Molybdneum Containing Patents (Class 420/123)
  • Patent number: 10702924
    Abstract: A material which can be used to manufacture components which exhibit high strength and high wear resistance, at the same time possessing reasonable ductility. The material also has cost advantages compared to other potential metal powder solutions. An iron based powder composition which achieves desired microstructure/properties and associated sliding wear resistance with reduced content of expensive alloying ingredients such as admixed elemental Ni and Copper.
    Type: Grant
    Filed: January 3, 2013
    Date of Patent: July 7, 2020
    Assignee: HÖGANÄS AB (PUBL)
    Inventors: Christophe Szabo, Senad Dizdar, Ola Bergman
  • Patent number: 8999229
    Abstract: Disclosed herein is a sintered composition comprising iron; about 0.05 to about 1 wt % molybdenum; about 3 to about 4.5 wt % silicon; about 0.05 to about 0.5 wt % chromium; about 0.011 to about 0.015 wt % magnesium; all weight percents being based on the total weight of the composition; the composition being devoid of carbon except for trace amounts; and wherein the composition is sintered. Disclosed herein too is a method comprising blending a powdered composition that comprises iron; about 0.05 to about 1 wt % molybdenum; about 3 to about 4.5 wt % silicon; about 0.05 to about 0.5 wt % chromium; about 0.011 to about 0.015 wt % magnesium; all weight percents being based on the total weight of the composition; the composition being devoid of carbon except for trace amounts; compacting and sintering the composition.
    Type: Grant
    Filed: November 11, 2011
    Date of Patent: April 7, 2015
    Assignee: Alpha Sintered Metals, Inc.
    Inventors: Thomas J. Cornelio, Leonid I. Frayman, Thomas E. Haberberger
  • Publication number: 20150079420
    Abstract: The steel for hot forming has the following composition in weight %: C: 0.10-0.25, Mn: 1.4-2.8, Si: ?1.0, Cr: ?1.0, Ti: ?0.05, Nb: ?0.05, V: ?0.1, Mo: ?0.1, Al: ?0.05, P: ?0.02, S: ?0.005, Ca: ?0.005, O: ?0.01, N: ?0.02, B: ?0.0004, the remainder being iron and unavoidable impurities. Also disclosed is a strip, sheet or blank produced with such a steel, a method for producing a hot formed product, such a product and the use thereof.
    Type: Application
    Filed: September 17, 2014
    Publication date: March 19, 2015
    Inventors: David Neal HANLON, Stefanus Matheus Cornelis VAN BOHEMEN
  • Publication number: 20150044086
    Abstract: A steel wire rod or steel bar as hot-rolled, including: by mass %: C: 0.1 to 0.6%, Si: 0.01 to 1.5%, Mn: 0.05 to 2.5%, Al: 0.015 to 0.3%, and N: 0.0040 to 0.0150%, and P: limited to 0.035% or less and S: limited to 0.025% or less, and the balance substantially consisting of iron and unavoidable impurities, wherein a depth of d (mm) from the surface of the surface layer region with 20 HV 0.2 or more higher, relative to HV 0.2 that is the average hardness in the region where the depth from the surface is from sectional radius R×0.5 (mm) to the center satisfies the formula (1); the steel structure of the surface layer region has a ferrite fraction of 10% or less by area ratio, with the balance being one or two or more of martensite, bainite and pearlite; the steel structure where the depth from the surface is from the sectional radius R×0.
    Type: Application
    Filed: April 1, 2013
    Publication date: February 12, 2015
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kei Miyanishi, Atsushi Monden, Shingo Yamasaki, Shunta Homma
  • Publication number: 20150024237
    Abstract: A hot stamping steel material, which secures good hydrogen embrittlement resistance even when the steel sheet after hot stamping is subjected to processing leading to remaining of stress, such as piercing and which is easily practicable, wherein the steel sheet has the chemical composition of: C: 0.18 to 0.26%; Si: more than 0.02% and not more than 0.05%; Mn: 1.0 to 1.5%; P: 0.03% or less; S: 0.02% or less; Al: 0.001 to 0.5%; N: 0.1% or less; O: 0.001 to 0.02%; Cr: 0 to 2.0%; Mo: 0 to 1.0%; V: 0 to 0.5%; W: 0 to 0.5%; Ni: 0 to 5.0%; B: 0 to 0.01%; Ti: 0 to 0.5%; Nb: 0 to 0.5%; Cu: 0 to 1.0%; and balance: Fe and impurities, in terms of % by mass, the concentration of a Mn-containing inclusion is not less than 0.010% by mass and less than 0.25% by mass, and the number ratio of a Mn oxide to the inclusion having a maximum length of 1.0 to 4.0 ?m is 10.0% or more.
    Type: Application
    Filed: March 5, 2013
    Publication date: January 22, 2015
    Inventors: Hiroyuki Tanahashi, Toshimasa Tomokiyo
  • Patent number: 8900511
    Abstract: The present invention relates a high-strength nonmagnetic stainless steel, containing, by weight percent, 0.01 to 0.06% of C, 0.10 to 0.50% of Si, 20.5 to 24.5% of Mn, 0.040% or less of P, 0.010% or less of S, 3.1 to 6.0% of Ni, 0.10 to 0.80% of Cu, 20.5 to 24.5% of Cr, 0.10 to 1.50% of Mo, 0.0010 to 0.0050% of B, 0.010% or less of O, 0.65 to 0.90% of N, and the remainder being Fe and inevitable impurities; the steel satisfying the following formulae (1) to (4): [Cr]+3.3×[Mo]+16×[N]?30??(1), {Ni}/{Cr}?0.15??(2), 2.0?[Ni]/[Mo]?30.0??(3), and [C]×1000/[Cr]?2.5??(4), wherein [Cr], [Mo], [N], [Ni], [Mo] and [C] represent the content of Cr, the content of Mo, the content of N, the content of Ni, the content of Mo and the content of C in the steel, respectively, and {Ni} represents the sum of [Ni], [Cu] and [N], and {Cr} represents the sum of [Cr] and [Mo]. The present invention further relates to a high-strength nonmagnetic stainless steel part containing the steel and a process for producing the same.
