Abstract: A vehicle including a frame having an axle and a support apparatus coupled thereto. The support apparatus is configured to support a load coupled to the axle and permit the load to translate along an x-axis, a y-axis, and a z-axis.

Abstract: An axle assembly with a carrier housing, an input pinion and a ring gear. The input pinion includes pinion gear teeth and is supported for rotation about a first axis relative to the carrier housing via first and second bearings that are disposed along the first axis on opposite sides of the pinion gear teeth. The ring gear includes ring gear teeth that are meshed to the pinion gear teeth and a third bearing supports the ring gear for rotation about the second axis relative to the carrier housing. The third bearing is disposed along the second axis on a side of the ring gear that is opposite the first axis.

Abstract: In a differential device, side gears include: shaft portions; and intermediate wall portions each formed in a flat ring plate shape orthogonal to an axis of output shafts and integrally connecting between the shaft portions and toothing portions separated outward from the shaft portions in a radial direction of an input member, respectively. At least part of each intermediate wall portion is formed as a thin portion having an outside surface retreating axially inward from a backside of the tooting portion. A side wall portion of a cover portion integrally includes an outer-periphery-side side wall portion having an inside surface facing the backside of the toothing portion, and an inner-periphery-side side wall portion having an inside surface facing a backside of the intermediate wall portion. At least part of the inner-periphery-side side wall portion is formed thicker than the outer-periphery-side side wall portion and protrudes toward the thin portion.

Abstract: A differential gearing for a motor vehicle, comprising a drive gear, by means of which torque can be introduced into the gearing, a first output element and a second output element, by means of which the torque can be output from the gearing, a differential housing attached to the drive gear in a rotationally fixed manner, wherein the drive gear and the differential housing together form a differential cage for transmitting torque from the drive gear to the first output element, wherein the first output element is arranged in such a way that the first output element can be rotated in relation to the differential cage, and a first rolling-element bearing for supporting the differential hosing on a housing, wherein a bearing shell of a second rolling-element bearing is directly attached to the drive gear in a rotationally fixed manner.

Abstract: A power interrupting apparatus is provided with: a first rotating member, a second rotating member, a clutch device adapted to interrupt a coupling between the first rotating member and the second rotating member, and an actuator adapted to actuate the clutch device. The actuator is disposed on a radially outer periphery of a part of one of the first rotating member and the second rotating member.

Abstract: A power transfer unit comprising a first shaft configured to receive an input torque from a first vehicle component, a second shaft configured to selectively receive the torque from the first shaft and transmit the torque to a second vehicle component, an engaging mechanism, a housing configured to enclose at least a portion of the power transfer unit, and a seal system having a first seal and a second seal. The engaging mechanism configured to operate in a first mode and a second mode. When in the first mode, the engaging mechanism selectively couples the second shaft to the first shaft, and when in the second mode, the second shaft is decoupled from the first shaft. The first seal is disposed between the housing and a first end of the second shaft, and the second seal is disposed between the housing and a second end of the second shaft.

Abstract: A vehicle power transmission device includes: a first power transmission member including a cylindrical shaft end portion rotatably supported via a first bearing on an inner circumferential side of a non-rotating support wall; and a second power transmission member supported on the inside of the cylindrical shaft end portion via a second bearing radially overlapping with the first bearing by the cylindrical shaft end portion to be rotatable concentrically and relatively to the first power transmission member, the second power transmission member including a circular disc gear portion protruded to an outer circumferential side at a predetermined distance from the second bearing in a shaft center direction of the second power transmission member, at a portion facing the first bearing, the gear portion having an annular inner circumferential guide protruding portion for guiding to the first bearing a lubricant oil that passes through the second bearing for lubrication, that enters into a gap between the second b

Abstract: A hydraulic system for a vehicle drivetrain includes a torque transfer device having a first actuator that actuates to selectively communicate rotatable motion from an input member to an output member. A limited slip differential selectively transfers drive torque from the output member to at least one of the first and second axle shafts. A motor drives a first and a second output shaft. A first pump is rotatably driven by the first output shaft. The first pump selectively supplies the hydraulic fluid to the first actuator. A second pump is rotatably driven by the second output shaft. The second pump selectively supplies the hydraulic fluid to the second actuator.

