Abstract: Disclosed herein is a container featuring at least one hole, and process for making the same. The container is prepared from a sheet-like composite having (i) a polymer outer layer facing the surroundings; (ii) a carrier layer following the polymer outer layer in the direction of the container interior; (iii) a barrier layer following the carrier layer in the direction of the container interior; (iv) an adhesive layer following the barrier layer in the direction of the container interior; and (v) a polymer inner layer following the adhesive layer in the direction of the container interior. The sheet-like composite is prepared by laminating the individual layers, wherein at least the polymer inner layer or the adhesive layer are stretched during application.

Abstract: Disclosed herein is a container featuring at least one hole, and process for making the same. The container is prepared from a sheet-like composite having (i) a polymer outer layer facing the surroundings; (ii) a carrier layer following the polymer outer layer in the direction of the container interior; (iii) a barrier layer following the carrier layer in the direction of the container interior; (iv) an adhesive layer following the barrier layer in the direction of the container interior; and (v) a polymer inner layer following the adhesive layer in the direction of the container interior. The sheet-like composite is prepared by laminating the individual layers, wherein at least the polymer inner layer or the adhesive layer are stretched during application.

Abstract: A machine a mandrel assembly includes a mandrel having an external shape complimentary to an internal shape of at least a portion of a container, a first lift mechanism operatively coupled to a first servomechanism to wrap a first portion of a blank about the mandrel, a second lift mechanism operatively coupled to a second servomechanism to wrap a second portion of the blank about the mandrel, and a folding arm coupled to the first lift mechanism and operatively coupled to a third servomechanism. A control system is in communication with the first servomechanism, the second servomechanism, and the third servomechanism and is configured to transmit a signal to each of the servomechanisms to independently control movement of the first lift mechanism, the second lift mechanism, and the folding arm to wrap at least the first and second portions of the blank about the mandrel to form the container.

Abstract: A system for transferring tubular blanks to a packing machine includes an apparatus intermittently positioned in a zone (Z) situated in front of the line with an open tubular blank (150) hooked to a retainer (22). The apparatus includes a rotating member (510), activated in phase with the line movement, arranged between longitudinal walls (490), and having a series of transfer devices (525), angularly equidistanced along a circumference tangential to an upper line branch. The transfer devices have dynamic seating (460) for encountering in zone (Z), a tubular blank flap (1C). The tubular blank is freely inserted in the dynamic seating (460), and subsequently by hooking the seating, the transfer means are deactivated in proximity to the upper branch (470) in phase with the arranging of segments from radial to vertical first delimiting the dynamic seating (460) and a compartment (450) corresponding to the dynamic seating.

Abstract: Cups that color liquid contents and methods of manufacturing the same are disclosed herein. The cups include an inner wall with a colorant disposed and affixed therein. The colorant is predisposed (i.e., affixed) before the introduction of a liquid, and remains affixed until a liquid is introduced into the cup. The colorant can be disposed within a recess. The colorant can also be affixed to a first cup such that stacking an identical cup within the first cup does not result in the colorant touching the identical cup.

Abstract: The composite structure includes a fiber-containing layer, such as a fiberboard layer or other layer having fibers from natural and/or synthetic sources, and a mineral-containing layer covering the fiber-containing layer. The fiber-containing layer and mineral-containing layer can be shaped, sized and manufactured such that the composite structure formed therefrom is capable of being machined to form a storage article. The composite structure has advantages in that it can improve whiteness, opacity, ink adhesion, materials reduction, barrier properties, recyclability, and printability. The composite can reduce polymer mass requirements for heat seal, barrier, and fiber adhesion. Further improvements include economics, pliability, and flexibility that is increased over the pliability of the fiber-containing layer alone.

