Abstract: A monolithic thermocasting system for thermocasting polymer and solid material and method of use having an internal frame system; an external frame system disposed external to the internal frame system; a mold cavity formed between the internal frame system and the external frame system, the mold cavity sized to receive the polymer and solid material and shaped to form an architectural member; a duct; and a heater element disposed in the duct for outputting thermal energy to the mold cavity to heat the polymer and solid material, the thermal energy being sufficient to thermocast the polymer and solid material to a combined building material.

Abstract: A sealing member for a powder slush molding apparatus includes an elastomeric main body comprising a head portion, an anchor portion, and a neck portion extending between and joining the head portion and the anchor portion. The head portion of the sealing member defines at least one interior channel that is centered on a midline of the elastomeric main body and which has a polygonal sectional shape. The polygonal sectional shape of the at least one interior channel, and its location on the midline, permits the head portion of the sealing member to attain a measure of compressibility that helps limit the force needed to compress the head portion without rendering the sealing member too flexible that it cannot adequately retain its shape. The sealing member is useful in establishing a seal between a shell and a powder box of a powder slush molding apparatus.

Abstract: Process and systems for molding or forming products from thermosetting plastics. The system utilizes a deformable container that is placed within the cavity of the housing of the mold with the resins and initiator mixed therein. As a piston slides into the cavity, the upper edges of the container engage between the housing and the piston to seal the housing form leakage. The pressure of the piston along with heat on the housing enable the curing process to be controlled to minimize shrinkage and porosity.

Abstract: A vacuum centrifugal casting apparatus includes an upper mold having an upper vacuum hole communicating with both a cavity and a space over the upper mold, a lower mold including a lower vacuum hole corresponding to the upper vacuum hole, the lower vacuum hole communicating with both the cavity and a space under the lower mold, a motor configured to rotate the upper mold and the lower mold, a vacuum retaining member having an outer diameter corresponding to the upper vacuum hole, with a molten metal injection hole formed in an upper end of the vacuum retaining member, and a vacuum pump configured to be operated by the motor, and including an inlet communicating with the lower vacuum hole, and an outlet formed to exhaust drawn air.

Abstract: Process and systems for molding or forming products from thermosetting plastics. The system utilizes a deformable container that is placed within the cavity of the housing of the mold with the resins and initiator mixed therein. As a piston slides into the cavity, the upper edges of the container engage between the housing and the piston to seal the housing form leakage. The pressure of the piston along with heat on the housing enable the curing process to be controlled to minimize shrinkage and porosity.

Abstract: The invention relates to a method and a device for producing a moulded body having microstructures from moulding material. The method for producing a moulded body having microstructures on a carrier out of moulding material is effected by inputting a moulding material into a container (10) comprising a mould cavity (14), wherein at least one micro-structured mould (12) is provided in the mould cavity. Furthermore, the centrifugation of a container (10) is carried out until the moulding material has completely entered into the structure of the mould (12). Thereafter, the curing of the moulding material is carried out to form a moulded body having microstructures, which is then removed from the mould (12) and the container (10).

Abstract: This invention relates to a device for rotational moulding. The device comprises a mould which is movably arranged, having a mould wall, surrounded by a mould cavity and a material feeding device for feeding the curable raw material into the mould cavity. The mould is movably mounted on a robot arm, associated with the mould. The movement of the mould is controlled by a control device communicating with the robot arm. The mould is provided with a device for controlling the temperature of the mould and which is integrally formed with the mould.

Abstract: This invention relates generally to an apparatus for casting a portion of a tire, and, more specifically, to an apparatus that has a cap and an outer ring that are rotatably attached to a fixed portion of the molding apparatus for centrifugally molding the spokes of a non-pneumatic tire from polyurethane or some other suitable material. The cap and outer ring have separate rotatable attachments to the apparatus and are not otherwise connected to each other, so they are free to rotate without obscuring the pouring slot of the mold.

Abstract: The present invention relates to a method of rotational moulding where a heating structure is incorporated into the mould. Further aspects of the invention relate to a mould for rotational moulding comprising a heating element. In an embodiment, the mould is a pressure vessel for transporting and storing compressed natural gas. The heating element may be incorporated into the pressure vessel, or may be placed in contact with the pressure vessel for the duration of the rotational moulding process.

