Filler Spaced From Inside Face Of Cavity Patents (Class 52/407.1)
  • Patent number: 11566435
    Abstract: A panel for a building structure has a predefined curvature. The panel has a generally rectangular shape with a curvature, such that the panel has a convex outer surface and a concave inner surface with a set of side edge regions and a set of end edge regions. The panel is at least one mineral wool fibre slab with a plurality of first strips adhered to the outer surface and a plurality of second strips adhered to the inner surface.
    Type: Grant
    Filed: January 15, 2019
    Date of Patent: January 31, 2023
    Assignee: ROCKWOOL INTERNATIONAL A/S
    Inventor: Michaeel Emborg
  • Patent number: 11536034
    Abstract: Support members for a roof system are provided to allow for positioning panels of a roof apart from building members so that building components, such as insulation may be placed between the roof panels and the building members. The support members may be utilized in new buildings or to retrofit existing buildings. Each of the support members may comprise a single support member that has a base portion operatively coupled to an offset portion that is operatively coupled to an upper portion. One or more channels may be provided in the base portion, offset portion, and/or the upper portion to provide structural support and to allow the support members to be operatively coupled to each other and other building members without the need for additional components.
    Type: Grant
    Filed: March 18, 2021
    Date of Patent: December 27, 2022
    Assignee: NUCOR CORPORATION
    Inventor: Brian K. Cluck
  • Patent number: 11041657
    Abstract: A hot-water supply apparatus capable of restraining the occurrence of noises from a building wall surface side includes a hot-water supply apparatus main body having a burner and a heat exchanger that generates hot water by combustion exhaust of the burner, and a rectangular parallelepiped main body case that houses the hot-water supply apparatus main body. A back plate (5c), which closes the back side of the main body case, is installed to a building wall surface (W) such that the back plate (5c) opposes the building wall surface (W) with a predetermined void space (S) provided therebetween. A soundproof member (18), which closes at least a part of an open end of the void space (S), is provided on the main body case (5).
    Type: Grant
    Filed: August 6, 2018
    Date of Patent: June 22, 2021
    Assignee: RINNAI CORPORATION
    Inventors: Kentaro Mori, Hideyuki Jinno
  • Patent number: 10550568
    Abstract: An insulation system for hanging insulation in a truss is disclosed and includes a first rail configured to be installed on a first truss and a second rail configured to be installed on a second truss spaced apart from the first truss. A first cavity is established between the first rail and the second rail. Further, the first cavity is configured to receive and engage a first insulation batt.
    Type: Grant
    Filed: September 28, 2017
    Date of Patent: February 4, 2020
    Assignee: CERTAINTEED CORPORATION
    Inventors: Jean-Philippe Ndobo-Epoy, Jerome Arul, Andrew Clyde Brandt, Todd P. Dinoia, Luc Pierre Vitry, Conor Patrick McDonald, David M. Pacana
  • Patent number: 10041243
    Abstract: The invention is for a modular building unit (10, 200, 210) for use in constructing a building. The building unit (10, 200, 210) has a planar body (12) having two major side faces (12.1) and two ends (12.2) between each side face (12.1), and a connection interface (28, 30) provided at each of the ends, for connecting similar building units (10, 200, 210) with complemental connection interfaces. The body (12) comprises three walls (14, 16, 18) arranged side-to-side and transversely spaced from each other, the three walls (14, 16, 18) thus defining two planar spaces (20, 22) therebetween, and a plurality of reinforcing webs (24) in the first space, for providing structural support to the building unit (10, 200, 210). The second space (22) defines at least one hollow cavity for receiving a matched insulation insert (25) thereby to impart insulating properties to the building unit (10, 200, 210).
    Type: Grant
    Filed: October 21, 2015
    Date of Patent: August 7, 2018
    Assignee: Venture Holdings B.V.