Abstract: An axle assembly comprising a differential provided with a drive wheel comprising two pairs of bevel gears disposed in a two-part housing, one of the pairs of bevel gears being a pair of axle bevel gears and the other pair of bevel gears being a pair of compensating bevel gears.

Abstract: A motor vehicle has a frame and drive mechanism mounted to the frame. A differential gear box is mounted to the frame and coupled to the drive mechanism. The differential gear box includes a housing cover, differential planetary gear assembly mounted within the housing cover, CV joint housing mounted within the housing cover and rotationally coupled to the planetary gear assembly, and CV joint bearing having a plurality of rounded bearing surfaces contacting the slotted bearing drive surfaces. The CV joint housing includes a cavity with a plurality of slotted bearing drive surfaces formed in a sidewall of the cavity. An axle has a spring-loaded plunger disposed through a center portion of the CV joint bearing and contacting a bearing surface formed in the cavity of the CV joint housing. The slotted bearing drive surfaces permit angular movement of the CV joint bearing within the CV joint housing.

Abstract: The rotation of a first rotating element is shifted in speed by a speed shift device, and is transmitted to a second rotating element or a third rotating element of a differential device via a first clutch or a second clutch. In this manner, the torque of right and left driving wheels can be controlled. Furthermore, in conjunction with limitation of the differential motion, the amount of torque transmitted to a fourth rotating element is eliminated by allowing the speed shift device to freely rotate, and the accumulated amount of sliding of friction engagement elements at the time of differential motion limitation can be reduced by completely engaging the first clutch and the second clutch without allowing them to slide. Thus, the differential motion limitation control can be realized without a need to increase the size of the first clutch and the second clutch.

Abstract: A motor vehicle has a frame and drive mechanism mounted to the frame. A differential gear box is mounted to the frame and coupled to the drive mechanism. The differential gear box includes a housing cover, differential planetary gear assembly mounted within the housing cover, CV joint housing mounted within the housing cover and rotationally coupled to the planetary gear assembly, and CV joint bearing having a plurality of rounded bearing surfaces contacting the slotted bearing drive surfaces. The CV joint housing includes a cavity with a plurality of slotted bearing drive surfaces formed in a sidewall of the cavity. An axle has a spring-loaded plunger disposed through a center portion of the CV joint bearing and contacting a bearing surface formed in the cavity of the CV joint housing. The slotted bearing drive surfaces permit angular movement of the CV joint bearing within the CV joint housing.

Abstract: A power distribution apparatus of high reliability and long life and that can be reduced in size. A differential gear identified as a power transmission mechanism includes a drive shaft, a diff case provided with an opening that opens towards the drive shaft, constant velocity universal joints connected to the drive shaft, and side gears connected to drive shafts via the constant velocity universal joints. Outer races of the constant velocity universal joints are formed at the end of drive shafts. Inner races of the constant velocity universal joints are formed at side gears. The outer races are arranged so as to block an opening.

Abstract: A method for converting a non-driven tag axle system to a driven axle system is disclosed where a forward driven axle system is converted to drive an interaxle drive shaft. The interaxle drive shaft is connected to a drive axle head mounted within the tag axle housing. Drive axles are connected to drive axle head. In another embodiment, a forward driven axle system is removed from a first position on the vehicle frame and the tag axle is removed from a second position on the vehicle frame. A differential is installed in the tag axle and it is located in the first position. The forward driven axle system is located in the second position and connected to the differential in the first position.

Abstract: A four wheel drive articulated mine loader is powered by a fuel cell and propelled by a single electric motor. The drivetrain has the first axle, second axle, and motor arranged in series on the work machine chassis. Torque is carried from the electric motor to the back differential via a pinion meshed with the ring gear of the back differential. A second pinion oriented in an opposite direction away from the ring gear is coupled to a drive shaft to transfer torque from the ring gear to the differential of the front axle. Thus, the ring gear of the back differential acts both to receive torque from the motor and to transfer torque to the forward axle. The in-line drive configuration includes a single electric motor and a single reduction gear to power the four wheel drive mine loader.