    Type: Grant
    Filed: May 2, 2008
    Date of Patent: December 2, 2014
    Assignee: Daido Tokushuko Kabushiki Kaisha
    Inventors: Koichi Ishikawa, Tetsuya Shimizu
  • Publication number: 20140314616
    Abstract: Provided is a hot-rolled steel sheet having a composition containing 0.04 mass percent to 0.20 mass percent C, 0.7 mass percent to 2.3 mass percent Si, 0.8 mass percent to 2.8 mass percent Mn, 0.1 mass percent or less P, 0.01 mass percent or less S, 0.1 mass percent or less Al, and 0.008 mass percent or less N, the remainder being Fe and inevitable impurities. Internal oxides containing one or more selected from the group consisting of Si, Mn, and Fe are present at grain boundaries and in grains in a base metal. The internal oxides present at the grain boundaries in the base metal are located within 5 ?m from the surface of the base metal. The difference between the depths at which the internal oxides are formed in the cross direction of the steel sheet is 2 ?m or less.
    Type: Application
    Filed: November 2, 2012
    Publication date: October 23, 2014
    Applicant: JFE STEEL CORPORATION
    Inventors: Mai Miyata, Yoshitsugu Suzuki, Yasunobu Nagataki, Yoshiyasu Kawasaki, Hirokazu Sugihara
  • Patent number: 8801872
    Abstract: A case hardened gear steel having enhanced core fracture toughness includes by weight percent about 16.3Co, 7.5Ni, 3.5Cr, 1.75Mo, 0.2W, 0.11C, 0.03Ti, and 0.02V and the balance Fe, characterized as a predominantly lath martensitic microstructure essentially free of topologically close-packed (TCP) phases and carburized to include fine M2C carbides to provide a case hardness of at least about 62 HRC and a core toughness of at least about 50 ksi?in.
    Type: Grant
    Filed: August 20, 2008
    Date of Patent: August 12, 2014
    Assignee: QuesTek Innovations, LLC
    Inventors: James A. Wright, Jason Sebastian
  • Patent number: 8802241
    Abstract: In an embodiment of a steel sheet having high Young's modulus, the steel can include in terms of mass %, e.g., C: 0.0005 to 0.30%, Si: 2.3% or less, Mn: 2.7 to 5.0%, P: 0.15% or less, 0.015% or less, Mo: 0.15 to 1.5%, B: 0.0006 to 0.01%, and Al: 0.15% or less, with the remainder being Fe and unavoidable impurities. One or both of {110}<223> pole density and {110}<111> pole density in the ? sheet thickness layer can be 10 or more, and a Young's modulus in a rolling direction can be more than 230 GPa. Other embodiments can include, e.g., Mn: 0.1 to 5.0%, N: 0.01% or less, and one or more of Mo: 0.005 to 1.5%, Nb: 0.005 to 0.20%, Ti: at least 48/14×N (mass %) and 0.2% or less, and B: 0.0001 to 0.01%, at a total content of 0.015 to 1.91 mass %.
    Type: Grant
    Filed: September 26, 2011
    Date of Patent: August 12, 2014
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Natsuko Sugiura, Naoki Yoshinaga, Shunji Hiwatashi, Manabu Takahashi, Koji Hanya, Nobuyoshi Uno, Ryoichi Kanno, Akihiro Miyasaka, Takehide Senuma
  • Publication number: 20140182752
    Abstract: Disclosed is an alloy steel for hot forging and a heat treatment method thereof, more particularly, an alloy steel for hot forging and a heat treatment method thereof, which includes iron as a base material, and about 0.08 to 0.13% by weight of carbon (C), about 1.3 to 1.5% by weight of manganese (Mn), and about 0.1 to 0.3% by weight of molybdenum (Mo), based on a total weight of the alloy steel. As such, a tempering process can be omitted to reduce process costs, while still providing excellent strength and toughness as compared to the alloy steel in the related art.
    Type: Application
    Filed: July 8, 2013
    Publication date: July 3, 2014
    Inventor: Jae-Hee Lee
  • Patent number: 8765269
    Abstract: An APIX100-grade high strength steel pipe includes a base material containing, in mass percentage, C: more than 0.03% and 0.08% or less, Si: 0.01% to 0.5%, Mn: 1.5% to 3.0%, P: 0.015% or less, S: 0.005% or less, Al: 0.01% to 0.08%, Nb: 0.005% to 0.025%, Ti: 0.005% to 0.025%, N: 0.001% to 0.010%, O: 0.005% or less, and B: 0.0003% to 0.0020%, further contains one or more of Cu, Ni, Cr, Mo, and V, satisfies 0.19?Pcm?0.25, the balance being Fe and unavoidable impurities, and has a TS of 760 to 930 MPa, a uniform elongation of 5% or more, and a YR of 85% or less; the seam weld metal has a specific composition.
    Type: Grant
    Filed: February 5, 2010
    Date of Patent: July 1, 2014
    Assignee: JFE Steel Corporation
    Inventors: Junji Shimamura, Nobuyuki Ishikawa, Mitsuhiro Okatsu, Nobuo Shikanai
  • Patent number: 8747577
    Abstract: High yield ratio high-strength hot rolled thin steel sheet superior in weldability and ductility comprising, by mass %, C: over 0.030 to less than 0.10%, Si: 0.30 to 0.80%, Mn: 1.7 to 3.2%, P: 0.001 to 0.02%, S: 0.0001 to 0.006%, Al: 0.060% or less, N: 0.0001 to 0.0070%, containing further Ti: 0.01 to 0.055%, Nb: 0.012 to 0.055%, Mo: 0.07 to 0.55%, B: 0.0005 to 0.0040%, and simultaneously satisfying 1.1?14×Ti(%)+20×Nb(%)+3×Mo(%)+300×B(%)?3.7, the balance comprised of iron and unavoidable impurities, and having a yield ratio of 0.64 to less than 0.92, a TS×El1/2 of 3320 or more, an YR×TS×El1/2 of 2320 or more, and a maximum tensile strength (TS) of 780 MPa or more.