    Inventor: Mark Andrew Walker
  • Patent number: 9267280
    Abstract: Structural panels, components and assemblies are described. The structural panel system comprises one or more panels having interlocking profile features providing convenient assembly of multiple panels to provide pre-assembled panels or structures, or components that are easily shipped and assembled at a site to satisfy a variety of building requirements, transport requirements, structural panel requirements, and the like. An integrated raceway gutter system may be provided for evacuation of moisture in conjunction with end-caps having a coordinating structure. Insulation components may be positioned at an interior side of panels and may be separated from the capillary break by a moisture impervious and/or heat reflective layer. Cladding panels may be pre-assembled, along with additional structural building components, to provide pre-assembled structural insulative (and non-insulative) panels.
    Type: Grant
    Filed: February 14, 2013
    Date of Patent: February 23, 2016
    Assignee: VIREO LLC
    Inventors: John Sawatzky, Herman Sawatzky, Mike Henry
  • Patent number: 9255406
    Abstract: The present invention comprises an effective insulation and ventilating assembly that can insulate a structure, usually in roofing or exterior wall applications, from conductive, convective and radiant heat. The insulating and venting assembly is comprised of a rigid foam sheet and a rigid panel such as oriented strand board (OSB) or plywood attached one or both sides of the rigid foam sheet. The rigid foam sheet has air spacer columns and air spaces on one or both faces. Radiant barrier layers can be applied to either faces of the rigid panels and/or can be applied to the air spacer and air space surfaces allowing for radiant heat to be radiating back or radiant heat to not be reradiated by the radiant barrier low emissivity surface. The air spaces in the rigid foam face allows air and moisture to be vented though the insulating and venting assembly.
    Type: Grant
    Filed: March 18, 2015
    Date of Patent: February 9, 2016
    Inventor: John Milner McCary, Sr.
  • Publication number: 20150135622
    Abstract: An insulating strip is disclosed. The insulating strip includes a support layer and a plurality of insulating material strips secured to the support layer where the plurality of insulating material strips are spaced apart from each other.
    Type: Application
    Filed: November 17, 2014
    Publication date: May 21, 2015
    Applicant: Hilti Aktiengesellschaft
    Inventors: Herbert MUENZENBERGER, Peter SCHULZE, Sebastian SIMON, Mario PAETOW, Manfred KLEIN
  • Patent number: 8950142
    Abstract: Embodiments of the invention provide systems and methods for insulating a component of a home or building. An insulated component may include a generally planar surface and a frame positioned atop one side of the generally planar surface. The frame may include a plurality of outer studs coupled together to form an outer periphery and inner studs that divide the frame into one or more sections. One or more of the sections may include a cavity or hollow space. The insulated component may also include a first layer of insulation within one or more of the cavities. The first layer of insulation may include a pour insulation material that transitions from a liquid state or phase to a solid state or phase.
    Type: Grant
    Filed: June 21, 2013
    Date of Patent: February 10, 2015
    Assignee: Johns Manville
    Inventor: Ralph Michael Fay
  • Publication number: 20140345208
    Abstract: A hybrid wall reinforcement wall anchoring system is described for use in masonry cavity walls. The reinforcement and anchor is hybrid device installed within the backup wall and interlocked with novel veneer ties. The novel veneer ties are wire formatives and are manually connected and interlocked with the anchor. Once interlocked and installed within the cavity wall, lateral, vertical and front-to-back veneer tie movement is limited, strengthening the cavity wall structure. The inclusion of a reinforcement wire within the veneer tie and the exterior wall provides a seismic structure.
    Type: Application
    Filed: August 11, 2014
    Publication date: November 27, 2014
    Inventor: Ronald P. Hohmann, JR.
  • Publication number: 20140311072
    Abstract: A sealing device is disclosed that discreetly seals openings in a building's siding. The sealing device comprises an elongated insulating component, configured to mate with a profile of an assembled sided wall, and secured within the voids of at least one trim channel component. The elongated insulating component is custom-shaped and cut to the exact size needed, depending on the shape and size of the assembled siding it is to be used with. The trim channel components cover a terminating edge of the assembled sided wall, and the elongated insulating component substantially fills the voids of the trim channel components along an entire longitudinal length of the assembled sided wall to help lock the siding in place, and to keep out moisture, wind, and insects, etc. The elongated insulating components can be secured within the trim channel components before or after installation of siding on the sided wall.
