Abstract: A system and method for producing a board product made from paper products that have a pre-scored facing in addition to a medium (sometimes called fluting). Conventional corrugated board may feature a cross-corrugated medium and one or more facing that have no score lines that are imprinted (at least prior to assembly with the corrugated medium). Such a conventional board product may be inferior because any score lines that are imprinted will damage the underlying corrugated medium in some manner. A breakdown in the strength of the underlying medium leads to poor precision when the eventual board product is scored, cut, and bent. A lack of precision in folding a board product is known as fishtailing as any articulated portion of the board product may not maintain a precise plane of articulation when bent. Hence, the articulated portion “fishtails” out of alignment. Having precisely located impression lines in register to underlying flutes of a medium ensures correct and precise articulation.

Abstract: A method of forming an image and a crease on media by an image forming system includes forming a crease formation pattern on an impression media received by an impression member. The method also includes forming the image on an image forming blanket of an intermediate transfer member by a print unit. The method also includes pressing the media against the impression member by the image forming blanket to transfer the image onto the media and to establish contact with the crease formation pattern to form the corresponding crease on the media.

Abstract: A foldable crate system, associated methods, and an associated apparatus are provided. The foldable crate system includes a continuous piece of paperboard having machined fold lines therein. The machined fold lines allow for highly precise folds of the paperboard to form the same into a packaging unit.

Abstract: A sheet processing system includes a creasing device, a binding device provided downstream of the creasing device in sheet conveying direction, and a controller. The creasing device performs creasing processing to crease a plurality of sheets. The binding device binds a sheet bundle to be folded. The sheet bundle to be folded includes the plurality of sheets creased by the creasing device. The controller controls the creasing device. In a case where a binding position of the sheet bundle is different from a creasing position of each sheet, the controller controls the creasing device to perform creasing processing such that the creasing position of an inner sheet of the sheet bundle to be folded is shifted toward the binding position with respect to the creasing position of an outer sheet of the sheet bundle to be folded.

Abstract: A deflectable lifting device can be mounted to a support form, work surface or other member of a material conveyance system. According to embodiments, the deflectable lifting device can have a base that mounts into the support, and a bendable arm arranged in the pathway of a material conveyance system, such as a paper stripping or paper blanking work station. When a sheet or web of material travels over the deflectable lifting device, the bendable arm can bend and deflect downwards, but still contact the sheet or web with a gently humped or arcuate portion, providing a small margin of elevation or lift to the sheet or web. The sheet or web can therefore be elevated above edges, holes, or other obstructions in the pathway that could jam or snag the delivery of the material.

Abstract: The invention provides a whetstone type of scoring device for production of gypsum boards which can accurately and stably form a groove of a constant depth on a sheet of paper for gypsum board liner, and which can prevent wear of a rotary blade and a backing block. The scoring device (11) for a gypsum board production machine (10) has the rotary blade (24) and the backing block (30). The sheet (3) travels under tension over the block (30), which abuts against the lower surface of the sheet. The block has an opening (32) immediately under the blade. The lower surface of the sheet is released downward by the opening. The sheet is ground by a blade edge (24a) while being slightly bent downward within a range of the opening (within an intimate contact area of an angle ?).

Abstract: A folding roller module with combined bearing unit is disclosed. The folding roller module of the present invention comprises a folding roller and a plurality of combined bearing unit. In the present invention, a plurality of combined bearing unit are used to support the folding roller at suitable locations for enhancing the strength of the folding roller module, reducing the deformation of the folding roller, and reducing the vibration during operation.

Abstract: A system that converts sheet material into packaging templates includes a converting assembly that performs conversion functions, such as cutting, creasing, and scoring, on the sheet material as the sheet material moves through the converting machine in a first direction. The converting assembly may be mounted on a frame such that the converting assembly is elevated above a support surface. One or more longhead converting tools performs conversion functions on the sheet material in a first direction and a crosshead converting tool performs conversion functions on the sheet material in a second direction in order to create packaging templates.

Abstract: A folding score having a pair of laterally spaced, parallel scoring grooves which are individually asymmetrical. This invention also relates to a method and apparatus for forming the folding score.

