Deboning Patents (Class 452/135)
  • Patent number: 11178882
    Abstract: A system for automatic organization, hanging and driving of slaughtered animals installed at the outlet of a slaughtered animals processing station such as a chiller. The system comprises a receiving and aligning means of slaughtered animals in longitudinal position, which is previously disposed to an accumulator device of slaughtered animals positioned longitudinally. The system further comprises a suspension and movement assembly of each slaughtered animal from the axial alignment assembly to a driving guide of each slaughtered animal to a hanging transfer device of each animal slaughtered in the hanging line.
    Type: Grant
    Filed: October 10, 2019
    Date of Patent: November 23, 2021
    Inventor: Valdair Pavan
  • Patent number: 11140907
    Abstract: A method and apparatus for filleting fish to produce high yielding fillets from relatively short bodied fish in the size range of about 600 grams to about 3.5 kilograms dependent on species. The method and apparatus are designed to be capable of handling salmon, tilapia, trout, arctic char, barramundi, snappers, walleye pike, striped bass and similar species where the rib follows the contour of the belly cavity. Further, the method and apparatus incorporate belly opening and eviscerating components prior to subjecting the fish to a backbone removal system so that the fish need only be headed, but not gutted, before introduction into the machine.
    Type: Grant
    Filed: May 6, 2020
    Date of Patent: October 12, 2021
    Inventor: Trevor T. Wastell
  • Patent number: 10993447
    Abstract: A bone-meat separation device for a bone-in limb meat according to an embodiment is a bone-meat separation device for a bone-in limb meat for separating a meat part adhering to a trunk-side end bone head of a bone-in limb meat, the device including a plurality of clamp portions for conveying the bone-in limb meat along a conveying path, a guide portion disposed on the conveying path and forming a V-shaped guide space with an open end thereof being directed upstream in a conveying direction of the bone-in limb meat, a cutter disposed at a downstream end of the guide space in the conveying direction, and a holding portion holding the meat part below the guide portion and the cutter. The holding portion is configured to hold the meat part of the bone-in limb meat when the meat part is cut from the trunk-side end bone head with the cutter.
    Type: Grant
    Filed: December 19, 2018
    Date of Patent: May 4, 2021
    Assignee: MAYEKAWA MFG. CO., LTD.
    Inventors: Koji Kido, Moemi Kato, Akira Koizumi
  • Patent number: 10803771
    Abstract: An instruction kit for field dressing is disclosed. The instruction kit relates to a field dressing model, to be used for learning field dressing of any animal. The instruction kit consists of a life size animal model with furs as epidermis and the body of the animal is wrapped with Velcro® and magnets to provide a real feel of cutting the animal and the pressure to be applied. The kit is provided with a plastic molded knife for serving as a knife to cut the animal model. The anus and genital are attached with the body with magnets and removed using the knife. The field dressing of the animal is required to remove the internal sacks and organs to get untainted meat. The instruction kit is reusable. The instruction kit contains good quality and durable materials to avoid wear and tear in frequent practicing.
    Type: Grant
    Filed: March 28, 2019
    Date of Patent: October 13, 2020
    Inventor: Jordan L. B. Williams
  • Patent number: 10674736
    Abstract: The present disclosure describes new meat products and new processing and cutting techniques that more effectively utilize an animal carcass. A boneless rib-meat product and method of producing the same are disclosed. The boneless meat product includes two boneless rib-meat portions, each boneless rib-meat portion has an interior side. The interior side includes alternating raised surfaces and depressions. The two boneless rib-meat portions are positioned together in a stacked configuration with the interior side of each boneless rib-meat portion oriented toward and in contact with the other. The raised surfaces of each boneless rib-meat portion are offset with each other such that the raised surfaces of each boneless rib-meat portion are positioned within a corresponding depression of the other boneless rib-meat portion. The stacked boneless rib-meat portions are secured together via cooking to cause the boneless rib-meat portions to bind together.
    Type: Grant
    Filed: February 16, 2018
    Date of Patent: June 9, 2020
    Assignee: Tyson Foods, Inc.
    Inventors: Naikang Kuan, Paul Thomas Connor
  • Patent number: 10264800
    Abstract: A system and method for separating breast meat from at least a part of a keel bone of a carcass part of slaughtered poultry includes a product carrier and a pair of breast meat cutter blades adapted to make an incision along the keel bone in the longitudinal direction of the keel bone. The breast meat cutter blades are moveable relative to each other between and open position and a closed position. The system further includes a blade actuator, which comprises a closing assembly to apply a biasing force to the breast meat cutter blades to bias the breast meat cutter blades towards the closed position, and an opening assembly to apply an opening force to the breast meat cutter blades to hold the breast meat cutter blades in the open position.
    Type: Grant
    Filed: March 22, 2017
    Date of Patent: April 23, 2019
    Assignee: MAREL STORK PULTRY PROCESSING B.V.