Abstract: A vent apparatus for use in a mold defining an opening that includes a vent tube portion configured to extend through the opening of the mold and a secondary tube portion configured to mate with the first end portion of the vent tube portion. For example, the secondary tube portion may be used to seal the passageway at the first end portion and may define one or more membrane regions configured to melt during a mold process to unseal the passageway.

Abstract: Molding methods and molds for making a synthetic resin molded product include disposing a curable liquid resin mixture in a recess of a female mold. The curable liquid resin mixture is then simultaneously agitated and degassed by a mixer while under a partial vacuum. More specifically, at least the female mold is orbited around an orbital axis while being rotated about a rotational axis that is eccentric to the orbital axis. After being thoroughly mixed and degassed, the liquid mixture is then cured in the mold unit.

Abstract: During the manufacture of slabs of stone or stone-like material using the technology which envisages preparation of a mix formed by a granular product and by a binder consisting of a hardening synthetic resin, vacuum vibrocompression of a layer of said mix and hardening of the resultant rough slab by means of a catalytic action and by heating, the slab is cooled to room temperature by directing onto both its surfaces a flow of cooling fluid, in particular air at room temperature, while controlling the flowrate of the air, so as to ensure gradual and controlled cooling, and supporting the slab in a static and perfectly flat condition. The device consists of a flat structure provided with a plurality of spacers (20) which keep the slab in a perfectly flat condition and allow the flow of cooling fluid to perform its action.

Abstract: A method of monitoring Quality of Experience or other indicators of quality of service delivering media data to user equipment in a telecommunications network. The method comprises determining a first value of the metric, determining a second value of the metric after a defined period of time, adjusting the value of said defined period of time, wherein the second determined value of the metric is used in determination of magnitude and direction of the adjustment and recording the determined values of the metric.

Abstract: A construction form system for forming concrete walls for use as above grade walls, foundations, frost walls, exterior envelopes, and the like, is disclosed. The system includes a plurality of pairs of opposing vertical forming panels spaced from each other to define a forming cavity disposed to receive a hardenable material. Each pair of opposing forming panels comprises an inner panel forming part of an inner wall and an outer panel forming part of an outer wall. The system also includes an outer rail positioned between each adjacent pair of outer forming panels and an inner rail positioned between each adjacent pair of inner forming panels. The inner forming panels comprise support panels configured to be selectively addable and removable from between each adjacent pair of inner rails prior to and subsequent to a pouring of the hardenable material into the cavity.

Abstract: The nature of the rotational molding process is cyclic. It requires the temperature of the rotating mold and the plastic it is charged with to be elevated from room temperature to beyond its melting temperature and then cooled back to room temperature. Consequently, rotational molding cycle times are lengthy, which is often considered as the fundamental drawback of this plastic fabrication process. The motivation and objectives of this disclosure are twofold. The presently proposed invention focuses on developing an innovative extrusion-assisted rotational foam molding processing technology for the manufacture of integral-skin cellular composite moldings having adjacent, but clearly distinct, layers of non-cellular and cellular structures, consisting of identical or compatible polymeric grades.

Abstract: The present invention relates to a method and a device for producing plastic molded skins having different subregions. For this purpose, before melting the first plastic material, a region of the molding tool surface (2) is covered with a separate energy self-sufficient mask (3). After the unmasked region of the molded tool surface (2) has been coated, the mask (3) is removed, and in a second manufacturing step the exposed subregions of the molding tool surface (2) is coated with a different plastic material, the two subregions of the plastic skin bonding with each other.

Abstract: The present invention relates to a method and a device for producing plastic molded skins having different subregions. For this purpose, before melting the first plastic material, a region of the molding tool surface is covered with a separate energy-self-sufficient mask. After an unmasked region of the molding tool surface has been coated, the mask is removed, and in a second manufacturing step, the exposed subregion of the molding tool surface is coated with a different plastic material, the two subregions of the plastic skin bonding with each other.