Abstract: A creasing apparatus forming a crease on sheets one by one includes: a first member having a linear convex blade formed in a direction perpendicular to a sheet conveying direction; a second member having a concave blade being paired with the convex blade; and a drive unit that moves the first and second members so as to cause the convex blade and the concave blade to form a crease on a sheet stopped at a predetermined position. The first member forms the convex blade with first comb and second comb and the second member forms the concave blade with third comb and fourth comb that advance and retract relative to each other. The drive unit selects advanced and retracted positions of the first comb and second comb and advanced and retracted positions of the third comb and fourth comb so as to perform a creasing process or a perforating process.

Abstract: A paper folding apparatus includes a ruling unit that rules a line on each of sheets, a pushing unit that pushes the sheets on which the lines are ruled by the ruling unit, and a pair of folding rollers that comes into contact under pressure with the sheets pushed by the pushing unit and discharges the sheets. The ruling unit includes a plurality of pressing blades for ruling a line on each of the sheets, a swinging unit that swings the pressing blades from a pressing position where the pressing blade presses the sheets to a retracted position where the pressing blades are retracted from the sheets, and a moving unit that moves the pressing blades and the swinging unit along the sheets.

Abstract: A system for forming a foldable printed substrate includes a creasing system that applies a plurality of creases to the substrate along a first axis. It also applies a plurality of creases to the substrate along a second axis that is angled with respect to the first axis. Each creases is applied in a manner that does not ablate the substrate. The system also may include a cutting system to yield a foldable substrate such as a carton, sleeve, or box. It also may include a printing system to generate a printed, foldable substrate.

Abstract: A thermal insulating liner for a container lid has a top sheet and a bottom sheet spaced by a core. The bottom sheet has an exterior metal foil layer. A side edge-to-side edge transverse cut line extends through the bottom sheet proximate each of two opposed ends of the liner. The liner has reduced thickness end margins extending between each said side edge-to-side edge transverse cut line and each of the opposed ends. A die to make the lid liner has a central well and, proximate each end of the die, an upward step to a land with an inside edge of the step having a ramp surface. A first cutting blade protrudes upwardly from the land and a second cutting blade protrudes upwardly above the land at each end of the die and above the level of the first cutting blade.

Abstract: A creasing machine (1) for forming creases in sheets (11) of flexible material, said creasing machine (1) including a creasing mechanism (5), a transport mechanism (3) for transporting sheets (11) of material through the creasing mechanism, and a control system (7) for controlling operation of the creasing mechanism (5) and the transport mechanism (3), said creasing mechanism (3) including first and second creasing members (25,27) and a drive mechanism (28) for driving the creasing members (25,27), wherein the creasing members (25,27) are arranged to move in the direction of movement of the sheet (11) and at least one of said creasing members (25,27) is moveable towards the other creasing member (25,27) to produce a crease in a sheet (11) located between those members (25,27), and wherein the control system (7) is arranged to substantially match the speed of movement of the creasing members (25,27) with the speed of the sheet to enable the sheet to be creased while moving.

Abstract: In a method for producing a hinge-like bend line (3a,b, 4a,b or 5a,b) in a sheet (1) of paper, paperboard, cardboard or foil, particularly a brochure cover, by rotatively driven tools (7.1, 7.2), the bending line (3a,b, 4a,b or 5a,b) is produced by roll bending without scoring the material in the form of a scoring bead. The roll bending is preferably realized by the cooperation of a tool edge (12a) of a first rotary tool member (8.1) with a conical outside surface (11a) of a second rotary tool member (9.1). The roll bending process lowers the bending resistance of the sheet (1) in the region of the bending point (3a,b, 4a,b or 5a,b), wherein the sheet (1) is simultaneously pre-bent in a certain direction along the bending point (3a,b, 4a,b), e.g., in order to take into account the position of the brochure cover on the book block at the spine edges (the sheet is pre-bent inward in a U-shaped fashion).