Abstract: The composite structure includes a fiber-containing layer, such as a fiberboard layer or other layer having fibers from natural and/or synthetic sources, and a mineral-containing layer covering the fiber-containing layer. The fiber-containing layer and mineral-containing layer can be shaped, sized and manufactured such that the composite structure formed therefrom is capable of being machined to form a storage article. The composite structure has advantages in that it can improve whiteness, opacity, ink adhesion, materials reduction, barrier properties, recyclability, and printability. The composite can reduce polymer mass requirements for heat seal, barrier, and fiber adhesion. Further improvements include economics, pliability, and flexibility that is increased over the pliability of the fiber-containing layer alone.

Abstract: A forming assembly and process for forming a carton from a carton blank are herein disclosed. The finished carton can have an odd number of sides and/or an angle between two adjacent sides that is less than 90 degrees. The forming assembly includes a forming head and a forming cavity. The forming head acts as an inner die and the forming cavity acts as an outer die. In addition, the forming cavity includes at least one cavity side plate that desirably folds tabs on the carton blank to secure the tabs to one another and form the finished carton.

Abstract: A trifold side seamed film produce bag includes a front wall and a back wall, first and second side edges sealed together and a seamless bag bottom. The bag is joined at the side edges to additional bags by a perforation. The bag is corona treated on at least one wall and promotional material is printed on the treated surface. The bags are folded to one third of their height to fit compact bag roll dispensers. The bags are folded in a Z-fold or C-fold configuration. The method includes manufacturing the bags and winding them onto cores or forming the bags into coreless rolls. An apparatus for forming the side seamed bags includes an extruder, a tubing flattener, a perforator, a sealer, a corona treater, a printer and a slitter. The treated, printed bags may be stored on rolls for later slitting into two bag streams and folding into thirds.

Abstract: Multiformat box forming machine which comprises, at least, a storage unit (1) for die-cut cardboard sheets (2), a loader (3) for unit-by-unit dispensing of the die-cut sheets (2), means (4) for guiding and positioning the die-cut sheet (2), means (5) for supplying an adhesive substance on the die-cut cardboard sheet (2), a shaping unit (6) which comprises at least a vertically displaceable inner mould and an exterior matrix, and means (9) for discharging the formed box (10). The mould and the matrix of the shaping unit (6) are divided into four segments, respectively, which allow horizontal displacement and positioning thereof at the points which coincide with the lower corners of the box (10), it having been provided that each one of the units of mould-matrix segments move solidly joined together.

Abstract: Polymer films having hollow microspheres to simultaneously reduce the coefficient of friction and residue on ignition, and methods of making films and containers from the films. In a general embodiment, the present disclosure provides a film including at least one layer having hollow microspheres mixed within the layer. The microspheres can be in a concentration ranging from about 250 ppm to about 750 ppm within the layer.

Abstract: A method of making a customizable gift box includes the step of providing a box blank including a box bottom and a plurality of sidewalls having adjacent lateral edges. Appendages are positioned to overlap and join the adjacent lateral edges of the adjacent sidewalls. Each appendage includes a first relatively narrow edge, a second relatively wider opposing edge, and S-shaped side edges joining the first and second edges. The configuration of the appendages facilitates their removal from a label assembly that includes a face sheet and a back sheet, the face sheet including a removable carrier portion, a removable label, and the removable appendages in the carrier sheet. Once the sidewalls of the box blank are properly anchored using the appendages, the label assembly can be aligned and the label can be adhered to the box blank.

Abstract: Peel-Reclose packaging material formed using an adhesive label in combination with laser scoring technology. The adhesive label is applied over laser scored material before or after the laser score forms a pattern smaller than the adhesive label. The adhesive label and laser scored packaging material can then be opened and resealed. In one embodiment the adhesive label in combination with the packaging material has tamper resistant features.

Abstract: The invention provides a packaging and display box that can be bundled and transported in an unassembled, compact blank. The packaging and display box can be quickly, easily, and conveniently assembled into a structurally and functionally stable display and deployed for commercial use. The packaging and display box can contain and display a variety of merchandise, including, but not limited to, packaged food products, consumer products, and the like. The packaging and display box provides modularity so that several assembled boxes can be stacked into a multi-box display that is also structurally and functionally stable. The invention also provides methods and systems for using the packaging and display box.