    Type: Grant
    Filed: June 3, 2011
    Date of Patent: June 10, 2014
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Naoki Yoshinaga, Shunji Hiwatashi, Yasuharu Sakuma, Atsushi Itami
  • Publication number: 20140150249
    Abstract: A semi-processed electrical steel is provided comprising the elements .005 ? Tin ? .09% 0 < Carbon ? 0.050% .10 ? Manganese ? 1.00% .005 ? Phosphorus ? .120% .0 < Sulfur ? .010% .50 ? Silicon ? 2.50% .01 ? Aluminum ? 1.60% .0 ? Antimony < .
    Type: Application
    Filed: December 3, 2012
    Publication date: June 5, 2014
    Inventor: Gwynne Johnston
  • Publication number: 20140150930
    Abstract: The present invention relates to a hot press forming steel plate made of a composition comprising: 0.3-1.0 wt % of C; 0.0-4.0 wt % of Mn; 1.0-2.0 wt % of Si; 0.01-2.0 wt % of Al; 0.015 wt % or less of S; 0.01 wt % or less of N; and the remainder being Fe and unavoidable impurities. Further, the present. invention relates to a method for manufacturing the hot press forming steel plate, characterized by comprising the steps of: heating, to between 1100 and 1300° C., a steel slab having the composition; performing hot rolling finishing between. an Ar3 transformation point and 950° C.; and performing winding between MS and 720° C. Further, the present invention. relates to a hot press formed member characterized by having the composition, and having a dual phase microstructure made of bainite and residual austenite.
    Type: Application
    Filed: July 15, 2011
    Publication date: June 5, 2014
    Inventors: Kyoo-Young Lee, Jin-Keun Oh, Jong-Sang Kim, Tae-Kyo Han
  • Publication number: 20140044987
    Abstract: A steel sheet for a hot stamping member contains, as a chemical composition, 0.10 mass % to 0.35 mass % of C; 0.01 mass % to 1.0 mass % of Si; 0.3 mass % to 2.3 mass % of Mn; 0.01 mass % to 0.5 mass % of Al; limited to 0.03 mass % or less of P; limited to 0.02 mass % or less of S; limited to 0.1 mass % or less of N; and a balance consisting of Fe and unavoidable impurities, in which a standard deviation of diameters of iron carbides which are contained in a region from a surface to a ¼ thickness position of the steel sheet is less than or equal to 0.8 ?m.
    Type: Application
    Filed: April 26, 2012
    Publication date: February 13, 2014
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Hiroyuki Tanahashi, Jun Maki
  • Publication number: 20130323112
    Abstract: In a hot-rolled sheet, an average value of pole densities of an orientation group {100}<011> to {223}<110>, which is represented by an arithmetic mean of pole densities of orientations {100}<011>, {116}<110>, {114}<110>, {112}<110>, and {223}<110> in a thickness center portion of a thickness range of ? to ? from a surface of the steel sheet, is 1.0 to 6.5 and a pole density of a crystal orientation {332}<113> is 1.0 to 5.0; and a Lankford value rC in a direction perpendicular to a rolling direction is 0.70 to 1.10 and a Lankford value r30 in a direction that forms 30° with respect to the rolling direction is 0.70 to 1.10.
    Type: Application
    Filed: March 5, 2012
    Publication date: December 5, 2013
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Riki Okamoto, Nobuhiro Fujita, Manabu Takahashi, Kunio Hayashi, Tetsuo Kishimoto, Kazuaki Nakano, Takeshi Yamamoto
  • Patent number: 8557056
    Abstract: A tool steel, in particular a hot-work steel, has the following composition: 0.26 to 0.55% by weight C; less than 2% by weight Cr; 0 to 10% by weight Mo; 0 to 15% by weight W; wherein the W and Mo contents in total amount to 1.8 to 15% by weight; carbide-forming elements Ti, Zr, Hf, Nb, Ta forming a content of from 0 to 3% by weight individually or in total; 0 to 4% by weight V; 0 to 6% by weight Co; 0 to 1.6% by weight Si; 0 to 2% by weight Mn; 0 to 2.99% by weight Ni; 0 to 1% by weight S; remainder: iron and inevitable impurities. The hot-work steel has a significantly higher thermal conductivity than known tool steels.
    Type: Grant
    Filed: June 8, 2007
    Date of Patent: October 15, 2013
    Assignee: Rovalma, S.A.
    Inventor: Isaac Valls Angles
  • Publication number: 20130153091
    Abstract: A hot-rolled steel sheet has an average value of the X-ray random intensity ratio of a {100} <011> to {223} <110> orientation group at least in a sheet thickness central portion that is in a sheet thickness range of ? to ? from a steel sheet surface of 1.0 to 6.0, an X-ray random intensity ratio of a {332} <113> crystal orientation of 1.0 to 5.0, rC which is an r value in a direction perpendicular to a rolling direction of 0.70 to 1.10, and r30 which is an r value in a direction that forms an angle of 30° with respect to the rolling direction of 0.70 to 1.10.