Abstract: In order to avoid competition with other components for a space, to thereby improve the degree of designing freedom, the power transmission apparatus includes a transfer case housing and supporting a ring gear and a pinion gear that orthogonally mesh with each other and form an orthogonal gear set, the transfer case is divided into a first case part and a second case part along a division plane that extends along an axis of rotation of the ring gear, and the first and second case parts and are fixed together along the division plane with bolts.

Abstract: A tandem axle system for vehicle having an optimized inter-axle driveline is depicted and described. The system has a forward drive axle system having a forward pinion gear drivingly connected to a drive side of a forward portion of a forward ring gear. The system also has a rear drive axle system having a rear pinion gear drivingly connected to a drive side of a rear portion of a rear ring gear. An inter-axle driveline connects the forward drive axle system with the rear drive axle system.

Abstract: In a three-wheeled vehicle provided with a power transmission mechanism for transmitting the output of an engine to left and right rear wheels via a continuously variable transmission, a gear box and inner shafts of drive shafts as left and right output shafts, the inner shafts which are output shafts of the gear box are provided apart in a longitudinal direction of the body. The overall length of the drive shafts can be increased. When the rear wheel is vertically moved, an angle of the bend of the drive shaft can be minimized. Further, the tread of the wheels can be reduced. Therefore, the width of the body can be reduced and the mobility of the vehicle can be enhanced. In addition, the gear case can be separate from the crankcase and attached to the crankcase with the differential mechanism being housed in the separate gear case.

Abstract: A torque transfer device, such as a transfer case for a motor vehicle, having a constant velocity joint integrated therewith is disclosed. In one embodiment, the constant velocity joint includes an outer race rotatably mounted within the torque transfer device and an inner race positioned within the outer race and operatively connected to the outer race by one or more torque transmitting balls. The torque transfer device further includes a drive mechanism that is connected to the outer race of the constant velocity joint, wherein the drive mechanism transfers torque received from an input shaft to the outer race of the constant velocity joint such that the outer race drives the inner race. The torque transfer device further includes an output shaft that is rotatably connected to the inner race.

Abstract: A method for converting a non-driven tag axle system to a driven axle system is disclosed where a forward driven axle system is converted to drive an interaxle drive shaft. The interaxle drive shaft is connected to a drive axle head mounted within the tag axle housing. Drive axles are connected to drive axle head. In another embodiment, a forward driven axle system is removed from a first position on the vehicle frame and the tag axle is removed from a second position on the vehicle frame. A differential is installed in the tag axle and it is located in the first position. The forward driven axle system is located in the second position and connected to the differential in the first position.

Abstract: The invention concerns an axle (1) comprising a differential (6), two transmission lines (8) from the differential and adapted each to drive a drive wheel (2), members (4) for directional control of the drive wheels (2), each transmission line (8) including an input shaft (10) connected to the differential (6), an output shaft (12) connected to the corresponding drive wheel (2), a pivot (20) with axis oriented transversely to each of the input (10) and output (12) shafts, and a double torque transmitting joint (30) between the input shaft (10) and the output shaft (12). Said double-joint comprises two elementary joints (30A, 30B) axially connected to each other along a double-joint axis and including each an elementary break center. Each shaft (10, 12) defines a fixed position, along its axis (X-X, Y-Y), of the elementary break center of the corresponding joint (30A, 30B). Additionally, one at least of the two elementary joints (30A, 30B) is a joint freely sliding along the double-joint axis.