Abstract: The invention relates to transparent multilayer biaxially oriented polyolefin films comprising a base layer and at least one outer matt covering layer, which contains at least two incompatible polymers and has a surface roughness of at least 2.0 [mu]m. The covering layer contains a polydialkyl siloxane having a viscosity of 100,000 to 500,000 mm2/s. The surface of said covering layer is pre-treated by means of corona.

Abstract: A trifold side seamed plastic produce bag includes a front wall and a taller back wall, first and second side edges sealed together and a seamless bag bottom. The taller back wall provides means for finding the bag opening. The bag is joined at the side edges to additional bags by a perforation. The bag is corona treated on at least one wall and promotional material is printed on the treated surface. The bags are folded to one third of their height to fit compact bag roll dispensers. The bags are folded in a Z-fold or C-fold configuration. The method and apparatus for producing the bags includes a slitter that removes a strip of plastic from only the top layer of the bag stream to form an extended flap on each bag. The method includes manufacturing the bags and winding them onto cores or forming the bags into coreless rolls.

Abstract: The packaging system forms a transportable container for bulk goods having stretch wrap that is spirally wrapped about a bottom support and bulk goods to define the transportable container. The stretch wrap contacts at least a portion of the bulk goods to squeeze and lock together the bulk goods. During filling, the bottom support of the transportable container lowers as the transportable container is formed to accommodate additional bulk goods. The stretch wrap is prestretched from a non-stretched state to a stretched state prior to disposing the wrap about a slip frame former in the stretched state. The wrap returns to its non-stretched state as it is disengaged from the slip frame former to squeeze and lock together the bulk goods disposed therein. The packaging system results in a transportable container that is optimally packed and shaped for the efficient filling of a truck for shipping.

Abstract: A machine for forming boxes which have at least a main body with the possibility of also having a lid hinged to it, from flat blanks, comprises a carousel (4) rotating about its own axis of rotation (4a), a plurality of pick up and transfer arms (5) mounted radially on the carousel (4) and able to rotate with it about the axis of rotation (4a) and a plurality of operating stations (6, 8, 9, 10) positioned along a circular path (P) described by the arms (5). The operating stations comprise at least a pick up station (6) for the blanks (3), a gumming station (8), a folding station (9) and a station (10) for releasing the at least partly formed boxes. Each arm (5) comprises a pick up element (11) able to slide radially away from the carousel (4) to pick up the blank (3) directly from the pick up station (6) and to accompany the box (2) as far as a supporting surface (15) at the releasing station (10).

Abstract: In accordance with the invention, a method of manufacturing containers such as shipping, display and display ready packaging, for example, and resulting containers and associated preassemblies and blanks are provided, which, when utilized, result in preassemblies that are more easily and quickly assembled into fully assembled containers including a plurality of stacking shoulder provided at opposing ends of the containers.

Abstract: A two-piece reinforced container is provided. The container includes an outer structure and an inner structure. The outer structure includes front and rear panels that are coupled to each of a first side panel and a second side panel via at least one corner panel. The corner panels extend from the front panel, the rear panel, the first side panel, and the second side panel at a substantially oblique angle. The inner structure includes front and rear panels that are coupled to each of a first side panel and a second side panel via at least one corner panel. The corner panels extend from the front panel, the rear panel, the first side panel, and the second side panel at a substantially oblique angle.

Abstract: Disclosed is a product package which includes a sleeve and at least on rigid end cap. The sleeve has longitudinally opposed first and second ends, the first end of the sleeve defining an opening and having at least two locking tabs extending therefrom. The first end of the sleeve also includes a tear strip positioned adjacent to the opening which has been formed using known techniques, such as, microperforation. Each locking tab includes a locking edge and is folded inwards into the opening. A rigid end cap is dimensioned to fit closely within the sleeve opening, the end cap including a rim that, when the end cap is inserted into the opening, engages the first end of the sleeve and prevents the end cap f I-rom being inserted further into the opening. The end cap also includes at least one channel for receiving the pair of locking tabs, the at least one channel having a ledge that engages the locking edge of each locking tab to prevent the end cap from being removed from the sleeve opening.