    Type: Application
    Filed: July 27, 2011
    Publication date: June 20, 2013
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Nobuhiro Fujita, Kunio Hayashi, Riki Okamoto, Manabu Takahashi, Tetsuo Kishimoto, Hiroshi Yoshida
  • Publication number: 20130094900
    Abstract: Disclosed is a hardfacing alloy deriving its usefulness from carbides and borides of molybdenum and niobium. The alloy does not rely on chromium as an alloying agent. The hardfacing alloy is capable of being applied to a number of industrial substrates in a crack-free manner, and once applied convert the substrate to a wear- and abrasion-resistant material having an extended service life, even when subjected to harsh wear conditions.
    Type: Application
    Filed: October 17, 2011
    Publication date: April 18, 2013
    Applicant: DEVASCO INTERNATIONAL INC.
    Inventors: Grant R. FOLKMANN, Keith E. MOLINE
  • Publication number: 20120263971
    Abstract: A composition comprises a binary alloy of iron and one of manganese, molybdenum, or vanadium, wherein the manganese, molybdenum, or vanadium is present in the binary alloy in an amount effective to form a conductive oxide on the binary alloy, the oxidation state of the manganese, the molybdenum, and the vanadium is greater than the oxidation state of iron in the conductive oxide, and the conductive oxide has a contact resistance of less than 5×104 milli-ohms measured in accordance with ASTM B667-97 (2009).
    Type: Application
    Filed: October 7, 2011
    Publication date: October 18, 2012
    Applicant: UNIVERSITY OF CONNECTICUT
    Inventors: Mark AINDOW, S. Pamir ALPAY, Joseph V. MANTESE
  • Publication number: 20120247619
    Abstract: A carburized steel member is manufactured by specific carburizing, cooling, and quenching steps. The steel member contains: C: 0.1% to 0.4%, Si: 0.35% to 3.0%, Mn: 0.1% to 3.0%, P: 0.03% or less, S: 0.15% or less, Al: 0.05% or less, and N: 0.03% or less, and a content of Cr is less than 0.2%, a content of Mo is 0.1% or less, and remainder is constituted of Fe and unavoidable impurities. A surface layer thereof includes: a first layer having a carbon concentration of 0.60 mass % to 0.85 mass % and including a martensitic structure in which no grain boundary oxide layer caused by Si exists; a second layer having a carbon concentration of 0.1 mass % to 0.4 mass % and including a martensitic structure; and a third layer having a carbon concentration of 0.1 mass % to 0.4 mass % and including no martensitic structure.
    Type: Application
    Filed: April 8, 2011
    Publication date: October 4, 2012
    Applicants: NIPPON STEEL CORPORATION, AISIN AW CO., LTD.
    Inventors: Koji Obayashi, Keita Taguchi, Susumu Kato, Shuji Kozawa, Manabu Kubota, Yuji Adachi, Hirokazu Sato
  • Publication number: 20120193000
    Abstract: Steel for induction hardening wherein coarsening of austenite crystal grains can be prevented even at a high temperature of over 1100° C. such as which occurs at projecting parts of steel parts at the time of induction hardening, the steel for induction hardening characterized by containing, by mass %, C: 0.35 to 0.6%, Si: 0.01 to 1%, Mn: 0.2 to 1.8%, S: 0.001 to 0.15%, Al: 0.001 to 1%, Ti: 0.05 to 0.2%, and Nb: 0.001 to 0.04%, restricting N: 0.0060% or less, P: 0.025% or less, and O: 0.0025% or less, satisfying Nb/Ti?0.015, and having a balance of iron and unavoidable impurities.
    Type: Application
    Filed: October 7, 2010
    Publication date: August 2, 2012
    Applicant: Nippon Steel Corporation
    Inventors: Shuji Kozawa, Manabu Kubota
  • Publication number: 20120132323
    Abstract: A steel product having, by weight, less than 0.25% carbon, between 0.20 and 2.0% manganese, between 0.05 and 0.50% silicon, aluminum 0.008% or less by weight, and at least one element selected from the group consisting of titanium between about 0.01% and about 0.20%, niobium between about 0.01% and about 0.20%, molybdenum between about 0.05% and about 0.50%, and vanadium between about 0.01% and about 0.20%, and having a microstructure comprised of a majority bainite, and fine oxide particles of silicon and iron distributed through the steel microstructure of average precipitate size less than 50 nanometers. The yield strength of the steel product may be at least 55 ksi (380 MPa) or the tensile strength of at least 500 MPa, or both. The steel product may have total elongation of at least 6% or 10%, and thickness less than 3.0 mm.
    Type: Application
    Filed: October 18, 2011
    Publication date: May 31, 2012
    Applicant: NUCOR CORPORATION
    Inventors: Christopher Ronald KILLMORE, James Geoffrey WILLIAMS
  • Patent number: 8187530
    Abstract: An object of this invention is to provide a steel for high-cleanliness spring which is useful for the production of a spring excellent in fatigue characteristics in high Si steels. The steel for high-cleanliness spring with excellent fatigue characteristics according to the invention contains: in terms of mass %, C: 1.2% or less (excluding 0%); Si: 1.8% to 4%; Mn: 0.1% to 2.0%; and total Al: 0.01% or less (excluding 0%), with the remainder being iron and inevitable impurities, in which the Si amount and a solute (SIMS) Ca amount in the steel satisfy a relationship of the following expression (1): Si×10?7?solute (SIMS) Ca?Si×5×10?7??(1) (in which each of the solute (SIMS) Ca and Si represents the amount thereof (mass %) in the steel).
    Type: Grant
    Filed: March 27, 2008
    Date of Patent: May 29, 2012
    Assignee: Kobe Steel, Ltd.
    Inventors: Tomoko Sugimura, Koichi Sakamoto, Yoshio Fukuzaki, Atsuhiko Yoshida, Takeshi Inoue
  • Publication number: 20120093678
    Abstract: The present invention provides a steel material for automobile chassis parts, having high fatigue characteristics, without a heat treatment, and superior shapeability, and a method of production of such automobile chassis parts. The surface of the steel has a high hardness and the center has a low hardness, providing the superior characteristics. With an annealing step of the invention, it is possible to relieve internal stress and further improve fatigue characteristics.