Abstract: A drum for a creasing device, a resilient creasing ring and method are provided. The drum includes first and second drum parts that cooperate with one another to define a circumferential channel of the drum a base and two side wall for receiving a resilient creasing ring. At least one of the side walls includes recess for receiving a portion of the resilient creasing ring such that the resilient creasing ring cannot be removed radially from the channel. The creasing ring may be continuous or a split ring. A method of mounting the creasing ring includes mounting the resilient creasing ring on a first drum part and axially sliding a second drum part into cooperation with the first drum part to mount the creasing ring within a channel formed therebetween.

Abstract: Groove-type paper scoring apparatus according to the invention comprises a platform providing a planar rectangular work surface. On the platform are a series of transversely spaced shallow score channels extending longitudinally from one end of the platform to the other. Shallow boundary walls extend along the side edges and the distal end of the platform. The distal end wall of the platform is provided with spaced vertical notches each mating with an associated one of the series of score channels. A scale or ruler extends along each of the walls.

Abstract: A scoring system uses a grooved roller and a variety of resilient annular scoring tools. The scoring tools have scoring features or blades of different profiles, and further have annular bases uniform in width to enable their interchangeable installation into one or more tool-retaining grooves formed into the roller. The bases are much larger than the scoring features to provide increased strength and durability, along with more stable mounting of the scoring tool. In one version, a single roller assembly is formed by removably securing processing sleeves and spacing sleeves on a common support member.

Abstract: The present invention relates to a method and an arrangement in a cardboard creasing machine performing creases on a cardboard blank web. The web has a width of at least two lanes of blanks in parallel to each other and comprise in at least one zone per pair of lanes an area where intentional creases on both are made transversally to a feeding direction of the machine. The crease-lines are on the male side interrupted to provide a longitudinal seal strip to an edge of each blank to become. The cardboard web is in a limited area of such an interruption intentionally and positively lifted and supported from the side of a female crease die to a level in between being in line with to being above an outermost surface of a female crease die roller of the machine.

Abstract: A device useful in the formation of handcrafted envelopes comprises a board (10) with a planar surface (11) wherein the planar surface is provided with at least one guide means (12), and at least one abutting surface (13) that allows an envelope material such as paper or card to be positioned on the planar surface at a defined angle with respect to the guide means such that the paper or card can be folded to the guide means to form an envelope.

Abstract: A drum for a creasing device, a resilient creasing ring and method are provided. The drum includes first and second drum parts that cooperate with one another to define a circumferential channel of the drum a base and two side wall for receiving a resilient creasing ring. At least one of the side walls includes recess for receiving a portion of the resilient creasing ring such that the resilient creasing ring cannot be removed radially from the channel. The creasing ring may be continuous or a split ring. A method of mounting the creasing ring includes mounting the resilient creasing ring on a first drum part and axially sliding a second drum part into cooperation with the first drum part to mount the creasing ring within a channel formed therebetween.

Abstract: A scoring system uses a grooved roller and a variety of resilient annular scoring tools. The scoring tools have scoring features or blades of different profiles, and further have annular bases uniform in width to enable their interchangeable installation into one or more tool-retaining grooves formed into the roller. The bases are much larger than the scoring features to provide increased strength and durability, along with more stable mounting of the scoring tool. In one version, a single roller assembly is formed by removably securing processing sleeves and spacing sleeves on a common support member.

Abstract: Groove-type paper scoring apparatus according to the invention comprises a platform providing a planar rectangular work surface. On the platform are a series of transversely spaced shallow score channels extending longitudinally from one end of the platform to the other. Shallow boundary walls extend along the side edges and the distal end of the platform. The distal end wall of the platform is provided with spaced vertical notches each mating with an associated one of the series of score channels. A scale or ruler extends along each of the walls.

Abstract: A drum for a creasing device, a resilient creasing ring and method are provided. The drum includes first and second drum parts that cooperate with one another to define a circumferential channel of the drum a base and two side wall for receiving a resilient creasing ring. At least one of the side walls includes recess for receiving a portion of the resilient creasing ring such that the resilient creasing ring cannot be removed radially from the channel. The creasing ring may be continuous or a split ring.

Abstract: A folder is adapted to fold sheets. A drum having a circumferential surface is adapted to withdraw sheets from a stack or from an overlapping flow and feed the sheets to the folder. A creasing apparatus is operatively arranged with the drum and includes: a first creasing wheel which cooperates with the drum to crease the withdrawn sheets that are fed to the folder, and a tracing wheel positioned at least axis parallel with the first creasing wheel and running on the circumferential surface of the drum to maintain a constant distance between the first creasing wheel and the circumferential surface of the drum.