Abstract: The present invention relates to a method of making mineral fibers, comprising providing a circulating combustion chamber (1) which comprises a top section (2), a bottom section (3) and a base section (4), injecting primary fuel, particulate mineral material and primary combustion gas into the top section of the circulating combustion chamber and combusting the primary fuel thereby melting the particulate material to form a mineral melt and generating exhaust gases, separating the mineral melt from the exhaust gases wherein the exhaust gases pass through an outlet (8) in the circulating combustion chamber and the mineral melt collects in the base section of the circulating combustion chamber, injecting secondary fuel, which comprises liquid or gaseous fuel, and secondary combustion gas into the bottom section of the circulating combustion chamber to form a flame in the bottom section which heats the melt, and flowing a stream of the collected melt through an outlet (15) in the base section to a centrifugal fi

Abstract: This invention relates generally to an apparatus for casting a portion of a tire, and, more specifically, to an apparatus that has a cap and an outer ring that are rotatably attached to a fixed portion of the molding apparatus for centrifugally molding the spokes of a non-pneumatic tire from polyurethane or some other suitable material. The cap and outer ring have separate rotatable attachments to the apparatus and are not otherwise connected to each other, so they are free to rotate without obscuring the pouring slot of the mold.

Abstract: Methods and systems for fabrication of injection molded optical components. In one embodiment, a moldplate with cavities receives injected optical material within walls of the cavities. The cavities are designed with a geometric profile approximately corresponding to a optical profile of an optical element to be formed therein. When molten optical material is injected into the cavities of the moldplate, the injected optical material forms a meniscus due to surface tension between the optical material and the wall of the cavities. The meniscus thus provides a shape corresponding to the predetermined optical profile. The optical material is then rapidly cured with actinic radiation, and a desired optical element with high-precision dimensions is formed within the cavities of the moldplate. In some embodiments, the moldplate is spun such that the meniscus is adjusted to match the predetermined optical profile within a certain tolerance.

Abstract: A process for the production of a core that can be used for the manufacturing of a part that is made of composite material, whereby the core consists of at least one powdered and/or granular product (16), includes introducing the at least one powdered and/or granular product (16) by vibrating it in an outer envelope (14) placed in a device (18) having a cavity that is delimited by a wall (20) whose geometry is adapted to that of the core to be produced and flattening the outer envelope (14) against the wall (20), characterized in that vibrations are emitted slightly above the fill level during filling.

Abstract: The present invention includes but is not limited to a specimen collection device that includes a chamber capable of collecting a specimen, a specimen passage slot, a reservoir, a reservoir seal, and a test device. A sample or specimen added to the chamber flows through the specimen passage slot into the reservoir. Flow into the reservoir may be limited by the reservoir seal. The test device positioned within the reservoir detects the presence or concentration of an analyte within the sample or specimen.

Abstract: An integrated machine for making, in laboratory, slabs made of a controlled-compaction bituminous mix in a mold and for making wheel tracking tests on the same, the compaction is performed by two idle disks which slide and press the side extensions of an array of vertical plates overlapping the mix, the wheel tracking test is performed by a wheel located between the disks; after having removed the array of plates, the wheel can be presented to the mix, since the disks are located at a distance greater than the mold width.

Abstract: A mold (for producing molded blocks with at least one lateral face which has a texture, wherein the mold comprises at least one flexible belt, wherein the flexible belt surrounds at least one mold wall of the mold lower part that delimits the mold cavity in order to act on the material for producing the molded block that is received in the mold cavity, and in order in so doing to impress a texture on at least one of the lateral faces of the molded block, wherein the flexible belt can be moved relative to the mold lower part and wherein the flexible belt is mounted in such a way that it moves around the mold wall when the molded block is ejected from the mold cavity. Here, the mold comprises an active auxiliary device by means of which a rolling resistance of the flexible belt can be varied.

Abstract: A method for forming a clay slab includes providing a frame, a first panel supported on the frame in a vertical orientation and a second panel supported on the frame in a vertical orientation, with the first panel and the second panel defining a gap therebetween. The method further includes positioning a block of clay adjacent the gap defined by the first panel and the second panel, moving at least one of the first panel and the second panel from an initial position to an intermediate position to draw the block of clay between the first panel and the second panel and thereby form the clay slab, and moving at least one of the first panel and the second panel from the intermediate position back to the initial position to withdraw the clay slab from between the first panel and the second panel.

Abstract: An apparatus for retreading a heavy duty tire with a polyurethane tread where a tire carcass that is suitable for retreading receives a tube fitted therein and is installed on its side in a mold cavity, between top and bottom rings, that each include spaced segments extending from opposing top and bottom ring surface that inter-digitate to form the equal spaced tread voids in a finished recapped tire, with bottom ring inner edge including a continuous sealing lug, and the top ring is open to pass a flow of polyurethane materials from a lower edge of a cone shaped spreader that is positioned onto the tire carcass top side wall and directs a flow of polyurethane materials from the cone surface into the mold, filling the mold cavity from bottom to top to form a recapped tire tread.