Abstract: A variable biasing differential provides an adjustable torque bias between two outputs. An input shaft provides drive torque to a carrier which receives a plurality of stub shafts and a like plurality of planet gears. A first set of planet gears drives a first sun gear and first output and a second set of planet gears, which, in turn, drives additional planet gears which drive a second sun gear and second output. Secured to both ends of the carrier are first and second ring gears which each mesh with an eccentric gear which in turn includes an eccentric second ring gear which meshes with an internal gear disposed about the first and second outputs. These gears are coupled to respective first and second friction clutches which can be independently activated to adjust the torque bias of the differential.

Abstract: The present invention relates to a transmission for a recreation vehicle, such as an all-terrain vehicle that includes a locking assembly for locking a differential joint in the front- or rear-end portion of the transmission. A vehicle having both front and rear differentials may include separate locking assemblies for each differential to lock and unlock the differentials for various combinations of power allocation to wheels of the vehicle. A differential joint according to the invention may include a ring gear and spider gears that drive a universal joint coupled to wheels of the vehicle. A coupler of the locking assembly includes an inner surface configured to engage outer surfaces of the ring gear and the universal joint, and an outer surface configured to be engaged by an actuator. The actuator adjusts the coupler between a locked position wherein the ring gear and the universal joint are locked together, and an unlocked position wherein the universal joint is free to rotate relative to each other.

Abstract: A differential drive having a drivable differential carrier (11) which is rotatably supported in a drive housing, which comprises a longitudinal carrier axis, in which two axle shaft gears (28, 29) whose axes extend co-axially relative to the longitudinal carrier axis are arranged and rotatably supported and in which a plurality of differential gears (31) whose axes extend radially relative to the longitudinal carrier axis are arranged and held so as to rotate with said differential carrier (11,) wherein the axle shaft gears (28, 29) engage the differential gears (31, 71;) and having constant velocity joints (22, 23) which are positioned inside the differential carrier (11) and whose outer joint parts (26, 27) are connected to the axle shaft gears (28, 29) in a rotationally fast way, wherein the outer joint parts (26, 27) and the axle shaft gears (28, 29) connected to the outer joint parts (26, 27) are positioned in the differential carrier (11) with radial play and are operationally engaged with at least thr

Abstract: A differential drive having a drive housing in which a differential carrier (14) is rotatably supported around its longitudinal axis (A). The drive has sideshaft gears (18, 19) which are supported so as to be rotatable relative to the differential carrier (14) around the axis (A), and differential gears (22) which are supported in the differential carrier rotatably around axes (R) extending radially relative to the longitudinal axis (A), which engage the sideshaft gears (18, 19) and which rotate together with the differential carrier (14). The differential carrier (14) forms journals (16, 17) which extend co-axially relative to the longitudinal axis (A) and by means of which the differential carrier (14) is rotatably supported in the sideshaft gears (18, 19) and wherein the sideshaft gears (18, 19), in turn, are rotatably supported in the drive housing.

Abstract: A differential drive having a drive housing (1) with a longitudinal drive axis (AG); having a drivable differential carrier (11) which is rotatably supported in the drive housing (1) by means of two rolling contact bearings (22, 23), which comprises a longitudinal carrier axis (AK), wherein, at the differential carrier (11), there are formed projections (20, 21) which extend co-axially relative to the longitudinal carrier axis and into which there are inserted outer bearing races (26, 27) of the rolling contact bearings (22, 23); and wherein, in the drive housing (1), there is provided a side opening (3) through which the differential carrier (11) with inserted outer bearing races (26, 27) of the rolling contact bearings (22, 23) can be inserted; and wherein, in the drive housing (1), there are provided bores (4, 5) into which there are inserted bearing holding rings (6, 7) which carry inner bearing races (28, 29) of the rolling contact bearings (22, 23) and which, together with said inner bearing races, can

Abstract: A differential drive having a drivable differential carrier 11 which is rotatably supported in a drive housing, which comprises a longitudinal carrier axis, in which two axle shaft gears 28, 29 whose axes extend co-axially relative to the longitudinal carrier axis are arranged and rotatably supported and in which a plurality of differential gears 31 whose axes extend radially relative to the longitudinal carrier axis are arranged and held so as to rotate with said differential carrier 11, wherein the axle shaft gears 28, 29 engage the differential gears 31; and having constant velocity joints 22, 23 which are positioned inside the differential carrier 11 and whose outer joint parts 26, 27 are connected to the axle shaft gears 28, 29 in a rotationally fast way, wherein, between the axle shaft gears 28, 29 in the differential carrier 11, there is arranged a spider member 30 which comprises a hub 32 whose axis extends co-axially relative to the carrier axis and which is provided with at least three bearing journ