    Inventors: Maurice Eduardus Theodorus Van Esbroeck, Roger Pierre Hubertus Maria Claessens, Johannis Anthonie Vroegop, Gerardus Johannes Catharina Van Bussel
  • Patent number: 10258052
    Abstract: Method and apparatus (1, 11) for longitudinally cutting poultry legs along a contour defined by an inwardly extending bone structure. The method comprises the steps of, and the apparatus (1, 11) having means (25) for, suspending at least one poultry leg at its ankle joint, and conveying the thus suspended poultry leg along a predefined path of conveyance (21). At least one cutting unit (1) with a directionable knife (73) is provided in the predefined path of conveyance (21). The at least one poultry leg is positioning such that it is lined-up for a longitudinal cutting engagement by the directionable knife (73), and the directionable knife (73) is brought into cutting engagement with the thus positioned poultry leg. During cutting engagement, position and cutting direction of the directionable knife are continuously adjusted to follow the contour defined by the bone structure of the poultry leg, while the positioned poultry leg is conveyed past the directionable knife (73).
    Type: Grant
    Filed: January 25, 2017
    Date of Patent: April 16, 2019
    Assignee: Foodmate B.V.
    Inventors: Juul Floris van den Berg, David Scott Hazenbroek
  • Patent number: 10182579
    Abstract: The present disclosure describes new meat products and new processing and cutting techniques that more effectively utilize an animal carcass. A method of forming one or more bone-in products and one or more boneless meat products from the same segment of carcass are disclosed. The bone-in meat products and boneless meat products are formed by dividing a carcass segment having at least three rib bones into a bone-in meat portion and a boneless meat portion. The bone-in meat portion has a portion of rib bones exposed and a generally cylindrically meat member spanning its length. The boneless meat portion may be a formed by enveloping the meat portion with a flap created from attached fat or skin of the boneless meat portion thereby forming a boneless meat product that is a continuous piece of material and generally cylindrical in shape.
    Type: Grant
    Filed: February 16, 2018
    Date of Patent: January 22, 2019
    Assignee: Tyson Foods, Inc.
    Inventors: Naikang Kuan, Paul Thomas Connor
  • Patent number: 9980496
    Abstract: A trimming system for fish which is placed with belly sides on opposite sides of a supporting structure. A force supplying means applies opposite forces onto the belly sides towards the supporting structure. A profile measuring means determines the profile of the belly sides, and a cutting means trims the belly sides. Opposite forces are supplied by the force supplying means while the belly sides are measured by the profile measuring means, and the opposite forces are supplied while the belly sides are simultaneously trimmed.
    Type: Grant
    Filed: February 10, 2016
    Date of Patent: May 29, 2018
    Assignee: MAREL SALMON A/S
    Inventor: Bjarne Kjeld Jakobsen
  • Patent number: 9888697
    Abstract: The invention relates to a method for mechanically recovering flesh from fish, in which by introducing incisions, the dorsal bones and the ventrally directed bones are cut free from the laterally located fillets without separating the pin bones from the spine and the separating gaps formed by the incisions are then expanded, thereby moving the lateral fillets away from the spine of the fish in the lateral direction transverse to the dorsal bones, wherein the fillets are peeled away from the pin bones extending laterally out from the spine or the flank bones, and a corresponding apparatus for mechanically recovering the flesh of fish.
    Type: Grant
    Filed: February 3, 2014
    Date of Patent: February 13, 2018
    Assignee: Nordischer Maschinenbau Rud. Baader GmbH + Co. KG
    Inventor: Horst Braeger
  • Patent number: 9808019
    Abstract: A method and a corresponding system for harvesting knee meat and thigh meat from a whole leg poultry product are disclosed. The method includes providing a leg product having a thigh, a drumstick, a knee and a transverse cut at the knee.
    Type: Grant
    Filed: June 11, 2015
    Date of Patent: November 7, 2017
    Assignee: MAREL STORK POULTRY PROCESSING B.V.
    Inventors: Heinze Annema, Richard Gerard Johan Drabbels, Roger Pierre Hubertus Maria Claessens, Stefan Christianus Wilhelmus Martinus Van Den Heuvel
  • Patent number: 9603382
    Abstract: A poultry product prepared by removing bones from a poultry carcass and compressing the remaining meat portion of the carcass into a mold. The mold is placed in an oven and the poultry product is cooked. Once cooked and removed from the mold, the poultry product retains an appearance of the mold which may be the shape of a traditionally-prepared poultry carcass. The poultry product can be wrapped and sold as a prepared food product.
    Type: Grant
    Filed: July 15, 2014
    Date of Patent: March 28, 2017
    Inventor: Reuben Schmulevitz
  • Patent number: 9414606
    Abstract: A conveyor system is disclosed wherein the conveyor line includes two or more conveyor lines wherein all of the conveyor lines are built on a common frame. By building the conveyor lines on a common frame, the conveyor lines can be built adjacent to one another and share common sidewalls, eliminating gaps of traditional conveyor systems. Adjustable standing platforms can also be added to assist workers in reaching the conveyor lines. The result is a more modular, easier to clean, ergonomically beneficial conveyor system.