Abstract: A cotton candy machine includes a housing and a stick grabbing device mounted in the housing. A stick rotating device is mounted in the housing and aside corresponds to the stick grabbing device. A feeding device is mounted in the housing and a sugar floss maker is horizontally mounted in the housing under the stick rotating device. The stick grabbing device provides stick one by one and conveys the stick to the stick rotating device. The stick rotating temporarily holds the stick, rotates the stick and makes the stick longitudinally insert into the sugar floss maker for coiling the sugar floss from the sugar floss maker after the feeding device providing sugar material into the sugar floss maker.

Abstract: The present invention relates to a method for manufacturing an air mat that reduces the number of manufacturing processes by means of rotational molding, while preventing the generation of defective products, to a device for molding an air mat, and to an air mat manufactured and molded by the method and device. In a method for manufacturing an air mat formed in such a manner as to integrally couple a cushion part having a plurality of air bags arranged therein for containing air at the insides thereof with a plate-shaped lower sheet disposed on the lower surface of the cushion part, the method includes the steps of: preparing a lower mold having a plurality of air bag molding recesses having given depths arranged at given intervals thereon, for molding the cushion part of the air mat.

Abstract: The nature of the rotational molding process is cyclic. It requires the temperature of the rotating mold and the plastic it is charged with to be elevated from room temperature to beyond its melting temperature and then cooled back to room temperature. Consequently, rotational molding cycle times are lengthy, which is often considered as the fundamental drawback of this plastic fabrication process. The motivation and objectives of this disclosure are twofold. The presently proposed invention focuses on developing an innovative extrusion-assisted rotational foam molding processing technology for the manufacture of integral-skin cellular composite moldings having adjacent, but clearly distinct, layers of non-cellular and cellular structures, consisting of identical or compatible polymeric grades.

Abstract: An apparatus for potting membranes. The apparatus may include a mould for receiving ends of the membranes, means for forming a first layer of a curable resin material around the ends in the mould, and means for applying a second layer of a flexible resin material to the first layer prior to full curing of the first layer. The flexible resin material may be chemically reactive with the curable resin material to form an adhesive bond therebetween. A potting sleeve may be positioned within the mould. A centrifuge may receive the curable resin and/or the flexible resin material upstream of the mould.

Abstract: A device for filling at least one mold with at least one powder. The device includes a mechanism to add at least one powder, at least one mechanism to eject the powder added into the device, in the form of a layer, and at least one deflector capable of locally intercepting at least part of the powder ejected in the form of a layer and redirecting the locally intercepted powder towards a determined location in the mold.

Abstract: The object of the present invention is mainly a powder dispenser including a casing capable of impulsing the powder in a reciprocal movement on a plane along a determined displacement direction (X), and means (19,23) for grouping the powder along distinct axes, substantially parallel to the X direction. The object of the present invention is also a method for making pellets, notably nuclear fuel pellets, applying a dispenser according to the present invention.

Abstract: Molds and methods for rotational molding are disclosed. The molds for rotationally molding may include an interior surface, an exterior surface, an opening, and a post. The interior surface may define a molding cavity. The interior surface may include a first portion and a second portion disposed opposite the first portion. The opening may extend from the first portion of the interior surface to the exterior surface. The post may extend from the second portion of the interior surface, through the molding cavity, through the opening, and to a distal region.

Abstract: There is provided a mold for use in the production of a silica crucible by heat-fusing silica or quartz powder attached onto an inner wall of a rotating mold, wherein an inner side of an upper opening portion of the mold corresponding to an upper part of the silica crucible is ground to obtain a step portion and a ring-shaped heat insulating barrier member having an inner diameter smaller than that of the mold is disposed on the step portion through a hollow disk-shaped support member having an inner diameter equal to or somewhat larger than that of the heat insulating barrier member.