Abstract: The present invention relates to a package (1) comprising a first unit (11) for a smokeable tobacco product and a second unit (12) for a smokeless tobacco product.

Abstract: Method in connection with the continuous joining of a first layer (10, 38) of a first material and a second layer (16, 40) of a second material, to produce a packaging laminate (44, 48) comprising said first and second layers. According to the invention, a free surface of said first layer (10, 38) and/or a free surface of said second layer (16, 40) is subjected both to plasma treatment (24) and to flame treatment (20), where after said free surfaces are joined together (12, 14). The invention relates also to a packaging laminate thus produced and to a packaging container manufactured from such a packaging laminate.

Abstract: The present invention is directed to a package having “blister” of polymeric material for displaying a product in combination with a backing material, as well as methods for manufacturing the same.

Abstract: A container suitable to house rolls of material in thin foils, the container being produced in cardboard and having an edge or corner thereof along which there extends a continuous series of teeth projecting towards the outside of the box and through which it is possible to tear and remove portions of foil material from the roll. The teeth of the toothed edge are reinforced through an adhesive strip of plastic material with respect to the remaining part of the cardboard, to withstand, without being permanently deformed, the tearing of a large number of portions of foil material.

Abstract: A carton includes a bottom receptacle defined in part by the bottom panel, the side panels, and gusseted end panels. The bottom receptacle can be constructed without glue seals so that the receptacle is liquid-tight. An opening feature in the top panel allows the carton to be opened and to expose the carton contents. The carton is formed from a blank that is folded and glued in a manner that facilitates loading of the carton, and allows the carton to be opened to a relatively wide top opening.

Abstract: A container-forming assembly for forming a container from a container blank generally includes an active mandrel configured for movement from a first position to a second position, and a forming chamber cooperatively configured to receive the active mandrel when the active mandrel is moving toward the second position.

Abstract: A machine for folding and gluing folding boxes has a first folding station and at least one second folding station that follows downstream. Machine components are provided which can be positioned transversely and which contain conveying elements for blanks for the folding boxes and at least one adhesive application unit. The machine further has actuating drives for positioning the machine components, and a rotary station which is disposed downstream of the first folding station and upstream of the second folding station. The rotary station has a fixedly disposed transport device for the blanks. A controller controls the actuating drives of the machine components which are provided in front of and behind the rotary station and which can be positioned transversely, as a function of the type of folding boxes that is to be produced.

Abstract: Cartons are formed from two or more continuous webs that can individually or concurrently provided with cuts, scores, or other lines of disruption.

Abstract: A method of forming a box-like acoustical substrate is provided. Portions of an acoustical substrate having a decorative surface are compressed to form a flange, a first compressed region, a second compressed region, and a third compressed region. First, second, central, and third uncompressed regions are positioned respectively adjacent to the compressed regions. A left first surface and a right first surface of the acoustical substrate may be folded toward the back surface of the substrate until the second compressed region and the third compressed regions are flush with the central uncompressed region. An outer portion of the left surface may then be folded towards the back surface until the flange is flush with the right edge. The acoustical product may be used as an acoustical trap or duct. When the acoustical product is utilized as a duct, an air impermeable sheet may be positioned on the external surface.

Abstract: A system for detecting and registering serrated bags includes a web including a plurality of bags connected in an end-to-end arrangement, each bag including a first and second side, a first and second longitudinal end, a transverse seal, a serration disposed transversely across the bag, and a tab integrally connected to the bag at a portion of but less than the entire extent of the tab; a device for projecting a stream of air on each bag as the web passes a predetermined location; and a first and a second pair of nip rolls, each disposed downstream of the device, and adapted to accommodate the web, and to drive at different speeds such that a lead bag is separated from the web.

