generally adjacent to the core to cause the roll riser to remain in an expanded configuration.
    Type: Grant
    Filed: February 8, 1994
    Date of Patent: May 9, 1995
    Assignee: Shippers Paper Products Company
    Inventor: Donald L. Van Erden
  • Patent number: 5409755
    Abstract: An inverted V-shaped bulkhead void filler for filling empty spaces in a cargo area during shipping includes a novel non-pivotable, but disengagable, interlocking structure. The bulkhead void filler includes first and second rigid panels of a sandwich-type construction attached by the interlocking structure at an upper end of each of the panels. To form the novel non-pivotable, but disengagable, interlocking structure, the second panel includes a side clip and end clips attached to its upper end. The clips define a gap substantially equal to the width or thickness of a leg of the core. The leg of the core of the first panel is slid into the gap and held securely therein.
    Type: Grant
    Filed: January 3, 1994
    Date of Patent: April 25, 1995
    Assignee: Shippers Paper Products Company
    Inventors: Philip B. Lo Presti, Edward T. Feldman
  • Patent number: 5395191
    Abstract: A collapsible and expandable void filler for separating cargo during transit in trucks, railroad cars, airplanes and the like includes an outer tubular housing having a diamond-shaped tubular core. The housing and core are collapsible into a generally flat configuration along score indentations. In one embodiment, the void filler is held in an expanded configuration by a plurality of collapsible wall portions along the outer housing that collapse inwardly from the periphery of the housing and engage the core. In other embodiments, the void filler is held in an expanded configuration by a cord or elastomeric bands which are tightly stretched around the periphery of the housing and is held in a series of aligned notches.
    Type: Grant
    Filed: June 20, 1994
    Date of Patent: March 7, 1995
    Assignee: Shipper Paper Products Company
    Inventors: Thomas C. Keenan, Philip B. Lo Prestl, Donald L. Van Erden
  • Patent number: 5378096
    Abstract: A collapsible and expandable void filler for separating cargo during transit in trucks, railroad cars, airplanes and the like includes an outer tubular housing having a diamond-shaped tubular core. The housing and core are collapsible into a generally flat configuration along score indentations. In one embodiment, the void filler is held in an expanded configuration by a plurality of collapsible wall portions along the outer housing that collapse inwardly from the periphery of the housing and engage the core. In other embodiments, the void filler is held in an expanded configuration by a cord or elastomeric bands which are tightly stretched around the periphery of the housing and is held in a series of aligned notches.
    Type: Grant
    Filed: December 9, 1993
    Date of Patent: January 3, 1995
    Assignee: Shippers Paper Products Company
    Inventors: Thomas C. Keenan, Philip B. Lo Presti, Donald L. Van Erden
  • Patent number: 5356251
    Abstract: A collapsible void filling apparatus (10) with at least one multiple elongate hollow rectilinear member (14, 16, 74 80) arranged in side by side relationship to form a body (21) for insertion into a void (24) between stacks of cargo (12) in a freight vehicle to prevent shifting of the cargo with overlapping, reinforced, cross support walls (23, 30, 31), a locking member (50) insertable from the end of one of the hollow members to a locking position which prevents collapse of the void filler body (21) during handling while allowing a clear view through the hollow member and which also functions as a handle for use in inserting the void filling apparatus (10, 10', 10", 10'") into the void (24) and tab members (56, 58) for holding the locking member (50) in the locking position (FIG. 1).
    Type: Grant
    Filed: November 18, 1992
    Date of Patent: October 18, 1994
    Assignee: Corrugated Systems, Inc.
    Inventors: Robert W. Sisco, Thomas J. Hamilton
  • Patent number: 5306100
    Abstract: A void filler including a casing with opposed vertical side walls and opposed face walls. The casing confines an expandable and collapsible core formed of centrally folded strips with the opposed ends of each strip secured to the opposed side walls. The strips are formed in two facing groups, each of a general chevron pattern with the strips collapsing entirely within the casing upon an inward movement of the opposed side walls into parallel overlying engagement, the strips folding between the side walls and defining a minimal layering of panels between the side walls.
    Type: Grant
    Filed: February 2, 1993
    Date of Patent: April 26, 1994
    Assignee: Corrugated Container Corporation
    Inventor: David D. Higginbotham
  • Patent number: 5181814
    Abstract: An expandable void filler which includes a plurality of expandable hollow, elongated, box-like tubes which can be stacked one on the other and joined together along their common surfaces. Separate interface panels can be sandwiched between the individual tubular members to provide additional lateral compressive strength. The individual tubes are held in the expanded position by individual folding panels which extend inwardly across the interior opening within and have sufficient size to wedge against the opposite sidewall as well as the top and bottom of the structure. These panels alternate from one side of the tube to the other and are staggered so as to not be vertically aligned between the stacked tubular members. A flange member can be attached to the uppermost tube to support the void filler in proper position between the cargo loaded within a transporting vehicle.