Abstract: A tandem axle assembly capable of accommodating variations in driveline length is provided. The tandem axle assembly includes forward and rear axle assemblies each having a wheel differential with the forward axle assembly further including an inter-axle differential for dividing power between the two wheel differentials. A male-female slip connection is formed between two members at one or more of the following intersections: the connection between a power input shaft driving the inter-axle differential and a power transmission shaft for transferring power from a vehicle driveshaft to the power input shaft; the connection between an output shaft driven by the inter-axle differential and an output yoke of an intermediate drive shaft assembly extending between the forward and rear axle assemblies; and the connection between an input yoke of the intermediate drive shaft assembly and a pinion shaft in the rear axle assembly drivingly coupled to the rear wheel differential.

Abstract: An inter-axle differential assembly for a tandem drive axle set is disclosed that significantly reduces the vertical distance between input axes for a rear drive assembly and a forward drive assembly. The forward drive assembly includes a hollow pinion gear that is supported by a pair of tapered roller bearings. An inter-axle differential assembly is supported by a single tapered roller bearing and receives input from a driveline connection and transfers this input to the hollow pinion gear and to a through shaft that extends through the hollow pinion gear. The hollow pinion gear drives a main differential assembly that in turn drives a forward axle. The through shaft extends toward a rear drive assembly and provides input to the rear drive assembly. The rear drive assembly utilizes a rear pinion gear to drive a rear differential. The rear differential in turn drives a rear axle.

Abstract: The invention concerns an axle (1) comprising a differential (6), two transmission lines (8) from the differential and adapted each to drive a drive wheel (2), members (4) for directional control of the drive wheels (2), each transmission line (8) including an input shaft (10) connected to the differential (6), an output shaft (12) connected to the corresponding drive wheel (2), a pivot (20) with axis oriented transversely to each of the input (10) and output (12) shafts, and a double torque transmitting joint (30) between the input shaft (10) and the output shaft (12). Said double-joint comprises two elementary joints (30A, 30B) axially connected to each other along a double-joint axis and including each an elementary break center. Each shaft (10, 12) defines a fixed position, along its axis (X-X, Y-Y), of the elementary break center of the corresponding joint (30A, 30B). Additionally, one at least of the two elementary joints (30A, 30B) is a joint freely sliding along the double-joint axis.

Abstract: A transfer case for a vehicle that allows shifting between AWD and two-wheel drive at any vehicle speed. The transfer case includes a center differential employing pinion and sun gears that allow a front drive shaft and a rear drive shaft to turn at different speeds to provide the all-wheel drive function. The transfer case further includes an electrically actuated synchronizer assembly that allows the speed of the front drive shaft to be synchronized to the speed of the rear drive shaft when shifting from two-wheel drive to all-wheel drive to provide the shift on the fly function. The synchronizer assembly also includes a neutral position where both the front drive shaft and the rear drive shaft are not engaged to the vehicle transmission to allow for vehicle towing.

Abstract: An interaxle differential is provided which includes a side gear, a clutch gear torsionally locked on a first input shaft and axially slidably mounted thereon and an annular piston mounted in a differential casing for urging the clutch gear into engagement with a side gear and a spring to urge the clutch gear to an unlocked position.

Abstract: A front transaxle device provided to a multi-wheel-driving vehicle comprises an input shaft for receiving power, a pair of left and right front axles supported in the front transaxle device, a differential connecting the left and right front axles differentially, a pinion shaft, a clutch device which engages the pinion shaft with the input shaft and disengages, a rotary object which intervenes between the differential and the pinion shaft, and a brake device which brakes the rotary object. The brake device comprises a piston which can be moved hydraulically, friction objects which engage with each other by the force of the piston, and a mechanism which acts so as to make a constant stroke of the piston from a position when the piston starts moving to a position when the friction objects start engaging with each other regardless of abrasive reduction of the friction objects.