    Type: Grant
    Filed: September 15, 2014
    Date of Patent: August 16, 2016
    Assignee: D&F Equipment Sales, Inc.
    Inventors: Kenneth Richard Knott, Joseph William Knott, Lucius Riley Eubanks, Jr.
  • Patent number: 9357789
    Abstract: In a method for mechanically removing intermuscular bones, so-called pin bones, from fillet parts of conveyed fish abdominal flaps for each fish are separated using a continuous, curved double separating cut. Each abdominal flap is simultaneously separated into two parallelly cut, completely free-moving parts having fish skin, which are conveyed away separate front one another. The first part is obtained as a narrow, curved pinbone strip, with a width corresponding to the row of pinbones and limited thereto. The second part is obtained as an abdominal flap meat body determined by the largest part of the separated abdominal flap, free of pin bones, with a cutting length having the curvature.
    Type: Grant
    Filed: March 19, 2012
    Date of Patent: June 7, 2016
    Assignee: Nordischer Maaschinenbau Rud. Baader GmbH + Co. KG
    Inventor: Wolfhard Kowalski
  • Patent number: 9198441
    Abstract: The present invention relates to the slaughtering industry where slaughtered animals are cut along the median plane to provide a pair of half-carcasses, and the spinal column, also referred to as the vertebral column, is removed from the half-carcasses.
    Type: Grant
    Filed: June 11, 2015
    Date of Patent: December 1, 2015
    Assignees: IH Food A/S, SFK Leblanc A/S
    Inventors: Henrik Slotholt, Jonas Sølvhøj
  • Patent number: 9033773
    Abstract: A deboning system for an arm part of bone-in meat includes: a clamp; at least one forearm-bone incision making device; an olecranon incision making device; and a forearm-bone separation device, wherein the at least one forearm-bone incision making device includes a robot arm and a forearm cutter attached to the robot arm, and the olecranon incision making device includes a pair of olecranon cutters.
    Type: Grant
    Filed: September 12, 2014
    Date of Patent: May 19, 2015
    Assignee: MAYEKAWA MFG. CO., LTD.
    Inventors: Akira Taniguchi, Hiroyuki Sakurayama, Osamu Goto, Masaru Tokumoto, Hiroaki Muranami
  • Patent number: 9021987
    Abstract: A Vertically Integrated Aquaculture System for producing high quality consumer seafood products at a significantly reduced cost. The Vertically Integrated Aquaculture System includes at least one aquaculture grow-out module for containing an aquaculture species, a feed handling system for distributing feed to the aquaculture species located in the aquaculture grow-out module(s), an aquaculture species moving system for routing the aquaculture species at least out of the aquaculture grow-out module(s), and a processing system for processing the aquaculture species after harvesting from the aquaculture grow-out module(s).
    Type: Grant
    Filed: September 29, 2009
    Date of Patent: May 5, 2015
    Assignees: Aquama of Aquaculture Technologies, Ltd, Dakota Fisheries, Inc.
    Inventor: Gary Myers
  • Patent number: 9004989
    Abstract: A vacuum apparatus and method for recovering poultry breast sub-tenders or other trim products from poultry or meat carcass shells, or for recovering other materials. The apparatus has a cover which can be lowered on to a base to form a vacuum chamber. One or more vacuum hoses extend from the apparatus for suctioning the product into the vacuum chamber. A product container is removably positioned in the vacuum chamber such that the product suctioned into the vacuum chamber will fall into the product container by gravity.
    Type: Grant
    Filed: November 27, 2013
    Date of Patent: April 14, 2015
    Inventors: Mark A. Ogier, Timothy J. Ogier
  • Patent number: 8992290
    Abstract: A shoulder blade removal device of bone-in meat includes: a bottom holder which is configured to be in contact with a lower side of the bone-in meat such that the lower side of the bone-in meat is lifted upward and moved in a horizontal direction; a support member for bending the bone-in meat in cooperation with the bottom holder such that an end of the shoulder blade; and a chuck unit attached to a robot arm and gripping the tip part of the shoulder blade in cooperation with the robot arm. The chuck unit includes: a base member fixed to the robot arm; a grip member; and a lock member supported by the base member such that the lock member can be advanced or retracted toward or away from the lateral plate part, the lock member pinching the shoulder blade in cooperation with the lateral plate part.
    Type: Grant
    Filed: September 12, 2014
    Date of Patent: March 31, 2015
    Assignee: Mayekawa Mfg. Co., Ltd.