Abstract: Rotary transfer mechanism is mounted on a frame for removing a flat folded carton from a storage hopper to move the carton to a flight conveyor assembly and in cooperation therewith erect the carton to be in an open rectangular condition. The transfer mechanism includes end plates rotated in one angular direction and vacuum cup assemblies rotated therewith and relative thereto in the opposite angular direction. The cup assemblies include transversely opposite cups having adjacent sides less flexible than their remote sides and intermediate cups having buttons therein to form dimples in a carton panel when grippingly engaged. The flight assembly includes guideways to have lugs of flight devices extend into their channels as devices move along the upper run of an endless conveyor. The flight devices include flight bars extending vertically above the lugs as the lugs move in said channels.

Abstract: A box for shipping temperature sensitive or perishable goods made from a double walled combined web having an inside barrier layer, a first paper liner bonded to the inside barrier layer, a first paper flute medium bonded to the first paper liner, an outside barrier layer, a second paper liner bonded to the outside barrier layer, a second paper flute medium bonded to the second paper liner, and a sandwich of a barrier layer bonded between third and fourth paper liners. The flute mediums are bonded, respectively, to the third and fourth paper liners.

Abstract: Containers (2) for food products are manufactured on a machine (1) equipped with a feed station (4) supplying a single file of tubular elements (2a), a first heat sealer (10) by which a first open end (2b) of each tubular element (2a) is closed and secured, and a first rotary conveyor (3) capable of movement between a first operating position in which the tubular elements (2a) are taken up from the feed station (4), and a second operating position in which the tubular elements (2a) are offered to the first heat sealer (10).

Abstract: The present invention is a method and means for making a carrying case from two open topped boxes from sandwich wall construction, where one box will be lid and the other a base. Living hinges connect a floor section to four sidewalls ensuring accurate vertical alignment of the sidewalls with each other and with the floor section.

Abstract: A method of and an apparatus for erecting a carton, and a method of and an apparatus for closing a carton. The carton has 180° fold lines with a compressed area at each end and a slit joining the compressed areas. A carton is erected by moving the blank in a first direction against a stop to form a first set of 90° folds, holding the blank stationary with a suction while pushing the blank in a second direction to form a second set of 90° folds, erecting the carton. A filled carton is closed by advancing it through the central opening of a V-shaped member to increasingly fold the carton top panels. The closed carton is sealed by advancing it through a second V-shaped member and into contact with a pivotally supported sealing device.

Abstract: A sheet of material which is made two dimensional which includes portions that are removed that allows the sheet to be folded to create a three dimensional structure without the need for cutting and darting.

Abstract: A symmetrical preform that provides protection to an equipment component (or other fragile or breakable item), provides ease in use during pre-packing and packing of an equipment component for transport, does not require the need for additional packing components in combination with the packaging assembly, and is economically suited for its end use, is provided for. Accordingly, the present invention provides a method for making an integral, one piece packing assembly having symmetrical characteristics and being comprised of a flexible, corrugated-shaped material that is capable of protectively encapsulating, in a predetermined arrangement, a fragile component to ready for further movement, transport or packaging.

Abstract: Known methods for producing folded containers, especially folding boxes, from blanks use folding-box gluing machines and accessory units comprising machine elements (2, 6, 10, 13) for processing and/or conveying the blanks or containers, which can be manually positioned to fit different blank sizes. Measuring devices (17) for determining the actual position of the machine elements (2, 6, 10, 13) to be positioned and a memory unit for storing the desired positions for different blank sizes are also known. To be able to support a machine adjuster in the adjustment of positions the invention provides for both the memory unit for the desired positions and each measuring device (17) for the actual positions to be connected to a computing element which calculates the differences between the desired positions and the actual positions.

Abstract: Containers (2) for food products are manufactured on a machine (1) equipped with a feed station (4) supplying a single file of tubular elements (2a), a first heat sealer (10) by which a first open end (2b) of each tubular element (2a) is closed and secured, and a first rotary conveyor (3) capable of movement between a first operating position in which the tubular elements (2a) are taken up from the feed station (4), and a second operating position in which the tubular elements (2a) are offered to the first heat sealer (10).