    Type: Application
    Filed: November 21, 2011
    Publication date: April 19, 2012
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, NIPPON STEEL CORPORATION
    Inventors: Hideyuki NAKAMURA, Isao Anai, Yasushi Yamamoto, Takaaki Fukushi, Izuru Yamamoto, Masaaki Kondo, Satoru Shimazu
  • Patent number: 8128761
    Abstract: A carbonitriding method that can improve the nitrogen permeating rate to render the carbonitriding process effective is directed to carbonitriding a workpiece formed of steel that contains at least 0.8 mass % of carbon by heating in an atmosphere including ammonia, carbon monoxide, carbon dioxide and hydrogen. The method includes an atmosphere control step, and a heating pattern control step. The atmosphere control step includes an undecomposed NH3 partial pressure control step, a CO/CO2 partial pressure control step, and an H2 partial pressure control step. The undecomposed NH3 partial pressure control step, the CO/CO2 partial pressure control step and the H2 partial pressure control step are carried out such that the partial pressure of hydrogen in the heat treatment furnace is at least 0.1 atmospheric pressure and not more than 0.3 atmospheric pressure, and ? defined by the following equation (1) is at least 2.0 and not more than 6.0, in the atmosphere control step.
    Type: Grant
    Filed: April 13, 2007
    Date of Patent: March 6, 2012
    Assignee: NTN Corporation
    Inventor: Chikara Ohki
  • Patent number: 8070894
    Abstract: An alloy suitable for coating metal surfaces is provided in which the alloy provides a liquid melt which contains a fraction of dissolved oxide forming additives as deoxidizers. The alloyed combination of elements in the liquid melt resists compound formation thus preserving the chemical activity of the individual elements. In a coating application, the alloy may form a coating that can interact with and remove the oxide or residual oxide coating of the base metal to be coated, i.e., scrub the surface of the metal clean. This results in increased coating bond strength and the ability to bond effectively to normally difficult alloys such as stainless steel, refractory metals (W, Ti, Ta etc.), or aluminum alloys which form protective oxide layers.
    Type: Grant
    Filed: February 11, 2004
    Date of Patent: December 6, 2011
    Assignee: The NanoSteel Company, Inc.
    Inventor: Daniel James Branagan
  • Publication number: 20110286877
    Abstract: A process of using a molybdenum-containing binder alloy powder to produce a sintered hard metal based on a tungsten carbide includes providing a molybdenum-containing binder alloy powder with a FSSS value as determined in accordance with an ASTM B 330 standard of from 0.5 to 3 ?m and comprising from 0.1 to 10% by weight of a molybdenum in at least one of an alloyed form and a prealloyed form, less than 60% by weight of an iron, up to 60% by weight of a cobalt, and from 10 to 60% by weight of a nickel. The molybdenum-containing binder alloy powder is incorporated into a hard metal. The hard metal is sintered so as to provide the liquid-phase-sintered hard metal based on a tungsten carbide.
    Type: Application
    Filed: October 2, 2009
    Publication date: November 24, 2011
    Inventor: Benno Gries
  • Patent number: 8057650
    Abstract: A soft-magnetic FeCo based target material is provided which has a high saturation magnetic flux density and superior atmospheric corrosion resistance. The target material is a soft-magnetic FeCo based target material made of an FeCo based alloy. The FeCo based alloy comprises 0 to 30 at. % of one or more metal elements selected from the group consisting of B, Nb, Zr, Ta, Hf, Ti and V; and the balance being Fe and Co with unavoidable impurities. The Fe:Co atomic ratio ranges from 10:90 to 70:30. The FeCo based alloy may further comprise 0.2 at. % to 5.0 at. % of Al and/or Cr.
    Type: Grant
    Filed: November 7, 2007
    Date of Patent: November 15, 2011
    Assignee: Sanyo Special Steel Co., Ltd.
    Inventors: Ryoji Hayashi, Akihiko Yanagitani, Yoshikazu Aikawa, Toshiyuki Sawada
  • Patent number: 8048237
    Abstract: An ultra soft high carbon hot-rolled steel sheet has excellent workability. The steel sheet is a high carbon hot-rolled steel sheet containing 0.2 to 0.7% C, and has a structure in which mean grain size of ferrite is 20 ?m or larger, the volume percentage of ferrite grains having 10 ?m or smaller size is 20% or less, mean diameter of carbide is in a range from 0.10 ?m to smaller than 2.0 ?m, the percentage of carbide grains having 5 or more of aspect ratio is 15% or less, and the contact ratio of carbide is 20% or less.
    Type: Grant
    Filed: February 26, 2007
    Date of Patent: November 1, 2011
    Assignee: JFE Steel Corporation
    Inventors: Hideyuki Kimura, Takeshi Fujita, Nobuyuki Nakamura, Naoya Aoki, Masato Sasaki, Satoshi Ueoka, Shunji Iizuka
  • Publication number: 20110256017
    Abstract: A product including an iron casting alloy including iron, niobium and compacted graphite structures.
    Type: Application
    Filed: March 31, 2011
    Publication date: October 20, 2011
    Applicant: BorgWarner Inc.
    Inventor: David M. Decker
  • Publication number: 20110236696
    Abstract: A high mechanical strength reinforcement steel comprising, in addition to iron, at most about 0.5% by weight carbon, at most about 0.5% by weight vanadium and/or niobium, and the usual residual elements of scrap steel. A method of reinforcing a dwelling from damage resulting from seismic activity, the method comprising providing, as a component of the dwelling, at least one rebar of a composition comprising, in addition to iron, at most about 0.5% by weight carbon, at most about 0.5% by weight vanadium and/or niobium, at most 1.7% by weight of manganese, at most 0.5% by weight of silicon, and the usual residual elements of scrap steel.