Abstract: A creasing device includes a feeding mechanism, a creasing mechanism, sensors, and an aligning mechanism. The feeding mechanism conveys paper on which an image has been formed in a post-processing apparatus main body direction. The creasing mechanism makes a crease on the paper. The sensors detect a deviation of the paper with respect to the feeding direction. The aligning mechanism, based on an amount of deviation in a result of a detection by the sensors, causes the creasing mechanism to rotate in such a way that the creasing mechanism is aligned parallel to a crease direction of the paper.

Abstract: The present invention relates to a method and an arrangement in a cardboard creasing machine performing creases on a cardboard blank web. The web has a width of at least two lanes of blanks in parallel to each other and comprise in at least one zone per pair of lanes an area where intentional creases on both are made transversally to a feeding direction of the machine. The crease-lines are on the male side interrupted to provide a longitudinal seal strip to an edge of each blank to become. The cardboard web is in a limited area of such an interruption intentionally and positively lifted and supported from the side of a female crease die to a level in between being in line with to being above an outermost surface of a female crease die roller of the machine.

Abstract: A scoring system uses a grooved roller and a variety of resilient annular scoring tools. The scoring tools have scoring features or blades of different profiles, and further have annular bases uniform in width to enable their interchangeable installation into one or more tool-retaining grooves formed into the roller. The bases are much larger than the scoring features to provide increased strength and durability, along with more stable mounting of the scoring tool. In one version, a single roller assembly is formed by removably securing processing sleeves and spacing sleeves on a common support member.

Abstract: The invention relates to a stack of fan folded material and related systems and processes. The stack includes at least two clips of fan folded material. Each clip includes a plurality of fan folded sheets, with each sheet joined to at least one adjacent sheet by a weakened line. Each clip is joined to an adjacent clip by a last sheet of one clip being interfolded with or adhesively joined to a first sheet of a succeeding clip.

Abstract: A binding system in an imaging system includes an accumulator in which sheet material is accumulated in respective jobs to be bound. The binding system includes a binding assembly adapted and constructed to bind the sheet material together. A scoring member is connected to the binding assembly. The scoring member is adapted and constructed to form respective score patterns in sheet material received in the accumulator. The binding assembly can include a thermally low-mass heating element and a thermally high-mass cooling element.

Abstract: The novel pre-folding machine for book covers and/or wrappers, has two symmetrical units each provided with two parallel axes on which marking disks and counteracting cylinders are installed. One of the two symmetrical units is fixed, while the other is positioned on guides or rails that extend in parallel to the shafts on which the disks and cylinders are supported and it can be translated by way of a screw, in order to adapt the distance between the marking disks to the book thickness. The machine is also provided with two pairs of flap folding pliers, each one with two wings. One of the wings is fixed and coplanar with the sheet and serves as counteracting element for the other wing that rotates by approximately 180° folding the cover flap around the marking carried that was carried out just upstream by the disks of the two symmetrical units.

Abstract: A scoring head configured for rotating about an axis of rotation and impressing score lines into corrugated board. The scoring head includes an inner wheel portion extending axially along an axis of rotation, extending radially about the axis of rotation, and defining first and second radial edges. The scoring head also includes a scoring edge portion located at an axially outer edge of the inner wheel portion and faired into the first and second radial edges of the inner wheel portion. The scoring edge portion, when viewed in cross-section, includes a substantially axial tier located between two substantially radial sides. The scoring edge portion also includes a curvilinear nipple shaped nib faired into the radial sides of the axial tier and faired into the first and second radial edges of the inner wheel portion. The nib may also include a base portion faired into the first and second radial edges and a bottle nose-shaped portion faired into the base.

Abstract: The invention relates to a device for stamping groove lines on corrugated board to better fold and comply with the sizes of boxes in production and processing machines having a combined grooving and transport, body (1) and a counter-body. The combined grooving and transport body (1) is fitted on its periphery with a grooving ring (11) having straight individual surfaces, said ring having the shape of a regular polygon with straight flat pieces whose number varies due to the different peripheries.