    Type: Application
    Filed: April 21, 2014
    Publication date: October 23, 2014
    Inventors: Ernest R. Anderson, Carl Mueller
  • Patent number: 8806824
    Abstract: The present invention relates to a wall construction for an exterior brick wall of a building, comprising a rear brickwork and a front brickwork, which is characterized in that the front brickwork (2) is made at least in part of constructional elements (11), particularly bricks, building blocks and the like, which at their side facing the rear brickwork (5) are designed to be reflective for heat radiation. The invention further relates to a constructional element, in particular a brick, a building block or the like, for use in the production of the front brickwork of such a wall construction which on the side which in the walled-in state faces inwardly, is provided with a layer (8) which is reflective for heat radiation.
    Type: Grant
    Filed: June 19, 2002
    Date of Patent: August 19, 2014
    Inventor: Christoph Schwan
  • Publication number: 20140202102
    Abstract: Structural element for heat-insulating purposes between two structural parts, in particular between a building (A) and a projecting exterior part (B), formed of an insulating body (16), which is to be arranged between the two structural parts, and of reinforcing elements in the form of at least load-bearing elements (19a, 19b) which, with the structural element (10) in the installed state, run through the insulating body substantially horizontally and transversely to the substantially horizontal longitudinal extent of the insulating body, and can be connected at least indirectly to each of the two structural parts, wherein the load-bearing element is formed in more than one part and has at least one load-bearing web (19a, 19b) and a separate compressive-force-distributing element (20a, 20b) on at least one of its end sides (22a, 22b, 22c, 22d) directed towards the one of the two structural parts, and the compressive-force-distributing element (20a, 20b) is produced from a material which has a level of thermal
    Type: Application
    Filed: August 13, 2012
    Publication date: July 24, 2014
    Inventor: Harald Braasch
  • Patent number: 8782981
    Abstract: A structural unit includes a first face shell; a second face shell positioned opposite the first face shell; at least one central web connecting the first face shell to the second face shell; a first partial web forming a gap between an end of the first partial web and a first edge of the second face shell, and defining a first cavity; and a second partial web forming a gap between an end of the second partial web and a second edge of the second face shell, and defining a second cavity.
    Type: Grant
    Filed: May 31, 2013
    Date of Patent: July 22, 2014
    Assignee: R.I. Lampus Company
    Inventor: Donald L. Lampus
  • Patent number: 8769894
    Abstract: One aspect of the invention relates to an insulation and ventilation system for a building envelope (e.g. a building wall and/or a building roof). The system includes: one or more interior building envelope layers; an insulation panel having an interior side abutting against at least one of the one or more interior building envelope layers and an exterior side having a plurality of transversely spaced and continuously longitudinally extending grooves interspaced between a plurality of transversely spaced and continuously longitudinally extending protrusions; and one or more exterior building envelope layers located exterior to the insulation panel to provide a plurality of transversely localized venting channels defined at least in part by an interior surface of the one or more exterior building envelope layers and the grooves of the exterior side of the insulation panel.
    Type: Grant
    Filed: May 14, 2012
    Date of Patent: July 8, 2014
    Assignee: Powerhouse Building Solutions (2009) Inc.
    Inventors: Ross Patrick Power, Scott Emo
  • Patent number: 8726598
    Abstract: An insulating panel structure for application to the exterior of a building, the panel structure having an inner surface to be attached to the building and an outer surface to be attached to an exterior load such as cladding material. The panel structure has external stringers along the outer surface of the panel for attachment of the exterior load, connectors extending perpendicularly from the internal surface to the external stringers to transmit compressive forces from the exterior load to the building, lateral connectors that run diagonally upward from the external stringers to the inner surface to transmit tensile forces from the weight of the exterior load from the external stringers of the panel to the building, and insulating foam embedded in the space defined between the inner and outer surfaces.