Abstract: The invention relates to a method and a device for producing a moulded body having microstructures from moulding material. The method for producing a moulded body having microstructures on a carrier out of moulding material is effected by inputting a moulding material into a container (10) comprising a mould cavity (14), wherein at least one micro-structured mould (12) is provided in the mould cavity. Furthermore, the centrifugation of a container (10) is carried out until the moulding material has completely entered into the structure of the mould (12). Thereafter, the curing of the moulding material is carried out to form a moulded body having microstructures, which is then removed from the mould (12) and the container (10).

Abstract: A plastic lens molded in a mold having two first molding blocks and two second molding blocks. The first molding blocks transfer light incidence and emission surfaces. The second molding blocks are provided to both ends of the first molding blocks, disposed parallel to an optical axis and facing each other, and transfer non-light-passing surfaces. At least one of the second molding blocks includes an elongated slit-like ventilation hole having a length of a light effective range or longer and extending in a main scanning direction of the light incidence and emission surfaces along positions equidistant from the light incidence and emission surfaces. Through the ventilation hole, air is sprayed onto molten resin in a process of resin cooling and solidification to facilitate cooling of the resin.

Abstract: The present invention provides an apparatus for forming concrete structures, such as railroad crossing signal foundations. The apparatus includes a generally hollow form, which is made from a strong and durable material, such as metal (e.g., steel) or composite material. The form is tapered and includes two halves that are selectively attached together for easy removal from a completed foundation. The form further includes several cantilever bolt holders that extend over the form and include holes that receive cantilever bolts that are incorporated into the foundation. One or more vibrating elements may be removably attached to the tops of the cantilever bolts and/or to the sides of the form. The air vibrators may be selectively activated during the cement pouring process to vibrate the concrete and substantially reduce or eliminate air bubbles and defects within the foundation. A pair of adjustable legs is attached to the form and allows the form to be positioned and supported over a foundation hole.

Abstract: A resin molding die has a molding surface formed of a low adhesion material formed of a solid solution of La—Y2O3 produced from Y2O3 and an other oxide of La2O3. La2O3 contains La, which has an ionic radius larger than Y3+, and is larger in basicity than Y2O3. The low adhesion material contains La2O3 at a predetermined ratio relative to a total of Y2O3 and La2O3. The low adhesion material thus has a large iconic radius contributing to a smaller number of sites per unit area than Y2O3, a larger basicity contributing to a smaller force binding the low adhesion material with a basic substance than Y2O3, and a ratio contributing to shape retention. The low adhesion material thus less adhesive and more shape-retentive than Y2O3 configures the molding surface. A low adhesion material that is less adhesive to a basic substance than Y2O3 is and excellently shape-retentive, and an excellently releasable and shape-retentive resin molding die can thus be obtained.

Abstract: A centrifugal casting die according to the present invention includes a cylindrical die body, a backup layer releasably bonded to the inner surface 12b of the die body, and a top layer bonded to be integral to the inner surface of the backup layer, for holding a centrifugally casting material supplied to the inner surface thereof, whereby the centrifugally casting material having a uniform thickness is easily releasable from the centrifugal casting die without using a die-lubricant.

Abstract: In a sheet forming part 2 of a soft capsule manufacturing apparatus 1, a drum drive system 27 which forms a gelatin sheet 13, and a pickup roller drive system 28 which peels off the gelatin sheet 13 are constructed to drive separately from each other. In the drum drive system 27, a film-sheet forming drum 23 is driven by a first motor 271, while in the pickup-roller drive system 28, a pickup roller 24 is driven by a second motor 281.

Abstract: A powder feed apparatus and method for increasing the rate of flow of powder fed through a powder feed system to a powder press. The apparatus includes a housing having a powder feed chamber, with a powder ingress opening and a powder egress opening, and at least one vibrator. The powder feed chamber is dimensioned to transmit a vibrational force from the vibrator to powder in it such that the velocity of the powder through the powder egress opening is increased over the velocity of the powder through the powder egress opening in the absence of the vibrational force (i.e. using only gravity feed).

Abstract: Manufacturing a coating for an impression cylinder whereby a carrier and a cylinder shape is provided. A hollow cylinder is positioned between the carrier and the cylinder shape, and material to form the coating in the spaces is introduced between the carrier and the hollow cylinder (the internal field) and between the hollow cylinder and the cylinder shape (the external field). The hollow cylinder is removed at a certain pre-selected velocity from between the carrier and the cylinder shape.