    Inventors: Akira Taniguchi, Hiroyuki Sakurayama, Osamu Goto, Masaru Tokumoto, Hiroaki Muranami
  • Patent number: 8956205
    Abstract: In a method for removing blood released during filleting from the backbone and the indentations therein in the region of the vertebrae of fish that are conveyed in a row with the head forwards and the belly downwards, the removal of blood is carried out at the same time and in the same place as the cutting of the backbone. The backbone, which is freed of ray bones and rib bones, is guided through a cutting gap and is cut clear on the belly side of the fish over the entire length of the fish as far as the root of the dorsal fin to leave a backbone stump. The fish fillet flesh is covered by covering surfaces which converge at the cutting gap and of which at least two covering surfaces form the cutting gap. Pressurized cleaning fluid is sprayed onto the backbone that is guided between the covering surfaces through the cutting gap during cutting.
    Type: Grant
    Filed: July 11, 2011
    Date of Patent: February 17, 2015
    Assignee: Nordischer Maschinenbau Rud. Baader GmbH + Co. KG
    Inventor: Wolfhard Kowalski
  • Publication number: 20150044955
    Abstract: In a method for mechanically removing intermuscular bones, so-called pin bones, from fillet parts of conveyed fish abdominal flaps for each fish are separated using a continuous, curved double separating cut. Each abdominal flap is simultaneously separated into two parallelly cut, completely free-moving parts having fish skin, winch are conveyed away separate front one another. The first part is obtained as a narrow, curved pinbone strip, with a width corresponding to the row of pinbones and limited thereto. The second part is obtained as an abdominal flap meat body determined by the largest part of the separated abdominal flap, free of pin bones, with a cutting length having the curvature.
    Type: Application
    Filed: March 19, 2012
    Publication date: February 12, 2015
    Applicant: Nordischer Maschinenbau Rud. Baader GmbH + Co. KG
    Inventor: Wolfhard Kowalski
  • Publication number: 20150031275
    Abstract: A method for cutting extra-large poultry to fit within existing industrial fryers and remain as recognizable pieces to the consumer is provided. The method provides for the cuts necessary to create pieces of poultry from the extra-large poultry that are sized comparably to a normal sized bird. Furthermore, the method provides for keeping the cut pieces in a shape that the consumer recognizes as a particular piece of poultry.
    Type: Application
    Filed: October 15, 2014
    Publication date: January 29, 2015
    Inventor: Hultz Smith
  • Publication number: 20150024665
    Abstract: A method is disclosed for mechanically deboning animal thighs for separating and collecting meat therefrom and an apparatus (1) for performing the method, including automated individual processing steps. The processing steps include: grasping a thigh bone of an animal thigh at a hip knuckle with a bone holder (17); cutting tissue near the hip knuckle; and engaging the thigh bone adjacent the bone holder with a meat stripper (165). The processing steps further include: moving the bone holder (17) and meat stripper (165) away from one another in a direction substantially coextensive with the longitudinal extent of the thigh bone; allowing the meat stripper (165) to pass over the knee knuckle; and collecting the meat separated from the bone. In particular the method includes and the apparatus (1) performs the process step of cutting tissue adjacent a knee knuckle of the thigh bone, prior to allowing the meat stripper (165) to pass over the knee knuckle.
    Type: Application
    Filed: October 8, 2014
    Publication date: January 22, 2015
    Inventors: Jacobus Eliza Hazenbroek, Dirk Cornelis Stooker, Gerrit Hendrik Woltman
  • Publication number: 20140378041
    Abstract: A deboning system for an arm part of bone-in meat includes: a clamp; at least one forearm-bone incision making device; an olecranon incision making device; and a forearm-bone separation device, wherein the at least one forearm-bone incision making device includes a robot arm and a forearm cutter attached to the robot arm, and the olecranon incision making device includes a pair of olecranon cutters.
    Type: Application
    Filed: September 12, 2014
    Publication date: December 25, 2014
    Inventors: Akira TANIGUCHI, Hiroyuki SAKURAYAMA, Osamu GOTO, Masaru TOKUMOTO, Hiroaki MURANAMI
  • Publication number: 20140378040
    Abstract: A shoulder blade removal device of bone-in meat includes: a bottom holder which is configured to be in contact with a lower side of the bone-in meat such that the lower side of the bone-in meat is lifted upward and moved in a horizontal direction; a support member for bending the bone-in meat in cooperation with the bottom holder such that an end of the shoulder blade; and a chuck unit attached to a robot arm and gripping the tip part of the shoulder blade in cooperation with the robot arm. The chuck unit includes: a base member fixed to the robot arm; a grip member; and a lock member supported by the base member such that the lock member can be advanced or retracted toward or away from the lateral plate part, the lock member pinching the shoulder blade in cooperation with the lateral plate part.