    Type: Grant
    Filed: July 12, 2011
    Date of Patent: May 20, 2014
    Inventor: Peter W Harding
  • Patent number: 8701366
    Abstract: An insulated roof deck system which can be used in installing metal roofs is set forth. The system includes a plurality of metal purlins (10), a plurality of metal roof panels (2), a plurality of thermal insulation blocks (4), cleats (14), and threaded fasteners (12). The metal purlins (10) can form a parallel array of purlins. The metal roof panels (2) can be attached to the metal purlins (10) in the parallel array. The thermal insulation blocks (4) can be disposed between the metal purlin (10) and the metal roof panel (2). The cleat (14) can be disposed between the thermal insulation blocks (4) and the metal roof panel (2) and has a protrusion which is capable of securing the thermal insulation block (4) and inhibits lateral movement between the thermal insulation block (4) and the cleat (14). The threaded fastener (12) secures the metal roof panel (2), the cleat (14), and the thermal insulation block (4) to the metal purlin (10).
    Type: Grant
    Filed: May 27, 2009
    Date of Patent: April 22, 2014
    Inventor: Craig Oberg
  • Patent number: 8615946
    Abstract: An insulated wall system and related methods of installing walls is set forth. The system includes a plurality of metal purlins (10), a plurality of outer panels (2), a plurality of thermal insulation blocks (4), cleats (14), and fasteners (12). The metal purlins (10) can form a parallel array of purlins. The outer panels (2) can be attached to the metal purlins (10) in the parallel array. The thermal insulation blocks (4) can be disposed between the metal purlin (10) and the outer panel (2). The cleat (14) can be disposed between the thermal insulation blocks (4) and the outer panel (2) and has a protrusion which is capable of securing the thermal insulation block (4) and inhibits lateral movement between the thermal insulation block (4) and the cleat (14).
    Type: Grant
    Filed: December 23, 2010
    Date of Patent: December 31, 2013
    Inventor: Craig Oberg
  • Patent number: 8590243
    Abstract: A thermally insulated building brick (1) and a method for production thereof, wherein the brick comprises a structural body (2) with at least one cavity (8) and an insulating filling (3) arranged in the cavity. To provide a brick with high insulation value suited for mass production, the insulating filling comprises an insulating material arranged in a leading-in sheath.
    Type: Grant
    Filed: October 20, 2009
    Date of Patent: November 26, 2013
    Assignee: Rockwool International A/S
    Inventors: Kristian Skovgaard Jorgensen, Roman Rupp
  • Patent number: 8567145
    Abstract: A connector strip is mechanically pressed into a slot formed in a concrete wall. The connector strip has a distal end with resilient, deformable legs that engage the walls of the slot—when the strip is pressed into the slot the legs deform from a resting position and press against the walls of the slot, preventing the strip from being pulled out of engagement in the slot. The proximal end of the connector strip is defined by transverse retaining arms that retain insulation board against the concrete, and which serve as a surface into which siding and sheetrock may be anchored with nails or screws.
    Type: Grant
    Filed: June 10, 2013
    Date of Patent: October 29, 2013
    Inventor: James Russell Chauncey
  • Publication number: 20130276393
    Abstract: A thermally insulating construction component for arranging between two load-bearing parts of a building includes an elongate insulating body and also reinforcing bars extending therethrough transversely with respect, to its longitudinal direction. Bearings project from side walls of the insulating body and absorb thrust and shear forces. The insulating body includes an upper and a lower parallelepipedal dimensionally stable box member filled with insulating material. The insulating body further includes a further dimensionality stable box member which is filled with an insulating material and which is arranged as a middle box member between the upper-box member and the lower box member. The middle box member is fixedly connected to the upper box member and the lower box member.