    Type: Grant
    Filed: November 4, 1991
    Date of Patent: January 26, 1993
    Inventors: James L. Woods, Robert F. Thomasino
  • Patent number: 5171114
    Abstract: An expandable load spacer having a suspension strip fixedly attached to a generally honeycomb, cellular void filler is disclosed for use between stacks of articles of freight in, for example, rail cars and other shipping vehicles or containers. The load spacer substantially eliminates the hour glass effect generally experienced in suspended dunnage devices, while at the same time significantly reducing the amount of sheet material required in the manufacture of those load spacers.
    Type: Grant
    Filed: July 25, 1991
    Date of Patent: December 15, 1992
    Assignee: Union Camp Corporation
    Inventor: George D. Dunn
  • Patent number: 5152647
    Abstract: A unitary dunnage device for use with a "singled out" pallet unit being transported within a van, trailer or container. The device includes a pair of void fillers, each being dimensioned and configured to fit within a respective lateral void, existing between the pallet and the container's sidewalls. The void fillers are structurally united and supported in spaced horizontal relation by a suspension structure. The suspension structure has a median portion overlying the pallet unit, and end portions extending from the sides of the pallet unit to the container's sidewalls. The void fillers are attached to and depend from the underside of a respective end portion.
    Type: Grant
    Filed: March 18, 1991
    Date of Patent: October 6, 1992
    Inventor: James D. Sewell
  • Patent number: 5139842
    Abstract: A dunnage device expandable from a compact flat stack into a vertically extending cellular slab. A plurality of elongated strips is stacked and assembled in co-extensive relation. Each strip has a median portion, opposing end portions, and opposing outer end extremities. A transverse fold line is provided between the median portion and each end portion, across each strip. The strips are attached to each other at their outer end extremities to form pairs; the pairs are attached to each other along adjacent median portions. When the stack of attached strips is expanded, a plurality of serially connected, horizontally oriented, rectangular cells is formed. Means for suspending the cellular slab is disclosed. A foldable, integral backing board, in combination with the cellular slab, is also disclosed.
    Type: Grant
    Filed: June 4, 1991
    Date of Patent: August 18, 1992
    Inventor: James D. Sewell
  • Patent number: 5132156
    Abstract: A void filler (14, 16) especially suited for filling large volumes is made from first and second panels (18, 20), each panel having a core (26) sandwiched between face sheets (22, 24). The core is typically a corrugated honeycomb core so that the panel is stiff, strong and yet lightweight. The panels each have generally horizontal upper and lower edges (30, 32) and generally vertical first and second (34, 36) edges. The panels are connected at a hinge (44) along their upper edges. A limiter (50), attached at or near the lower edges, limits the movement of the lower edges away from one another so the panels can move from a flat, storage condition to a use condition, exhibiting a generally inverted V-shape. Two void fillers can be hingedly connected to form an M-shaped void filler assembly (2).
    Type: Grant
    Filed: March 7, 1990
    Date of Patent: July 21, 1992
    Assignee: Down River International, Inc.
    Inventors: Anthony Trassare, Jr., George C. Boyse, Oliver L. Gee, Jr.
  • Patent number: 5102272
    Abstract: An expandable void filler which includes a plurality of expandable hollow, elongated, box-like tubes which can be stacked one on the other and joined together along their common surfaces. Separate interface panels can be sandwiched between the individual tubular members to provide additional lateral compressive strength. The individual tubes are held in the expanded position by individual folding panels which extend inwardly across the interior opening within and have sufficient size to wedge against the opposite sidewall as well as the top and bottom of the structure. These panels alternate from one side of the tube to the other and are staggered so as to not be vertically aligned between the stacked tubular members. A flange member can be attached to the uppermost tube to support the void filler in proper position between the cargo loaded within a transporting vehicle.
    Type: Grant
    Filed: January 22, 1990
    Date of Patent: April 7, 1992
    Inventors: James L. Woods, Robert F. Thomasino
  • Patent number: 5062751
    Abstract: A relatively inexpensive void filler includes alternately stacked and laminated sheets of V-shaped and W-shaped panels of corrugated board glued together along the center and sides.
    Type: Grant
    Filed: March 13, 1991
    Date of Patent: November 5, 1991
    Assignee: Shippers Paper Products Company
    Inventor: Henry L. Liebel
  • Patent number: 4957250
    Abstract: A device for intercepting and retaining of cargo that may have become loose in a transport or baggage compartment or cabin of an aircraft, is located between a freight compartment and a passenger compartment of an aircraft. The device forms an additional protective screen or wall connected to a mounting structure by connection flanges, e.g. the air frame or cabin structures such as the floor and ceiling. The protective screen has at least two wall sections arranged one behind the other with a spacing between the wall sections. The wall sections are joined to each other by energy absorbing elements inserted in the spacing to form a composite, laminated structure. Each wall section has an external covering. The passenger cabin facing wall section may have a decorated surface. The baggage compartment facing wall has a tough material covering to take up impacts, when a piece of cargo should hit the wall surface.