    Type: Application
    Filed: March 25, 2010
    Publication date: September 29, 2011
    Inventors: Winky Lai, Cameron A. Cossette, James F. Petersen
  • Patent number: 7998230
    Abstract: A multi-metal powder, in particular for producing diamond tools comprises iron copper, cobalt and molybdenum whose contents are expressed in the following mass percentages: Fe+Cu+Co+Mo=98 mass %, the rest being oxygen and production impurities, wherein 15%=Cu=35%, 0.03=Mo/(Co+Fe+Mo)=0.10, —Fe/Co=2. A sintered compact is obtained by hot compaction of said multi-metal powder, for example, in the form of a diamond cutting tool.
    Type: Grant
    Filed: November 3, 2006
    Date of Patent: August 16, 2011
    Assignee: Eurotungstene Poudres
    Inventors: Maxime Bonneau, Jean-François Lartigue, Thierry Commeau, Christian Huet
  • Publication number: 20110002807
    Abstract: This steel for induction hardening includes: in terms of mass %, C: 0.40% or more to 0.75% or less; Si: 0.002% or more to 3.0% or less; Mn: 0.20% or more to 2.0% or less; S: 0.002% or more to 0.1% or less; Al: more than 0.10% to 3.0% or less; P: 0.030% or less; and N: 0.035% or less, with the remainder being Fe and inevitable impurities.
    Type: Application
    Filed: January 5, 2010
    Publication date: January 6, 2011
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Hajime Saitoh, Toshiharu Aiso, Masayuki Hashimura, Atsushi Mizuno, Manabu Kubota
  • Patent number: 7842141
    Abstract: A steel composition contains: 0.05% or less of C; 0.5% or less of Si; 0.20% to 1.80% of Mn; 0.03% or less of P; 0.005% or less of S; 14.0% to 18.0% of Cr; 5.0% to 8.0% of Ni; 1.5% to 3.5% of Mo; 0.5% to 3.5% of Cu; 0.05% or less of Al; 0.20% or less of V; 0.01% to 0.15% of N; and 0.006% or less of O on a mass basis, and satisfies the following expressions: Cr+0.65Ni+0.6Mo+0.55Cu?20C?18.5 and Cr+Mo+0.3Si?43.5C?0.4Mn?Ni?0.3Cu?9N?11 (where Cr, Ni, Mo, Cu, C, Si, Mn, and N represent their respective contents (mass %)). After such a steel pipe material is formed into a steel pipe, the steel pipe is quenched by cooling after heating to a temperature of the AC3 transformation point or more and tempered at a temperature of the AC1 transformation point or less.
    Type: Grant
    Filed: April 2, 2009
    Date of Patent: November 30, 2010
    Assignee: JFE Steel Corporation
    Inventors: Mitsuo Kimura, Takanori Tamari, Takaaki Toyooka
  • Patent number: 7819990
    Abstract: An iron-cobalt alloy containing in weight percentages: 10 to 22% of Co; traces to 2.5% of Si; traces to 2% of Al; 0.1 to 1% of Mn; traces to 0.0100% of C, a total of O, N and S content ranging between traces of 0.0070%; a total of Si, Al, Cr, Mo, V, Mn content ranging between 1.1 and 3.5%; a total of Cr, Mo and V content ranging between traces of 3%; a total of Ta and Nb content ranging between traces and 1%; and the rest being iron and impurities resulting from production wherein: 1.23×(Al+Mo) %+0.84 (Si+Cr+V) %?0.15×(Co %?15)?2.1, and 14.5×(Al+Cr) %+12×(V+Mo) %+25×Si %?21. The inventive alloy is useful for making electromagnetic actuator mobile cores.
    Type: Grant
    Filed: August 15, 2006
    Date of Patent: October 26, 2010
    Assignee: Imphy Ugine Precision
    Inventors: Thierry Waeckerle, Lucien Coutu, Marc Leroy, Laurent Chaput, Herve Fraisse
  • Publication number: 20100247368
    Abstract: A bainitic steel alloy and a method for making such an alloy are disclosed, in which the bainite plates are particularly small, less than 50 nanometres in width. In preferred embodiments of the invention, each bainite plate is surrounded by a film of retained austenite; the level of retained austenite in the alloy is greater than 10%; and the alloy is substantially free of blocky unstable austenite and cementite.
    Type: Application
    Filed: March 10, 2010
    Publication date: September 30, 2010
    Applicant: ROLLS-ROYCE PLC
    Inventors: Martin J. RAWSON, Mathew J. PEET, Harshad K.D.H BHADESHIA, Scott D. WOOD, Paul O. HILL, Emma E. BOOTH
  • Publication number: 20100186855
    Abstract: The invention relates to a steel and a processing method for high-strength fracture-splittable machine components that are composed of at least two fracture-splittable parts. The steel and method are characterized in that the chemical composition of the steel (expressed in percent by weight) is as follows: 0.40%?C?0.60%; 0.20%?Si?1.00%; 0.50%?Mn?1.50%; 0%?Cr?1.00%; 0%?Ni?0.50%; 0%?Mo?0.20%; 0%?Nb?0.050%; 0%?V?0.30%; 0%?Al?0.05%; 0.005%?N?0.020%, the rest being composed of iron and smelting-related impurities and residual matter.
    Type: Application
    Filed: July 27, 2007
    Publication date: July 29, 2010
    Inventors: Roman Diederichs, Axel Stueber, Robert Lange
  • Patent number: 7731896
    Abstract: The present invention provides a low alloy steel and a weld joint thereof excellent in hydrochloric acid corrosion resistance and sulfuric acid corrosion resistance, said low alloy steel containing, in mass, C: 0.001 to 0.2%, Si: 0.01 to 2.5%, Mn: 0.1 to 2%, Cu: 0.1 to 1%, Mo: 0.001 to 1%, Sb: 0.01 to 0.2%, P: 0.05% or less, and S: 0.05% or less, with the balance consisting of Fe and unavoidable impurities; and the acid corrosion resistance index AI of said low alloy steel being zero or positive. Here, said AI is given by the following expression, AI/10,000=0.0005+0.045×Sb %?C %×Mo %, where % means mass %.