    Type: Application
    Filed: April 12, 2013
    Publication date: October 24, 2013
    Applicant: HALFEN GmbH
    Inventor: Klaus Froehlich
  • Publication number: 20130263544
    Abstract: An insulation insert panel for use with an ICF block having a pair of opposed panel members and a plurality of tie members extending transversely therebetween, the insert panel including a plurality of spaced apart slots extending along the length thereof for mating with the tie members associated with the ICF block into which it is being inserted, each slot including at least one notch located in the vicinity of its terminal end portion for receiving at least one crossbar member associated with each tie member when the insert panel is fully positioned within the ICF block.
    Type: Application
    Filed: April 10, 2012
    Publication date: October 10, 2013
    Applicant: REWARD WALL SYSTEMS, INC.
    Inventor: Henry E. Pfeiffer
  • Patent number: 8490361
    Abstract: A large-area protective covering system for installation in a staggered or grid configuration is provided comprised of a plurality of essentially identical large area panels with honeycomb internal structures which have locking systems on the sides and ends for locking the panels in place. The panels, once locked together have little movement along their x, y or z axis.
    Type: Grant
    Filed: August 19, 2009
    Date of Patent: July 23, 2013
    Assignee: Covermaster Inc.
    Inventors: Bob Curry, Ken Curry
  • Patent number: 8438810
    Abstract: A vapor retarder system includes a vapor retarder sheet. At least one and typically a plurality of parallel spaced-apart tie-straps are located adjacent an inner surface of the sheet, and the tie-strap extend across a width of the sheet and are connected to the sheet at multiple connection locations that are spaced from each other along a length of the tie strap. The sheet includes drape regions where the sheet is disconnected from the tie straps between successive connection locations. The tie-straps and drape regions ensure that the vapor retarder sheet is installed over roof purlins with the proper drape between the purlins to obtain the required insulation R-values. A fall-protection net or sheet can also be constructed and/or installed in the same manner.
    Type: Grant
    Filed: July 29, 2009
    Date of Patent: May 14, 2013
    Assignee: Lamtec Corporation
    Inventors: Hal J. Robbins, John A. Post
  • Patent number: 8371083
    Abstract: Disclosed is a retrofit arrangement for securing a new roof structure above an already existing roof structure. The system uses thermal blocks placed crosswise between the ribs on the existing roof structure. Above a series of these thermal blocks, a longitudinal support strip is provided onto which a plurality of clips can be fastened. The blocks provide thermal resistance, and enable a reduction in number of fasteners required for assembly.
    Type: Grant
    Filed: September 30, 2010
    Date of Patent: February 12, 2013
    Assignee: BlueScope Buildings North America, Inc.
    Inventors: Merritt Chamberlin, Randall L. Ahland, Mark Tender
  • Publication number: 20130019549
    Abstract: A prefabricated insulation wall panel for construction of a wall includes two elongated studs, each having a planar web section and inner and outer flanges, one or more insulation boards vertically disposed between the two studs, and one or more reinforcing mesh fastened to the flanges of the elongated studs on inner, outer or both sides of the wall panel. The reinforcing mesh has a preformed overhang section extending laterally beyond the elongated stud. The web section includes multiple through-holes spaced apart vertically, closer to the inner flange than to the outer flange. The insulation board is thinner than the width of the wed section, disposed with its inner surface against inner flanges of the studs and two side edges covering the through-holes on the web section of the stud, thus establishing a distance between the outer surface of the insulation board and the outer flanges of the studs.
    Type: Application
    Filed: September 28, 2012
    Publication date: January 24, 2013
    Inventor: Jose L. Henriquez
  • Patent number: 8316605
    Abstract: An insulated roof deck or wall system which can be used in installing roofs and wall is set forth. The system includes a plurality of metal purlins (10), a plurality of outer panels (2), a plurality of thermal insulation blocks (4), cleats (14), fasteners (12), a first insulation layer (6) and a second insulation layer (7). The metal purlins (10) can form a parallel array of purlins. The outer panels (2) can be attached to the metal purlins (10) in the parallel array. The thermal insulation blocks (4) can be disposed between the metal purlin (10) and the outer panel (2). The cleat (14) can be disposed between the thermal insulation blocks (4) and the outer panel (2) and has a protrusion which is capable of securing the thermal insulation block (4) and inhibits lateral movement between the thermal insulation block (4) and the cleat (14). The first and second insulation layers can be placed on either side of the thermal insulation blocks.