    Type: Grant
    Filed: August 7, 1989
    Date of Patent: September 18, 1990
    Assignee: Messerschmitt-Boelkow-Blohm GmbH
    Inventor: Mohammad Hararat-Tehrani
  • Patent number: 4865889
    Abstract: A collapsible, open cell void filler (2) is made by stacking a series of paper core sheets (58) and gluing the core sheets to one another at appropriate points (56) to create a generally hexagonal open cell core structure when expanded. The stack (60) of core sheets is cut along a series of cutting planes (62) to create rows of independently expandable hexagonal cells (16). The end cells (20) of each row are connected to one another by an outer sheet (18) to create a core slab (68). When the outer sheets are separated, the rows of cells expand from their collapsed, reduced volume condition to their expanded, increased volume condition. As the cells expand they separate laterally from one another along the cutting planes. This eliminates deformation of the cells and permits the full extension of the rows of cells. Deck sheets (6) can be fastened to the outer sheets so that when the core slab is expanded, the deck sheets lie adjacent the open cell ends (28).
    Type: Grant
    Filed: May 10, 1988
    Date of Patent: September 12, 1989
    Assignee: Down River International Inc.
    Inventor: George C. Boyse
  • Patent number: 4780034
    Abstract: Disclosed is a barrier for use in a vehicle to restrain equipment and cargo in the event of a sudden deceleration of the vehicle. The barrier includes a honeycomb panel provided with thin face sheets on its forward and aft surfaces. A channeled frame surrounds the perimeter of the panel and is provided with attachment fittings for securing the assembly to the vehicle. A pair of vertically disposed, spaced-apart straps are located on the forward surface of the panel in line with, and attached to, the attachment fittings. In the event of sudden vehicle deceleration, equipment or cargo may be thrown forward into the barrier, applying a load thereto. The honeycomb panel withstands the load developed normal to the barrier. The components of the load that are developed "in-plane" with the barrier are transferred to the straps by the particular configuration of straps and attachment fittings.
    Type: Grant
    Filed: September 26, 1986
    Date of Patent: October 25, 1988
    Assignee: The Boeing Company
    Inventor: Karl G. Skotte
  • Patent number: 4585381
    Abstract: An expansible honeycomb-type void filler formed of stacked strips secured together at spaced and staggered positions to define cell walls which vary in length to provide vertically aligned shortened stretch-limiting walls which reduce hourglass-type distortion, has suspension means consisting of a supporting top strip of the stack and a suspension structural element, said suspension means also including parts movable in a direction lengthwise of the strips to provide openable cells between the suspension structural element and the supporting top strip of the stack. The void filler is also disclosed as having widened adhesive connections in an upper region, and as being formed of corrugated paperboard which is partially crushed.
    Type: Grant
    Filed: October 6, 1983
    Date of Patent: April 29, 1986
    Assignee: Down River International, Inc.
    Inventor: George C. Boyse
  • Patent number: 4516891
    Abstract: An expansible cellular void filler for dunnage uses is formed of a stack of flat, bendable strips, each except the top and bottom of which is secured at alternating longitudinally spaced positions to an overlying strip and to a subjacent strip, the secured positions being aligned in rows in a direction perpendicular to the planes of the flat strips, the spacing between at least two such rows being less than the spacing between other rows, so that when the strips are moved apart and bend to form cells, the cell sidewalls formed by the portions of the strips which extend between said two rows move toward a straight planar relationship prior to the sidewalls of other cells, and limit the expansion of the filler.
    Type: Grant
    Filed: June 30, 1982
    Date of Patent: May 14, 1985
    Assignee: Down River International, Inc.
    Inventors: Paul A. Wnuk, Thomas J. Hamilton, Anthony Trassare, Jr., Michael J. Oliver
  • Patent number: 4494897
    Abstract: A collapsible, corrugated damage prevention device for separating freight in transit in railroad cars, trucks, and the like is provided and includes an outer tube like member and a collapsible spreader core inside the outer tube and at right angles to the sides of the outer tube. One version provides an outer tube like member and a second tube like member inside and at right angles to the outer tube. Another version provides a U-shaped outer section with outwardly extending flanges covered with a cap sheet to provide a hollow interior. The sides of the void filler are scored to allow each side to be easily folded outwardly from the core member thus disposing the entire device in a flat configuration which can be easily stored when not in use.