Abstract: An edge protector for the edges of roll shaped articles, e.g. pallets, reeled steel and paper products is made from an elongated sheet (10) of plastics material, the sheet having an indentation (11) extending longitudinally along a major surface of the sheet and extending only partially into the thickness of the sheet. The indentation (11) divides the sheet into webs (12, 13) which are folded into an L-shape.

Abstract: A method for forming a score in a strip of laminate, such as cardboard, is disclosed. The laminate has a number of pressed-together layers, which are glued together, after which the score is formed in the strip of laminate. The application of glue between the various layers makes the strip of laminate being formed relatively soft. The score is then pressed into the relatively soft strip of laminate. The thickness of the score will be less than that of the strip of laminate. Curing of the laminate then takes place.

Abstract: A novel paper article, a method of making a paper product, and an embossing roll are disclosed for providing a paper surface region having a minority of fiber to fiber bonds broken in the paper surface region to a depth less than about 0.02 mm from the paper surface. In one aspect, the roughened embossing roll includes protuberances or depressions sized at less than about 0.1 mm. In one aspect, the roughened embossing roll includes protuberances or depressions adapted to produce paper product surface deformations in the paper surface, wherein the paper product surface deformations are invisible to an unaided human eye. The present invention provides a paper product having higher perceived softness while maintaining tensile strength.

Abstract: A method of utilizing a single engraved embossing roll to emboss different expanses of material with different patterns. The single engraved embossing roll has at least two projections projecting therefrom. A first of the projections projects to a greater height from the roll than a second of the projections. In another aspect, the invention encompasses an apparatus for embossing different expanses of material with different patterns. The apparatus includes an engraved surface having at least two projections projecting therefrom. A first of the projections projects to a greater height than a second of the projections. The apparatus also includes a backing surface configured to receive the projections of the engraved surface. The backing surface and engraved surface are together configured to receive an expanse of material between them.

Abstract: An apparatus for forming scorelines in a book cover includes a pair of scoring counter-bars and a pair of scoring tools. Each of the scoring counter-bars include a longitudinal indentation provided therein and each of the scoring tools include a scoring protrusion provided thereon. The scoring protrusion of one of the scoring tools engages the longitudinal indentation of an associated one of the scoring counter-bars so as to form scorelines in the book cover when the book cover is positioned between the scoring counter-bars and the scoring tools.

Abstract: A folding score and a method and apparatus for forming the folding score which includes a pair of longitudinally extending and laterally spaced side scores and a plurality of longitudinally spaced cross scores positioned therebetween. The apparatus for forming the folding score includes a creasing rule or a die board embodying a creasing rule with a pair of laterally spaced score members and a plurality of longitudinally spaced cross score members positioned therebetween.

Abstract: A resilient scoring rule for a rotary cutting die produces a creased or indented line in cardboard or paperboard along which line the board is subsequently folded when formed into a final product, such as a container. The scoring rule has a longitudinally extending, centrally disposed projecting web and opposed, cantilevered, symmetrical inwardly directed left and right ears having ends generally adjacent the central web. A pair of outwardly extending flanges raise the edge adjacent regions of the rule off the cutting die surface and function as mounting features which cooperate with staples or other retaining devices. An alternate embodiment scoring rule includes a pair of center projections or ribs flanked by a pair of cantilevered ears.

Abstract: A rotor (10, 11) of a creaser (1) including contact means (30, 27) to secure the web of the material to be creased (5 to 7), drawing it radially against its circumference, the positive contact pressures of which are adjustable over the pass and the working width and the position of which in relation to the rotor means and/or any tools (22, 23 and/or 26) provided on the same is variable, thus allowing a multitude of adaptations to the creasing unit (8) to be provided. Control may be effected mechanically by gears and/or adjusting baffles for the vacuum.

Abstract: A method is disclosed of folding a honeycomb panel, the panel preferably comprising a honeycomb core having opposing face sheets. A slit is preferably cut through one face sheet and the underlying honeycomb core and a wedge is driven into the honeycomb panel at the location of the slit. The wedge crushes the honeycomb core to a preselected depth with a preselected angle whereby the crushed honeycomb core forms a hinge. The honeycomb panel can then be folded along the hinge in a direction opposite the intact face sheet.