    Type: Grant
    Filed: October 6, 2010
    Date of Patent: November 27, 2012
    Inventor: Craig Oberg
  • Patent number: 8296921
    Abstract: A method of insulating a space including the steps of: forming an insulation piece using at least one base material that are interlocked so as to produce a body with a predetermined starting shape; and placing the insulation piece in a space to define an insulating barrier between first and second regions between which the space resides.
    Type: Grant
    Filed: September 2, 2008
    Date of Patent: October 30, 2012
    Inventor: George Kasboske
  • Patent number: 8272182
    Abstract: An insulated frame unit for enclosing a wall to provide a highly insulated and airtight wall is provided. The frame unit includes a panel that is formed from a rigid insulated composition such as an expanded foam composition. The panels can be mounted to a wall frame in rows and columns to enclose the wall, and may include outwardly extending flanges that can cooperate with a flange of an adjacent frame unit to provide a stud-receiving opening into which a stud is inserted when mounting the frame units to the frame of the building. The frame unit is mountable to the frame with the interior side of the stud extending from the inner side of the frame unit so that adequate space is provided between the inner side of the frame unit and an interior finish member mounted to the interior side of the studs.
    Type: Grant
    Filed: March 21, 2011
    Date of Patent: September 25, 2012
    Assignee: Conservation Technology International, Inc.
    Inventor: Marko Spiegel
  • Patent number: 8225569
    Abstract: A foam filling member that can hold a foam sheet in a looped shape stably, without increasing the number of components, to provide improved vibration suppression and sound insulation. The strip-like foam sheet is formed in a looped shape by bending round it, so that both end portions of the foam sheet are overlapped with each other in a thickness direction thereof to form an overlapped portion therein. Then, insertion shafts of a clip are inserted through the overlapped portion, so that the overlapped portion is held in sandwich relation between a base portion and a head portion to form a foam filling member. Then, a supporting portion of the fixing portion of the clip is inserted in a fixing hole of an inner panel and fixed to the inner panel.
    Type: Grant
    Filed: August 27, 2010
    Date of Patent: July 24, 2012
    Assignee: Nitto Denko Corporation
    Inventors: Kazuhiko Kinpara, Shinji Muto, Shinpei Nishikawa, Takehiro Ui
  • Patent number: 7934349
    Abstract: A fire resistant wall includes a frame assembly utilizing tubular steel studs having at least one opening at the bottom and at the top, a stratum of fire resistant material disposed in the inter-stud space, and a trim assembly structured to protect the gaps between adjacent panels. The openings in the studs allow hot fluid within the studs to be exhausted in a remote location and cool fluid to be drawn in from another remote location. The stratum of fire resistant material disposed in the inter-stud space resists heat and flames contacting the lateral sides of the studs when the inner stratum of the firewall collapses, or when gaps appear between adjacent inner stratum panels. The trim assembly preferably includes a metal bar with a concave back surface disposed over the gap between adjacent panels and an intumescent caulk disposed at least partially within the gap. An intumescent caulk expands when exposed to heat and fills the gap between inner stratum panels.
    Type: Grant
    Filed: November 19, 2008
    Date of Patent: May 3, 2011
    Inventor: Frederick W. Romig
  • Patent number: 7895796
    Abstract: A building element (10) comprises a substantially metallic, substantially planar core member (20) and a thermally insulating and water resistant sheathing member (30) either side of the core member. The core member is continuous along a substantial length of the building element and a void (40) is created between the core member and at least one of the sheathing members. At least one bridging member (50) is provided in the void and couples the core member and at least one of the sheathing members. A building system and method of construction are also disclosed.