Abstract: A differential drive having a drivable differential carrier 11 which is rotatably supported in a drive housing, which comprises a longitudinal carrier axis, in which two axle shaft gears 28, 29 whose axes extend co-axially relative to the longitudinal carrier axis are arranged and rotatably supported and in which a plurality of differential gears 31 whose axes extend radially relative to the longitudinal carrier axis are arranged and held so as to rotate with said differential carrier 11, wherein the axle shaft gears 28, 29 engage the differential gears 31; and having constant velocity joints 22, 23 which are positioned inside the differential carrier 11 and whose outer joint parts 26, 27 are connected to the axle shaft gears 28, 29 in a rotationally fast way, wherein, between the axle shaft gears 28, 29 in the differential carrier 11, there is arranged a spider member 30 which comprises a hub 32 whose axis extends co-axially relative to the carrier axis and which is provided with at least three bearing journ

Abstract: An offset axle assembly includes a two-piece gear case. A first section of the gear case includes a drive gear assembly and the second section includes a driven gear attached to a shaft supported within the second section of the gear case. Attached to the end of the shaft is a hub. The hub is attached to the shaft by way of a plurality of mating splines. The hub is secured to the end of the shaft by a single nut. The hub may be removed from the shaft by removal of the single nut. One of the drive gear or driven gear assemblies is a planetary gear system. The planetary gear system includes a ring gear driven by a helical gear such that distance between axles is determined by the diameters of the helical and ring gear.

Abstract: A dual disconnect differential assembly for four-wheel drive (4WD) vehicle is disclosed. This disconnect differential assembly connects/disconnects both output shafts of a differential assembly simultaneously from the respective universal joints of the drive assembly. Both output shafts are interconnected to provide simultaneous sliding along an axial direction. A clutch mechanism associated with the inboard side of each universal joint (which may be a constant velocity joint) and with the output shafts is provided for simultaneous connection and simultaneous disconnection of the output shafts from the outboard side of the universal joint. The dual disconnect differential assembly herein is simple, compact, and reliable. It overcomes the disadvantages associated with single axle disconnect mechanisms presently in use. It also provides a simpler, more compact, and more reliable dual disconnect differential mechanism than any such mechanism presently known.

Abstract: A transfer case for a vehicle that allows shifting between AWD and two-wheel drive at any vehicle speed. The transfer case includes a center differential employing pinion and sun gears that allow a front drive shaft and a rear drive shaft to turn at different speeds to provide the all-wheel drive function. The transfer case further includes an electrically actuated synchronizer assembly that allows the speed of the front drive shaft to be synchronized to the speed of the rear drive shaft when shifting from two-wheel drive to all-wheel drive to provide the shift on the fly function. The synchronizer assembly also includes a neutral position where both the front drive shaft and the rear drive shaft are not engaged to the vehicle transmission to allow for vehicle towing.

Abstract: A differential device for 4WD vehicles having a reduced size and capable of being produced at lower costs makes it possible to select between a 2WD state, a differential-free 4WD state, and a differential-locked 4WD state. The differential device includes a differential case, a side gear, a hub, and a switching mechanism which establishes and interrupts a connection between each of the differential case, the side gear, and the hub. The switching mechanism includes, among other possible features, a first sleeve, a second sleeve which is separate from the first sleeve, and a pin. A sole actuator moves the second sleeve between first, second and third positions to establish the 2WD state, the differential-free 4WD state, and the differential-locked 4WD state.

Abstract: A motor vehicle power transfer unit for distributing torque between a front wheel drive line and a rear wheel drive line. The power transfer unit includes an input portion, an output portion, a parallel gear set, a non-parallel gear set and a front wheel differential all enclosed within a common housing as an integrally packaged assembly. The input portion is adapted to connect to an output portion of the transmission assembly and output portion is adapted to connect to an input portion of the rear wheel drive line. The parallel gear set, coupled to the input portion transfers power to the non-parallel gear set and to the output portion. The front wheel differential is also coupled to said input portion and includes left and right differential outputs for connecting to the front wheel drive line.