Abstract: Method and apparatus are disclosed for embossing paper webs using opposing embossing and imprint rolls. In the preferred embodiment the embossing roll and the imprint roll have differing diametrical dimensions, thereby producing differing velocities through the nip, causing the embossing projections, of the embossing roll to sweep through modified imprint cells of the imprint roll, thereby affecting an automatic sweeping of accumulated debris from the imprint cell as the embossing operation take place.

Abstract: A method of working paperboard blanks is disclosed. The method includes providing first and second pairs of parallel rotary shafts supporting first and second pairs of tool heads respectively. The first pair of tool heads is moved to a predetermined longitudinal position along the first pair of shafts to define a first line of working. Likewise, the second pair of tool heads is moved to a predetermined longitudinal position along the second pair of shafts to define a second line of working wherein a center of the first line of working is displaced relative to a center of the second line of working. The paperboard blank is conveyed between the first and second pairs of tool heads to form a panel line on the paperboard blank. The tool heads may be automatically positioned along their respective shafts by coupling members which move linearly parallel to the shafts.

Abstract: A kit for making boxes from paper card stock. The kit has a flat plate with a guide rail with a vertical edge projecting above the surface of the plate parallel to one edge of the plate. A scoring groove traverses the plate parallel to the vertical edge of the guide rail. One or more spacing strips, each having a vertical edge, may be placed between the vertical edge of the guide rail and the scoring groove to vary the depth of the box. The overall size or "footprint" of a box made in accordance with the invention is determined by the distance of the scoring groove from the nearest vertical edge and the size of the blank card stock employed. Two identical sized card stocks are used for each box. A slightly wider spacing strip is used to form the top than the spacing strip used to form the bottom of the box. This also makes the depth of the box bottom slightly greater than the box top.

Abstract: A container apparatus is deployable from a substantially flat, collapsed configuration to a substantially rectangular-bottomed configuration. The container apparatus includes a front panel, a back panel, a first gusseted side panel, and a second gusseted side panel. Each panel has a first transverse score line forming a peripheral edge of the substantially rectangular bottom upon the deployment of the container apparatus. This first transverse score line is scored in a first direction, extending substantially from the front panel towards the back panel of the container apparatus. Each panel further includes a second transverse score line substantially congruent with the first transverse score line. This second transverse score line is scored in a second direction, extending substantially from the back panel towards the front panel of the container apparatus.

Abstract: A kit for making boxes from paper card stock. The kit has a flat plate with a guide rail with a vertical edge projecting above the surface of the plate parallel to one edge of the plate. A scoring groove traverses the plate parallel to the vertical edge of the guide rail. One or more spacing strips, each having a vertical edge, may be placed between the vertical edge of the guide rail and the scoring groove to vary the depth of the box. The overall size or "footprint" of a box made in accordance with the invention is determined by the distance of the scoring groove from the nearest vertical edge and the size of the blank card stock employed. Two identical sized card stocks are used for each box. A slightly wider spacing strip is used to form the top than the spacing strip used to form the bottom of the box. This also makes the depth of the box bottom slightly greater than the box top.

Abstract: Attachments for use with existing cylinders or shafts in printing press equipment. The attachments are used to mount a scoring blade, a perforating blade or an anvil to the cylinder or shaft. The blade or the anvil is separably mounted to the attachment and to the cylinder for easy assembly and disassembly.

Abstract: The present invention relates to a creasing apparatus with a male part with bars and a cooperating female part with grooves. Elastic material elements are inlaid in the grooves of the female part. The elements are pretensioned and locked in their grooves by means of T-shaped end pieces.

Abstract: Groove-type paper scoring apparatus according to the invention comprises a platform providing a planar rectangular work surface. On the platform are a series of transversely spaced shallow score channels extending longitudinally from one end of the platform to the other. Shallow boundary walls extend along the side edges and the distal end of the platform. The distal end wall of the platform is provided with spaced vertical notches each mating with an associated one of the series of score channels. A scale or ruler extends along each of the walls.