    Type: Application
    Filed: September 12, 2014
    Publication date: December 25, 2014
    Inventors: Akira TANIGUCHI, Hiroyuki SAKURAYAMA, Osamu GOTO, Masaru TOKUMOTO, Hiroaki MURANAMI
  • Publication number: 20140349558
    Abstract: The invention relates to an apparatus for completely separating from the carcass of a gutted poultry body breast fillets that have already been partially detached from the carcass, comprising a pair of separating means for separating the breast fillets hanging down on both sides of the breast bone of the carcass from the breast bone as well as guiding means for guiding the carcass in the direction of the two separating means arranged at a distance from one another, wherein the guiding means comprises two guiding elements lying next to one another and at a distance from one another, which between them form a gap; which is directed in the transport direction T of the poultry bodies for receiving and guiding the breast bone of the carcass, and wherein the separating means enter this gap from below in such a way that the separating means, for separating the breast fillets from the breast bone protrude upwards beyond the guiding means in the direction of the carcass, which is distinguished by the fact that the gui
    Type: Application
    Filed: December 12, 2012
    Publication date: November 27, 2014
    Inventors: Andreas Landt, Reinhard Evers
  • Patent number: 8894475
    Abstract: Method for extracting pin bones from a fillet wherein the pin bones are extracted by a tool having a certain speed relative to the fillet and wherein the tool is displaced at different relative speeds along a first fillet portion where the fillet has pin bones and along a second fillet portion where the fillet has no pin bones.
    Type: Grant
    Filed: September 25, 2009
    Date of Patent: November 25, 2014
    Assignee: Trio Food Processing Machinery AS
    Inventor: John Breiland
  • Patent number: 8882571
    Abstract: A method and apparatus are disclosed for mechanically deboning animal thighs for separating and collecting the meat therefrom. The method includes the steps of grasping a thigh bone of an animal thigh at a hip knuckle with a bone holder, cutting tissue adjacent a knee knuckle, cutting tissue near the hip knuckle, and engaging the thigh bone adjacent the bone holder with a meat stripper. The method also includes moving the bone holder and meat stripper away from one another in a direction substantially coextensive with the longitudinal extent of the thigh bone, allowing the meat stripper to pass over the knee knuckle, and collecting the meat separated from the bone. The apparatus includes a plurality of processing stations for carrying out the individual steps, with the processing stations being arranged along a path of conveyance defined by a conveyor chain moving through a predefined path.
    Type: Grant
    Filed: January 26, 2011
    Date of Patent: November 11, 2014
    Assignee: Foodmate BV
    Inventors: Jacobus Eliza Hazenbroek, Dirk Cornelis Stooker, Gerrit Hendrik Woltman
  • Publication number: 20140315476
    Abstract: A poultry front half processing module is shown and described. The module includes a rotatable wing bracket for securely engaging the wings of the front half to allow more accurate processing and easier deboning and transfer operations.
    Type: Application
    Filed: March 12, 2014
    Publication date: October 23, 2014
    Applicant: Gold'n Plump Poultry, Inc.
    Inventor: Douglas Robert CONNELL
  • Publication number: 20140272008
    Abstract: Methods for preparing boneless thigh meat poultry products from poultry thighs comprise isolating a portion of thigh meat (a “premium thigh cut”) that cooks more evenly than the thigh generally and has an appealing texture. The methods provide boneless thigh products that have a low fat content, and are substantially free of undesirable components such as sinew and cartilage.
    Type: Application
    Filed: March 15, 2013
    Publication date: September 18, 2014
    Inventor: George Wilson
  • Publication number: 20140227953
    Abstract: In a method for removing blood released during filleting from the backbone and the indentations therein in the region of the vertebrae of fish that are conveyed in a row with the head forwards and the belly downwards, the removal of blood is carried out at the same time and in the same place as the cutting of the backbone. The backbone, which is freed of ray bones and rib bones, is guided through a cutting gap and is cut clear on the belly side of the fish over the entire length of the fish as far as the root of the dorsal fin to leave a backbone stump. The fish fillet flesh is covered by covering surfaces which converge at the cutting gap and of which at least two covering surfaces form the cutting gap. Pressurised cleaning fluid is sprayed onto the backbone that is guided between the covering surfaces through the cutting gap during cutting.
    Type: Application
    Filed: July 11, 2011
    Publication date: August 14, 2014
    Applicant: Nordischer Maschinenbau Rud Baader GmbH+ Co. KG
    Inventor: Wolfhard Kowalski
  • Patent number: 8801508
    Abstract: The invention relates to an apparatus for automatically separating the wishbone from eviscerated poultry bodies, comprising a revolving conveyor with at least one holding apparatus with a support body receiving and holding the poultry bodies during transport through the apparatus, and at least one processing station along a conveying line of the conveyor, one of the processing stations being configured as a cutting unit for separating the wishbone from the poultry body, characterized in that the cutting unit has a rotational drive, a cutting means and a rotary arm that connects the cutting means and the rotational drive and is designed to guide the cutting means in the rotational direction along a curved path, with the rotary arm and the cutting means forming an at least essentially L-shaped arrangement and the cutting means having a main cutting edge that is interrupted by a recess and is oriented at least essentially parallel to the rotational axis of the rotary arm.