    Type: Grant
    Filed: November 15, 2002
    Date of Patent: June 8, 2010
    Assignee: Nippon Steel Corporation
    Inventors: Akira Usami, Shunji Sakamoto, Satoshi Nishimura, Motohiro Okushima, Takashi Kusunoki
  • Publication number: 20100092332
    Abstract: To provide a high-strength cold rolled steel sheet that has well-balanced tensile strength and elongation as well as well-balanced tensile strength and stretch-flangeability, and a plated steel sheet manufactured by plating the steel sheet. The high-strength cold rolled steel sheet contains: 0.10 to 0.28% of C, 1.0 to 2.0% of Si, 1.0 to 3.0% of Mn, and 0.03 to 0.10% of Nb in terms of % by mass, wherein the content of Al is controlled to 0.5 or less, the content of P is controlled to 0.15% or less, and the content of S is controlled to 0.02% or less, and wherein residual austenite accounts for 5 to 20%, bainitic ferrite accounts for 50% or more, and polygonal ferrite accounts for 30% or less (containing 0%), of the entire structure, and wherein a mean number of residual austenite blocks is 20 or more as determined when the random area (15 ?m×15 ?m) is observed by EBSP (electron back scatter diffraction pattern).
    Type: Application
    Filed: December 17, 2009
    Publication date: April 15, 2010
    Applicant: Kabushiki Kaisha Kobe Seiko Sho(Kobe Steel, Ltd.)
    Inventors: Shushi IKEDA, Yoichi Mukai, Hiroshi Akamizu, Koichi Makii, Koichi Sugimoto, Shunichi Hashimoto, Kenji Saito
  • Publication number: 20100092798
    Abstract: A high-quality submerged arc weld metal for 1.25 Cr-0.5 Mo steel that is obtained by carrying out multi-pass welding in a submerged arc welding process with a solid wire and a bonded flux being combined together, is produced in which a strength mismatch with a base material does not occur even after a Post Weld Heat Treatment is carried out for a short time to a long time, and which has high ductility as well as having no weld defect. The submerged arc weld metal for 1.25 Cr-0.5 Mo steel is characterized in that: the weld metal contains, per the total mass of the weld metal, C: 0.06 to 0.12 mass %, Si: 0.15 to 0.30 mass %, Mn: 0.60 to 1.10 mass %, Cr: 1.10 to 1.45 mass % and Mo: 0.45 to 0.60 mass %, wherein O is contained in an amount of 0.022 mass % or less and N is contained in an amount of 0.008 mass % or less, and wherein the balance is Fe and inevitable impurities.
    Type: Application
    Filed: October 9, 2009
    Publication date: April 15, 2010
    Applicant: SUMITOMO HEAVY INDUSTRIES, LTD.
    Inventors: Yasuhiko Sasaki, Shinta Niimoto, Satoshi Nishimura, Yoshiaki Murata
  • Publication number: 20100061879
    Abstract: The invention relates to novel pre-alloyed metal powders a method for production and use thereof.
    Type: Application
    Filed: November 28, 2007
    Publication date: March 11, 2010
    Applicant: H.C. Starck GmbH
    Inventors: Bernd Mende, Gerhard Gille, Ines Lamprecht
  • Publication number: 20100047107
    Abstract: A steel material superior in high temperature characteristics and toughness is provided, the fire resistant steel material containing by mass %, C: 0.001% to 0.030%, Si: 0.05% to 0.50%, Mn: 0.40% to 2.00%, Nb: 0.03% to 0.50%, Ti: 0.005% to less than 0.040%, and N: 0.0008% to less than 0.0050%, restricting P: 0.030% or less and S: 0.020% or less, and having a balance of Fe and unavoidable impurities, where the contents of C and Nb satisfy C—Nb/7.74?0.004, and Ti-based oxides of a grain size of 0.05 to 10 ?m are present in a density of 30 to 300/mm2.
    Type: Application
    Filed: April 11, 2008
    Publication date: February 25, 2010
    Inventors: Suguru Yoshida, Hiroshi Kita, Teruhisa Okumura, Hirokazu Sugiyama, Teruyuki Wakatsuki
  • Publication number: 20090311125
    Abstract: Provided is a hot-working steel excellent in machinability and impact value comprising, in mass %, C: 0.06 to 0.85%, Si: 0.01 to 1.5%, Mn: 0.05 to 2.0%, P: 0.005 to 0.2%, S: 0.001 to 0.35%, and Al: 0.06 to 1.0% and N: 0.016% or less, in contents satisfying Al×N×105?96, and a balance of Fe and unavoidable impurities, total volume of AlN precipitates of a circle-equivalent diameter exceeding 200 nm accounting for 20% or less of total volume of all AlN precipitates.
    Type: Application
    Filed: April 17, 2008
    Publication date: December 17, 2009
    Inventors: Kei Miyanishi, Masayuki Hashimura, Atsushi Mizuno
  • Publication number: 20090277542
    Abstract: The present invention provides a steel material for automobile chassis parts which has high fatigue characteristics, does not require much cost for heat treatment, and further is superior in shapeability and a method of production of automobile chassis parts using this steel material, that is, one being a steel material to which Nb and Mo have been compositely added and having a difference 50 to 150 points between a Vicker's hardness of the center of plate thickness and a maximum value of Vicker's hardness within 0.5 mm from the surface after bending by a bending R of the plate outer surface of 2 to 5 times the plate thickness. The surface is high in hardness and the center part is low in hardness, so the fatigue characteristics and shapeability are superior. Note that if annealing under conditions giving a tempering parameter ? defined by ?=T(20+log(t)) of 14000 to 19000 (where T is the absolute temperature, t is the time (h), and the temperature rise is 660° C.