    Type: Grant
    Filed: February 10, 1983
    Date of Patent: January 22, 1985
    Inventor: Eugene A. Rogers
  • Patent number: 4386881
    Abstract: A load spacer is disclosed for filling the void between containers or articles in a railway boxcar or other freight shipping vehicle or container and the sides thereof to prevent shifting of the load. The load spacer is an expandable, collapsible honeycomb structure which includes a generally planar suspension member laminated to the top of the honeycomb structure. The suspension member includes side portions extending laterally beyond either side of the honeycomb structure and is provided with a score line permitting one side portion to be bent to a position generally perpendicular to the top surface of the suspension member. This side portion includes a pair of flaps which are bendable inwardly over the top surface of the suspension member to prevent the one side portion from being bent beyond the perpendicular. In use, the other side portion rests on the top of the article of freight while the side portion bent into the perpendicular relationship lies against the vertical side wall of the container.
    Type: Grant
    Filed: April 13, 1981
    Date of Patent: June 7, 1983
    Assignee: Angleboard Inc.
    Inventor: Henry L. Liebel
  • Patent number: 4372717
    Abstract: An expandable honeycomb slab constructed from sheet material of corrugated paperboard, for filling load voids within a container carrying articles of freight. A plurality of horizontal cell rows, each containing a central diamond-shaped cell straddled by a pair of square-shaped cells, is stacked in vertical relation. Vertically adjacent corners and apexes of the cells are interconnected so as to allow vertical expansion of the suspended cellular array under its own weight. The vertically aligned, centrally positioned diamond-shaped cells provide vertical support and horizontal rigidity for the array, effectively preventing the honeycomb slab from assuming an hourglass configuration.
    Type: Grant
    Filed: January 20, 1982
    Date of Patent: February 8, 1983
    Inventors: James D. Sewell, Norman E. Gordon
  • Patent number: 4363579
    Abstract: A method and product provide a highly portable, corrugated void filler for preventing damage to unitized loads has a body or core formed into an accordian shape to provide a number of aligned slots adapted to receive portions of associated cap sheets which are fitted in place to produce a rigid, lightweight product. Each cap sheet has a top flange with reversely bent layers of cardboard which provide a locking effect urging the layers apart in a spring-like fashion to retain the cap sheets securely in position after each is inserted into slots of the body member. The top flange of each cap sheet has outwardly extending portions adapted for mounting the void filler in position by suspending between loads or by fastening only when necessary to a vehicle sidewall.
    Type: Grant
    Filed: February 25, 1980
    Date of Patent: December 14, 1982
    Inventor: Eugene A. Rogers
  • Patent number: 4349303
    Abstract: A load spacer is disclosed having an improved suspension system for suspending the load spacer between containers or articles in a railway boxcar or other freight shipping vehicle or container to prevent shifting of the load. The load spacer is a collapsible honeycomb structure and includes spaced, elongated, rigid suspension members which are woven through the upper two layers of the structure. The ends of the suspension members project laterally past the planar sides of the structure and are adapted to rest on the tops of articles of freight on opposite sides of the space filled by the load spacer. The suspension members support the spacer from above over a relatively wide area and are held in position by a relatively high frictional force to provide a strong, reliable suspension system.
    Type: Grant
    Filed: September 13, 1979
    Date of Patent: September 14, 1982
    Assignee: Angleboard Inc.
    Inventors: Henry L. Liebel, Martin Krier
  • Patent number: 4300864
    Abstract: A load spacer is disclosed having an improved support system allowing the spacer to stand between containers or articles of freight in a railway boxcar or other freight shipping vehicle or container and between the load and the walls of the shipping vehicle to prevent shifting of the load. The load spacer is an expandable-collapsible honeycomb structure and includes spaced elongated, rigid supporting members which extend through the structure from top to bottom. The ends of the rigid supporting members bear against the top and bottom strips of the structure to support the structure in an expanded condition and to prevent its collapse in a vertical direction when in place. The load spacer is particularly adapted for use at the ends and along the sides of the shipping vehicle.
    Type: Grant
    Filed: December 5, 1979
    Date of Patent: November 17, 1981
    Assignee: Angleboard Inc.
    Inventors: Henry L. Liebel, Martin Krier
  • Patent number: 4247237
    Abstract: A free standing cargo spacer which is adapted to be assembled in situ from a honeycomb body and an initially flat panel. The honeycomb body is shipped collapsed and is expanded during assembly. The panel is bent during assembly to extend partially around the expanded honeycomb, and is interengaged therewith by means of interfittable tabs and slots to support and maintain the expanded form of the honeycomb and hold the panel in bent form.
    Type: Grant
    Filed: June 5, 1979
    Date of Patent: January 27, 1981
    Assignee: Down River International, Inc.
    Inventor: Ronald L. Brown