    Type: Grant
    Filed: July 3, 2012
    Date of Patent: August 12, 2014
    Assignee: Nordischer Maschinenbau Rud. Baader GmbH+ Co. KG
    Inventor: Andreas Landt
  • Patent number: 8784165
    Abstract: A residual fat remover and method for removal of residual fat that remains on tissue of a poultry carcass after the poultry carcass has passed a scraper for releasing tissue connections between a fillet or fillets and the poultry carcass, wherein the fillet or fillets still at least in part are attached to the carcass when passing the residual fat remover, and wherein the residual fat remover is embodied with opposite pens that are positioned along the path of the passing poultry carcass on opposite sides of the breastbone of the passing poultry carcass so as to detach the residual fat on the outer sides of the fillet or fillets during passing of the poultry carcass.
    Type: Grant
    Filed: June 7, 2013
    Date of Patent: July 22, 2014
    Assignee: Meyn Food Processing Technology B.V.
    Inventors: Pieter Willem Vonk, Ferdinand Allard De Vos
  • Patent number: 8777704
    Abstract: A method and apparatus for removing a knee cap from a poultry part, and particularly a deboned poultry thigh, includes a plurality of bays attached to an endless conveyor and movable by the conveyor in a processing direction. Each bay includes a plate sized to support a poultry thigh and having an aperture formed therethrough. A plunger assembly includes a plunger tip that can be moved selectively into and out of the aperture by a cam mechanism. Poultry parts are placed by workers on the plates as they move in the processing direction with the knee caps of the parts aligned with and pressed partially into the apertures. The cam mechanism then moves the plunger tip of each bay into its respective aperture to press the knee cap through the aperture, where it is severed by a rotating knife. The plunger tip is then withdrawn for a successive processing cycle.
    Type: Grant
    Filed: June 27, 2012
    Date of Patent: July 15, 2014
    Assignee: Foodmate BV
    Inventors: Dirk Cornelis Stooker, Gerrit Hendrik Woltman
  • Patent number: 8756819
    Abstract: A power operated rotary knife having a reusable handle assembly and disposable blade support assembly including a head portion and a blade support portion extending from the head portion, wherein upon completion of a tissue debriding operation on a donor, the used blade support assembly is removed from the handle assembly and disposed of, the handle assembly is autoclaved/sterilized and a new, sterilized blade support assembly is affixed to the handle assembly prior to a subsequent use. The knife includes an attachment assembly to releasably attach the disposable blade support assembly to the handle assembly and a retainer structure positioned in an annular groove formed in a bottom surface of the blade housing portion, the retainer structure bearing against an annular rotary knife blade and the blade housing portion to permanently retain an annular body section of the blade in the annular groove.
    Type: Grant
    Filed: March 28, 2011
    Date of Patent: June 24, 2014
    Assignee: Bettcher Industries, Inc.
    Inventors: Jeffery Alan Whited, David Curtis Ross, Dennis R. Seguin, Jr., Geoffrey D. Rapp
  • Patent number: 8740114
    Abstract: A system and method of processing bone is disclosed. A tissue separator is utilized to separate tissue comprising at least one of muscle, periosteum and connective tissue from bone in a safe, sterile and efficient manner. In one aspect, the particle reducer can include an impeller positioned with respect to a cutting surface on a drum. At least one of the impeller and the drum is rotated by a power source such that harvested tissue frictionally engages the cutting surface. In another aspect, a source of pressurized fluid can be directed at tissue to separate bone from non-bone tissue.
    Type: Grant
    Filed: January 7, 2010
    Date of Patent: June 3, 2014
    Assignee: Metronic Xomed, Inc.
    Inventors: Michael L. Koltz, Louis M. Shadeck, David John Little, II, Gerould Winthrop Norman, Dana A. Oliver
  • Publication number: 20140134935
    Abstract: The invention relates to an apparatus for automatically separating the wishbone from eviscerated poultry bodies, comprising a revolving conveyor with at least one holding apparatus with a support body receiving and holding the poultry bodies during transport through the apparatus, and at least one processing station along a conveying line of the conveyor, one of the processing stations being configured as a cutting unit for separating the wishbone from the poultry body, characterized in that the cutting unit has a rotational drive, a cutting means and a rotary arm that connects the cutting means and the rotational drive and is designed to guide the cutting means in the rotational direction along a curved path, with the rotary arm and the cutting means forming an at least essentially L-shaped arrangement and the cutting means having a main cutting edge that is interrupted by a recess and is oriented at least essentially parallel to the rotational axis of the rotary arm.
    Type: Application
    Filed: July 3, 2012
    Publication date: May 15, 2014
    Applicant: Nordischer Maschinenbau Rud. Baader GmbH + Co. KG
    Inventor: Andreas Landt
  • Publication number: 20140120815
    Abstract: A method of automatically removing meat from an animal extremity that includes first and second bones articulated by a joint and surrounded by the meat. The method includes obtaining the animal extremity, holding the first bone at a free end thereof remote from the joint, separating the meat from the first bone while moving the meat lengthwise of the first bone in a direction toward the joint, and moving the meat just short of the joint. The method further includes severing the second bone from the first bone adjacent the joint, collecting the severed second bone with the meat attached thereto, holding the thus collected second bone at a distal end thereof and removing the meat from the second bone longitudinally thereof.