    Type: Application
    Filed: August 8, 2007
    Publication date: November 12, 2009
    Inventors: Hideyuki Nakamura, Isao Anai, Yasushi Yamamoto, Takaaki Fukushi, Izuru Yamamoto, Masaaki Kondo, Satoru Shimazu
  • Publication number: 20090277547
    Abstract: A high strength steel sheet with both excellent elongation and stretch-flanging performance is provided. The high strength steel sheet of the present invention comprises, in percent by mass, C: 0.05 to 0.3%, Si: 0.01 to 3.0%, Mn: 0.5 to 3.0%, Al: 0.01 to 0.1%, and Fe and inevitable impurities as the remainder, and has a structure mainly composed of tempered martensite and annealed bainite. The space factor of the tempered martensite is 50 to 95%, the space factor of the annealed bainite is 5 to 30%, and the mean grain size of the tempered martensite is 10 ?m or smaller in terms of the equivalent of a circle diameter. The steel sheet has a tensile strength of 590 MPa or higher.
    Type: Application
    Filed: July 13, 2007
    Publication date: November 12, 2009
    Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO
    Inventors: Kenji Saito, Tomokazu Masuda, Masaaki Miura, Yoichi Mukai, Shushi Ikeda
  • Publication number: 20090260729
    Abstract: A high-carbon hot-rolled steel sheet with excellent width-direction homogeneity is provided. The steel sheet contains 0.2% to 0.7% carbon, 0.01% to 1.0% silicon, 0.1% to 1.0% manganese, 0.03% or less phosphorus, 0.035% or less sulfur, 0.08% or less aluminum, and 0.01% or less nitrogen, and the balance is iron and incidental impurities. The structure is such that the average ferrite grain size of edge parts of the steel sheet is less than 35 ?m, the average ferrite grain size of a part closer to the center of the steel sheet than the edge parts is less than 20 ?m, and the average carbide grain size is 0.10 ?m or more and less than 2.0 ?m. The steel sheet is produced by roughly rolling the steel, finish-rolling the steel at a finishing temperature of more than (Ar3+40° C.), cooling the steel at a cooling rate of more than 120° C./s within two seconds after the finish rolling to a cooling termination temperature of more than 550° C. and less than 650° C., coiling the steel at a temperature of 550° C.
    Type: Application
    Filed: August 6, 2007
    Publication date: October 22, 2009
    Inventors: Shunji Iizuka, Kazuhiro Seto, Akio Kobayashi, Kenichi MItsuzuka, Naoya Aoki, Hideyuki Kimura, Nobuyuki Nakamura
  • Publication number: 20090252955
    Abstract: Disclosed is a steel sheet, containing: Si: 0.20-2% (the term “%” herein means “mass %”, the same is true hereinbelow), Mn: 1-2.5%, a total mass of Si and Mn being 1.5% or more, and O: 0.002% or less (exclusive of 0%), C: 0.02-0.25%, P: 0.1% or less (exclusive of 0%), S: 0.05% or less (exclusive of 0%), Al—0.02-0.2%, and N: 0.0015-0.015%. The steel sheet of the invention can be advantageously used for forming wide beads even in high-speed arc welding of 100 cm/min or higher.
    Type: Application
    Filed: June 19, 2009
    Publication date: October 8, 2009
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Tetsuo Soshiroda, Reiichi Suzuki, Kei Yamazaki
  • Publication number: 20090252641
    Abstract: A steel sheet contains, in terms of percent by mass, C: 0.01 to 0.2%, Si: 2.0% or less, and Mn: 3.0% or less and has a martensite phase as dominant phase and ferrite with a grain size of 20 ?m or less as a second phase. The ferrite is contained in area ratio of 1% to 30% and the amount of solute carbon being 0.01 percent by mass of more. The steel sheet can provide a hot-rolled steel sheet suitable for automobile steel sheet, i.e., has excellent press workability and excellent strain aging property whereby the tensile strength significantly increases by heat treatment at about the same temperature as typical baking process after the press-working. Moreover, hardening of the ferrite phase improves the fatigue strength after the strain aging.
    Type: Application
    Filed: March 29, 2006
    Publication date: October 8, 2009
    Applicant: JFE Steel Corporation a corporation of Japan
    Inventors: Toru Hoshi, Saiji Matsuoka
  • Publication number: 20090202384
    Abstract: A high tensile strength hot-rolled steel sheet having superior strain aging hardenability, which has high formability and stable quality characteristics, and in which satisfactory strength is obtained when the steel sheet is formed into automotive components, thus enabling the reduction in weight of automobile bodies. Specifically, a method for producing a high tensile strength hot-rolled steel sheet having superior strain aging hardenability with a BH of 80 MPa or more, a ?TS of 40 MPa or more, and a tensile strength of 440 MPa or more includes the steps of heating a steel slab to 1,000° C. or more, the steel slab containing, in percent by mass, 0.15% or less of C, 0.45% or less of Si, 3.0% or less of Mn, 0.08% or less of P, 0.02% or less of S, 0.02% or less of Al, 0.0050% to 0.0250% of N, and optionally 0.1% or less in total of at least one of more than 0.02% to 0.1% of Nb and more than 0.02% to 0.1% of V, the ratio N (mass %)/Al (mass %) being 0.
    Type: Application
    Filed: February 9, 2009
    Publication date: August 13, 2009
    Applicant: JFE Steel Corporation, a Corporation of Japan
    Inventors: Akio Tosaka, Sinjiro Kaneko, Yoichi Tominaga, Noriyuki Katayama, Nobutaka Kurosawa, Kei Sakata, Osamu Furukimi