Abstract: A punching and scoring backing plate is formed of aluminum sheet metal. A method of producing the backing plate includes forming the backing plate of aluminum sheet metal. A machine for processing printing material includes the backing plate formed of aluminum sheet metal. A method for punching and scoring a printing material includes forming a punching and scoring backing plate of aluminum sheet metal, and punching and scoring the printing material with the backing plate.

Abstract: A carrier for beverage containers formed of a sheet material such as plastic or paperboard which includes a bottom panel attached to side panels, a pair of opposed end panels connected to the bottom and side panels, and a central handle formed of two halves folded together in a first position for ease in carrying. The handle is pivotal to an open position along its top fold line, allowing the carrier to spread outwardly to form a central cavity capable of holding ice for the purpose of cooling the beverage containers. The top panels are provided with a plurality of openings, for example, six or eight, each of which is adapted to receive a beverage container. The method for forming the beverage container is disclosed.

Abstract: A tape formed of a polymeric material and having a thickness and stiffness suitable as a cutting edge on a dispensing carton for convolutely wound foil, film or paper, the tape includes a coating of adhesive and is applied at a laminating station in the carton manufacturing process and is generally cut with the forming of the carton blanks, and the cut in the tape may be formed with a serrated edge.

Abstract: A method and machine for producing a packet, whereby, as it is fed along a feed path, a substantially flat blank with preformed fold lines is extracted from the feed for transfer, crosswise to the feed path, to a stretch-folding station for stretching at least some of the fold lines, and is then fed back onto the feed path and allowed to spring back to its original flat shape.

Abstract: Disclosed herein is a web of material having a relatively rigid layer and a relatively flexible layer and a method of forming one or more carton blanks from such material.

Abstract: There is described a stamping machine for the separation of shaped pieces, formed by cutting a sheet of material, from the remainder of the material. The machine incorporates a male die (13) with a plurality of projections corresponding to the shape of said shaped pieces. The male die comprises a plate of rigid synthetic foam material from which said projections extend. The projections are formed integrally with the plate. The die may be manufactured by machining material away from a plate of rigid synthetic foam material, eg using a routing machine operating under computer numerical control.

Abstract: A method for manufacturing a dimensionally stable and impermeable packaging container from a laminate comprising at least a thermoformable base layer devoid of liquid or moisture soaking properties, a barrier layer and, adjacent to the barrier layer, a laminate layer directed towards the inside of the container. The layers are partially adhered together in a first step to form a laminate. The container is given its desired shape by folding the laminate. Subsequently the folded container is heat treated by subjecting it to autoclaving or hot filling in order to increase the adhesion between the layers and to impart mechanical rigidity to the container.

Abstract: A standup bags made of a flexible material and methods of producing these standup bags. In particular, the standup bags have at least one substantially flat surface which is free of seams and folds. When the bag is filled with a flowable substance, the pressure exerted by the fluid upon the flat surfaces allows the bag to be self-standing. Additionally, the standup includes at least one contour structure that defines the geometry of the bag and also contributes to the standup bag's ability to be self-standing when even partially filled with a flowable substance.

Abstract: Methods of making one-piece lidded containers are described along with containers made by such methods. In one embodiment, the method entails providing a first length of thermoplastic material and a second length of thermoplastic material where a portion of the two lengths of thermoplastic material are brought into an overlapping or abutting orientation to provide a juncture of thermoplastic material. The juncture of thermoplastic material is subsequently secured. The one-piece lidded container is completed by forming a first container and a corresponding lid on the first and second lengths of thermoplastic material. Other embodiments are also described.

Abstract: A blank is provided for forming either a packaging structure of a relatively large size or a greater number of smaller sized packaging structures. The blank is provided with predetermined fold lines. Folding the blank along one series of fold lines forms the relatively large packaging structure. Separating the blank along one or more fold lines into plural blanks and folding the plural blanks along another series of fold lines forms multiple smaller packaging structures. A similar technique forms one large or multiple smaller covers for the packaging structures.