    Type: Application
    Filed: March 14, 2013
    Publication date: May 1, 2014
    Applicant: Foodmate B.V.
    Inventors: Dirk Cornelis Stooker, Gerrit Hendrik Woltman, Jacobus Eliza Hazenbroek
  • Publication number: 20140004781
    Abstract: A method and apparatus for removing a knee cap from a poultry part, and particularly a deboned poultry thigh, includes a plurality of bays attached to an endless conveyor and movable by the conveyor in a processing direction. Each bay includes a plate sized to support a poultry thigh and having an aperture formed therethrough. A plunger assembly includes a plunger tip that can be moved selectively into and out of the aperture by a cam mechanism. Poultry parts are placed by workers on the plates as they move in the processing direction with the knee caps of the parts aligned with and pressed partially into the apertures. The cam mechanism then moves the plunger tip of each bay into its respective aperture to press the knee cap through the aperture, where it is severed by a rotating knife. The plunger tip is then withdrawn for a successive processing cycle.
    Type: Application
    Filed: June 27, 2012
    Publication date: January 2, 2014
    Inventors: Dirk Cornelis Stooker, Gerrit Hendrik Woltman
  • Patent number: 8616941
    Abstract: A pin bone removing apparatus for removing pin bones from fish fillets includes a drive train and a rotatable cylinder head coupled to the drive train. The apparatus includes a torque limiter, which for a preset torque value will uncouple the rotatable cylinder head from the drive train. A method is also provided for removing pin bones from fish fillets, by pinching the pin bone in question between a rotating cylinder with recesses and a resilient tongue in contact with the cylinder. During the pinching, the pulling force is applied to the fish pin bone until the force reaches a preset level, at which the pulling is interrupted for a short period of time, unless the pin bone immediately comes loose, and if it does not come loose the pulling force is applied again until it reaches the preset level, and this process is repeated until the bone comes loose.
    Type: Grant
    Filed: May 17, 2011
    Date of Patent: December 31, 2013
    Assignee: Trio FTC Sweden AB
    Inventor: Ali Vahab
  • Publication number: 20130344787
    Abstract: The present invention includes meat fabrication systems and methods. The system according to one embodiment includes a conveyor (104) for advancing meat cuts, a cutting assembly (106) defining a cutting path (136) that intersects the conveyor (104), and at least one guide (160, 162, 163) that orientates the meat cuts on the conveyor relative to the cutting path such that the chine bones of the meat cut are separated from the remaining portions of the meat cuts as the meat cuts are advanced through the cutting path (136) by the conveyor (104).
    Type: Application
    Filed: June 20, 2013
    Publication date: December 26, 2013
    Applicant: CARGILL, INCORPORATED
    Inventors: Tom A. Bolte, David R. McKenna, Dan Moore
  • Patent number: 8591298
    Abstract: An apparatus and method for deboning a poultry wing including multiple stations. The poultry wing is cut and then placed with bones extending through a plate for engagement by a subsequent rotary disboner. The mechanism includes a convey or with the plates secured thereto and motor and controls for moving the conveyor and plates and rotary deboner.
    Type: Grant
    Filed: November 16, 2012
    Date of Patent: November 26, 2013
    Assignee: Three Dick Farms, Inc.
    Inventors: George Richard Watson, James Richard Stockland, Richard Allen Stockland
  • Patent number: 8568208
    Abstract: A deboner and method of deboning poultry parts is provided. An exemplary embodiment includes an infeed for the poultry parts moving in a conveying direction, and a conveyor line that is synchronized with the infeed and having a series of carriers for receiving each single poultry part in a single carrier while the poultry parts are moving in their conveying direction. Each of the carriers can be embodied with two movable, preferably swivable arms, having an open position and a closed position, wherein the open position of the carrier ensures that a poultry part is accurately received in said carrier. The closed position of the two movable arms of the carrier ensures a fixing in position of the poultry thigh received in the carrier to promote an accurate, subsequent deboning of the poultry part.
    Type: Grant
    Filed: November 28, 2012
    Date of Patent: October 29, 2013
    Assignee: Meyn Food Processing Technology B.V.
    Inventors: Eric Adriaan Van Hillo, Jan Willem Hagendoorn, Bas Nagel
  • Publication number: 20130280998
    Abstract: An apparatus and method for separating wanted tissues from a bird carcass comprises mechanical and manual manipulation of the tissues. Mechanical manipulation includes scoring the lateral side of the carcass below the ribs between the neck opening and vent to separate the breast tissue from the skeletal system, and cutting the breast tissue and tenderloin tissue from the breast bone. Manual manipulation of the wanted tissues includes: mounting the carcass on a fixture, grasping the breast tissue adjacent the neck opening, and moving the hand toward the vent to separate the breast tissue from the carcass; and grasping the tenderloin tissue adjacent the neck opening, and moving the hand toward the vent to separate the tenderloin tissue from the carcass. Alternatively, the breast tissue may be harvested as a butterfly filet by scoring the lateral side of the carcass and removing the breast tissue from the carcass.