Abstract: A dual disconnect differential assembly for four-wheel drive (4WD) vehicle is disclosed. This disconnect differential assembly connects/disconnects both output shafts of a differential assembly simultaneously from the respective universal joints of the drive assembly. Both output shafts are interconnected to provide simultaneous sliding along an axial direction. A clutch mechanism associated with the inboard side of each universal joint (which may be a constant velocity joint) and with the output shafts is provided for simultaneous connection and simultaneous disconnection of the output shafts from the outboard side of the universal joint. The dual disconnect differential assembly herein is simple, compact, and reliable. It overcomes the disadvantages associated with single axle disconnect mechanisms presently in use. It also provides a simpler, more compact, and more reliable dual disconnect differential mechanism than any such mechanism presently known.

Abstract: A motor vehicle power transfer unit for distributing torque between a front wheel drive line and a rear wheel drive line. The power transfer unit includes an input portion, an output portion, a parallel gear set, a non-parallel gear set and a front wheel differential all enclosed within a common housing as an integrally packaged assembly. The input portion is adapted to connect to an output portion of the transmission assembly and output portion is adapted to connect to an input portion of the rear wheel drive line. The parallel gear set, coupled to the input portion transfers power to the non-parallel gear set and to the output portion. The front wheel differential is also coupled to said input portion and includes left and right differential outputs for connecting to the front wheel drive line.

Abstract: A tandem axle assembly is provided. The tandem axle assembly includes a forward axle assembly and a rear axle assembly and an intermediate drive shaft assembly extending between the two axle assemblies. The forward and rear axle assemblies both include a pinion gear rotating responsive to an inter-axle differential and a ring gear in mesh with the pinion gear. The forward pinion gear is offset from the forward ring gear by a first predetermine distance while the rear pinion gear is offset from the rear ring ear by a second predetermined distance. The second predetermined distance is greater than zero, but is less than the first predetermined distance. The variation in offsets enables both equal working angles in the intermediate drive shaft assembly and a reduction in those angles as compared to conventional tandem axle assemblies. Further, the variation in offset results in stronger and quieter gearing.

Abstract: A differential assembly for motor vehicles includes a drive pinion gear, a ring gear which is rotatably engaged by the drive pinion gear and a differential case which is rotatably attached to the ring gear. Further included is at least two differential bevel gears rotatably supported by the differential case and a pair of side output gears engagingly driven by the at least two differential bevel gears. The differential assembly further includes a constant velocity joint having an outer race which includes an outer surface, the outer surface of the outer race forming the drive pinion gear.

Abstract: A power transfer system for a four-wheel drive vehicle is having a part-time transfer case with its input angled relative to its outputs by means of a constant velocity (CV) universal joint. More specifically, the transfer case input includes a first rotary member adapted to be rotatably driven about the rotary axis of the transmission output shaft, a second rotary member supported for rotation about a second rotary axis that is angled relative to the first rotary axis, and a CV joint interconnecting the first and second rotary members. The transfer case outputs include a pair of rotary output members supported for relative rotation about a common third rotary axis that is offset from the second rotary axis. A torque transfer arrangement is provided for transferring torque from the transfer case input to its outputs. As such, the CV joint allows the transfer case to be angulated so that reduced departure angles are achieved with respect to the prop shaft connections.

Abstract: A transfer case having a housing (10) which rotatably receives an input shaft (12). The input shaft is coaxial with an output shaft (14), a free end (14a) of which extends beyond the housing. A planetary sun gear differential (36) is contained within the housing, and the differential transmits torque both to the output shaft and to a sleeve (28) which coaxially surrounds a portion of the drive shaft that is within the housing. The sleeve, in turn, transmits torque to an intermediate shaft (42), which is spaced from and extends generally parallel to the sleeve, through a sprocket and chain drive (52, 54, 56), all portions of which are within the housing. The intermediate shaft terminates in front of and externally to the housing within a housing extension (48), which is removably secured to the housing by bolts (50). Torque from the intermediate shaft is transmitted to a forward output shaft (38) through a constant velocity universal joint (40), all portions of which are contained within the housing extension.