Abstract: A method of venting a rotational mold at a predetermined condition by actuating an actuating venting assembly pierces the shell of the molded article and introduces a passageway to relieve pressure during the molding cycle. The actuating venting assembly enables a tactical methodology for venting such molds.

Abstract: A method of producing a shell of an edible mass includes the steps of filling the fluidized mass into a mould, the mould at least being partly made of an elastic and resilient material, and dislocating the mass contained in the mould without directly contacting the mass until the mass has at least partly solidified to form a shell. An apparatus for producing a shell of an edible mass includes at least one mould at least being partly made of an elastic and resilient material. The mould includes an inner side and an outer side. The inner side is designed and arranged to be contacted by the mass when the mass has been filled into the mould. At least one dislocating element is designed and arranged to contact the outer side without directly contacting the mass. The dislocating element is designed and arranged to temporarily deforem the mould in an elastic way.

Abstract: The present invention provides an apparatus for forming concrete structures, such as railroad crossing signal foundations. The apparatus includes a generally hollow form, which is made from a strong and durable material, such as metal (e.g., steel) or composite material. The form is tapered and includes two halves that are selectively attached together for easy removal from a completed foundation. The form further includes several cantilever bolt holders that extend over the form and include holes that receive cantilever bolts that are incorporated into the foundation. One or more vibrating elements may be removably attached to the tops of the cantilever bolts and/or to the sides of the form. The air vibrators may be selectively activated during the cement pouring process to vibrate the concrete and substantially reduce or eliminate air bubbles and defects within the foundation. A pair of adjustable legs is attached to the form and allows the form to be positioned and supported over a foundation hole.

Abstract: A multi-layer rotational-molded plastic article has an area, such as a sight line for viewing content levels, where an inside layer protrudes through the outside layer and may be bonded to it. A first flowable material such as plastic resin is introduced into a mold having an insulating member extending through an aperture or slot into the mold. The mold is rotated and heated to less than full cure. The insulating member is removed, a second, transparent flowable material is introduced into the mold, and a cover member replaces the insulating member. The mold is rotated and heated to cure both resins, and only then cooled and opened.

Abstract: A device for potting a filter is described. The device comprises a housing having a first hole in the first region communicating between the surface and the lumen, and a second hole in the second region communicating between the surface and the lumen. A ridge extends around the first hole and the second hole to define a trough for receipt of a flowable potting material. During the manufacture of the filter assembly, the housing is rotated about an axis that bisects the housing and is perpendicular to an axis of the lumen, a flowable material is placed on the surface of the housing, a portion of the flowable material flows toward the first hole, is retained by the ridge, and passes through the first hole, and a portion of the flowable material flows toward the second hole, is retained by the ridge, and passes through the second hole.

Abstract: A core puller/mold assembly includes a mold frame containing a block mold having a mold cavity. A pair of cylinders is present, with each cylinder fastened to an opposed, exterior side of the mold frame. The cylinders each have a rod that extends beyond the mold frame joining the opposed, exterior sides. A core bar mounting bracket is fastened between the cylinder rods. At least one core bar is secured to the mounting bracket, with the bar extending toward the mold cavity. The at least one core bar is removed from the mold cavity with the cylinder rods extended and traverses the mold cavity with the cylinder rods retracted.

Abstract: The present invention is an improved method and apparatus for replicating various types of optical discs such as CDs and DVDs. The apparatus includes a support plate attached to a rotatable shaft. The support plate has a top surface for supporting a stamper, ultraviolet (“UV”) curable resin, and a support substrate. The UV curable resin forming the information layer on the support substrate of the optical disc. In the method, the stamper is placed on top of the support plate, and UV curable resin is applied to the top of the stamper having information containing data pits formed therein. The support substrate is placed on top of the stamper with the UV curable resin sandwiched in-between. The apparatus is rotated to spread the resin onto both surfaces of the support substrate and stamper. The joined surfaces of the support substrate and stamper are exposed to UV radiation.

Abstract: A system and method for molding the shell of a medical device or other molded article is disclosed. The system includes a multi-axis rotational molding machine in which a mold is mounted. The mold has a cavity in the shape of the article to be molded. The mold seals to hold a vacuum. In operation, silicone or other molding material is inserted into the mold, vacuum is applied to the mold, the mold is rotated about at least two axes and a molding material coats the inside walls of the mold to form the shell or other desired article. A rotationally molded medical article is also disclosed.