    Type: Application
    Filed: April 3, 2013
    Publication date: October 24, 2013
    Inventors: Oliver HAHN, Ronnie Lee AVEY, Frank J. CRISCIONE, II, Ralph A. MILLER
  • Patent number: 8535123
    Abstract: Deboning modules 50 move along a processing path for deboning poultry legs or wings having bones connected by an intermediate joint. The modules each include an ankle knuckle holder 60 and a hip knuckle holder 90 for supporting the leg and the hip bone in alignment with each other. Stripping claw 154 and hip knuckle holder 90 move toward each other for stripping meat from the leg bone and hip bone toward the intermediate leg joint. A cylinder blade 71 moves about the ankle knuckle holder toward the hip knuckle holder for cutting the accumulated meat at the hip knuckle holder.
    Type: Grant
    Filed: November 10, 2006
    Date of Patent: September 17, 2013
    Assignee: Systemate Group, B.V.
    Inventors: Reinhard Nicolaas Van der Stouw, Dirk Cornelis Stooker
  • Publication number: 20130137351
    Abstract: A deboner and method of deboning poultry parts is provided. An exemplary embodiment includes an infeed for the poultry parts moving in a conveying direction, and a conveyor line that is synchronized with the infeed and having a series of carriers for receiving each single poultry part in a single carrier while the poultry parts are moving in their conveying direction. Each of the carriers can be embodied with two movable, preferably swivable arms, having an open position and a closed position, wherein the open position of the carrier ensures that a poultry part is accurately received in said carrier. The closed position of the two movable arms of the carrier ensures a fixing in position of the poultry thigh received in the carrier to promote an accurate, subsequent deboning of the poultry part.
    Type: Application
    Filed: November 28, 2012
    Publication date: May 30, 2013
    Applicant: MEYN FOOD PROCESSING TECHNOLOGY B.V.
    Inventor: Meyn Food Processing Technology
  • Patent number: 8444461
    Abstract: The various embodiments of the present disclosure relate generally to systems and methods for the detection of anatomical structures and anatomical positions. More particularly, the various embodiments of the present disclosure are directed to the detection of musculoskeletal elements, such as bones, tendons, ligaments, cartilage, and the like, which could be useful for example in poultry processing for bone screening as well as for guidance of machines for processing. For example, a system for detecting a bone in a carcass comprises: a device for supporting a carcass comprising a base and a frame attached to the base, wherein the frame is configured to contact at least a portion of a cavity of a carcass; and an electromagnetic radiation source, wherein the electromagnetic radiation source is configured to irradiate at least a portion of a cavity of a carcass.
    Type: Grant
    Filed: October 29, 2009
    Date of Patent: May 21, 2013
    Assignee: Georgia Tech Research Corporation
    Inventors: Wayne Daley, Sergio Antonio Grullon, John Mills Stewart
  • Publication number: 20130122793
    Abstract: An apparatus for removing a breast from a game bird provides first and second blades pivotally attached to a stabilizer bar projecting outwardly between the first and second blades. The stabilizer bar is generally adapted for insertion into the abdomen of a bird, and the first and second blades can be actuated using one or more handles to create a scissoring effect whereby a region of the abdomen, or the breast, is severed from the bird. Methods of removing a breast from a bird are also disclosed.
    Type: Application
    Filed: December 31, 2012
    Publication date: May 16, 2013
    Inventor: O'Neal Wood
  • Patent number: 8419510
    Abstract: A safety use deboning knife includes a blade having a distally disposed carcass flesh penetration tip disposed immediately adjacent the blade curved cutting edge and spacedly disposed from the blade non-cutting upper edge by a planar distal edge, which distal edge subtends an acute angle of less than about 45° and preferably in less than about 25° with entire cutting portion disposed below the blade center line.
    Type: Grant
    Filed: August 10, 2009
    Date of Patent: April 16, 2013
    Assignee: Dexter-Russell, Inc.
    Inventor: Scott Neal
  • Patent number: 8408978
    Abstract: A process for trussing up meat attached to at least one bone of a poultry part around an end of the poultry part, which includes the steps of loading each of a series of poultry parts into a trussing up unit at a loading position and positioning the bones of the poultry part into a bone positioning device, displacing each trussing up unit from a loading position towards and along a trussing up pathway and fixing the bones into the bone positioning device, displacing at least one bone partly through the meat through at least one bone positioning device by a pusher, retracting at least one of the bones from the meat and removing the trussed up poultry part.
    Type: Grant
    Filed: December 15, 2008
    Date of Patent: April 2, 2013
    Assignee: FMP International
    Inventor: William Seesing