Abstract: A power transfer system for a four-wheel drive vehicle is disclosed having a transfer case with its input angled relative to its outputs by means of a constant velocity (CV) universal joint. More specifically, the transfer case input includes a first rotary member adapted to be rotatably driven about the rotary axis of the transmission output shaft, a second rotary member supported for rotation about a second rotary axis that is angled relative to the first rotary axis, and a CV joint interconnecting the first and second rotary members. The transfer case outputs include a pair of rotary output members supported for relative rotation about a common third rotary axis that is offset from the second rotary axis. A torque transfer arrangement is provided for transferring torque from the transfer case input to its outputs. As such, the CV joint allows the transfer case to be angulated so that reduced departure angles are achieved with respect to the prop shaft connections.

Abstract: A power transfer system for a four-wheel drive vehicle having a full-time transfer case with its input angled relative to its outputs by means of a constant velocity (CV) universal joint. More specifically, the transfer case input includes a first rotary member adapted to be rotatably driven about the rotary axis of the transmission output shaft, a second rotary member supported for rotation about a second rotary axis that is angled relative to the first rotary axis, and a CV joint interconnecting the first and second rotary members. The transfer case outputs include a pair of rotary output members supported for relative rotation about a common third rotary axis that is offset from the second rotary axis. A torque transfer arrangement is provided for transferring torque from the transfer case input to its outputs. The CV joint allows the transfer case to be angulated so that reduced departure angles are achieved with respect to the prop shaft connections.

Abstract: A driving force transmission device for a vehicle has a homokinetic joint having an outer ring and a clutch device having an outer ring coupled to the outer ring of the homokinetic joint. An input shaft is rotatably inserted in the outer rings. A cage is rotatably mounted between opposed surfaces of the outer rings and the input shaft. The cage has pockets. Engaging elements are mounted in the pockets. They are adapted to engage the opposed surfaces when the input shaft and the cage rotate relative to each other either clockwise or counterclockwise. Elastic members are mounted in the pockets to keep the engaging elements in a not-engaged position. The cage and the input shaft are coupled together with a gap extending in the direction of rotation formed therebetween so as to be rotatable together. A differential member are mounted on the cage or the input shaft to produce a difference in rotation therebetween.

Abstract: A front axle drive assembly is disclosed which requires less lateral distance than known prior art assemblies. The drive is preferably for use in four wheel drive vehicles having an offset differential case. In such systems, the differential case is offset toward one side from the vehicle center line to accommodate the engine at the center line. An axle half on the offset side thus has reduced lateral space. The invention includes the use of a planetary system, requiring relatively little lateral space to split torque toward the two front wheels, thus providing additional lateral space for the axle half on the offset side. A constant velocity universal joint mounted between the planetary drive and the offset side axle half is received within the differential case. The lateral space savings resulting from the use of the planetary system allows the offset side axle half to be longer, providing benefits to the vehicle suspension system.

Abstract: A torque transfer case includes an output shaft angled relative to an input shaft by the use of a constant velocity (CV) universal joint. The CV joint is contained within a hollow drive sprocket rotatably supported within a housing by a pair of spaced apart, different sized bearing assemblies, and is coupled to input shaft via a drive chain. The drive sprocket is provided with a cylindrical opening at one end thereof and a smaller cylindrical opening at an opposite end thereof. The different sized openings produce a differential pressure across the openings when the sprocket is rotated, thus causing oil contained in the housing to flow through the sprocket and lubricate the CV joint. The output shaft has one end which extends into the one cylindrical opening of the drive sprocket and is coupled to the CV joint, and an opposite end which is rotatably supported within the housing by a single bearing unit.