    Type: Grant
    Filed: April 24, 2007
    Date of Patent: March 1, 2011
    Assignee: BC&I ENVIRO SOLUTIONS Pty. Ltd.
    Inventors: Herbert John Baldock, Shane William Baldock
  • Publication number: 20100325988
    Abstract: A modular structure is disclosed for creating a substantially airtight, well insulated building envelope in a multilevel building that reduces air or moisture infiltration. The modular structure comprises a plurality of joists separated by a predetermined distance and aligned along a first direction; a plurality of nailing strips located proximate each of the plurality of joists and aligned along a second direction, which is substantially perpendicular to the first direction; a band joist aligned along a third direction, which is substantially perpendicular to the first direction or the second direction; an exterior sheathing; and a block, wherein at least two of the band joist, the exterior sheathing and the block are configured to form a cavity for receiving an insulating material.
    Type: Application
    Filed: June 25, 2010
    Publication date: December 30, 2010
    Applicant: STALWART BUILT HOMES
    Inventor: JULIUS POSTON
  • Patent number: 7823351
    Abstract: A stackable insulated unit for wall construction for forming a self-supporting wall structure consists of two side wooden planks spaced apart and secured to one another with an intermediate insulating layer bonded thereto, and a plurality of stud longitudinal sections transversely extending through the insulating layer and being secured thereby. The insulating layer ensures structural integrity of the stackable unit. The stud sections are preferably spaced from at least one of the side planks. The invention also includes the method of fabrication of stackable unit.
    Type: Grant
    Filed: November 30, 2007
    Date of Patent: November 2, 2010
    Assignee: Thermo Structure Inc.
    Inventors: Sylvain Tiberi, Michel Mathon
  • Patent number: 7818922
    Abstract: An insulation system of a building having a plurality of spaced-apart support members has an insulator with a plurality of ribs are formed thereon. A concave portion of each rib receives one of the support members. A panel covers, and is secured to the support members. An exterior covering element is secured to an exterior side of the panel. A radiant heat barrier is bonded between the insulator and the panel. The insulator defines air ventilation channels between the foam insulator and the panel for venting air from building. An insulator assembly for a building has a sheet of foam insulation with a plurality of channels intermittently formed in the sheet of insulation. Each channel has a concave side and a convex side. The concave side is adapted to receive a support member of the building. A radiant heat barrier is bonded to a surface of the foam insulation.
    Type: Grant
    Filed: April 3, 2006
    Date of Patent: October 26, 2010
    Inventor: Billy Ellis
  • Patent number: 7793477
    Abstract: A roof deck including a structural panel, a sound-absorbing media and a plurality of clips. The structural panel includes a bottom member, an upper member and a receiving cavity therebetween. The clip includes a body having a first side and a second side, a step portion, and a first prong member projecting outward from the first side of the body. At least one clip is inserted into the sound-absorbing media which is placed into the receiving cavity of the structural panel.
    Type: Grant
    Filed: January 4, 2008
    Date of Patent: September 14, 2010
    Assignee: Epic Metals Corporation
    Inventor: Stephen Potts
  • Patent number: 7703253
    Abstract: Insulation is partially divided into segments (200a), wherein each of the segments (200a) has an R-value and thickness and has length and width dimensions of, at least somewhat greater than 9.5 inches by at least somewhat greater than 14.5 inches to fill band joist cavities between spaced apart joists (106); and the batt (200) is either three segments (200a) in length or four segments (200a) in length, or is folded at intervals of the three segments (200a) in length or four segments in length (200a), and the batt (200) has a width of either one segment (200a) or two segments (200a), and the segments (200a) of the same batt (200) are partially divided from one another and remain in the batt (200) until separated at the point of use or installation.
    Type: Grant
    Filed: May 21, 2004
    Date of Patent: April 27, 2010
    Assignee: CertainTeed Corporation
    Inventor: Michael J. Lembo
  • Patent number: 7685783
    Abstract: A kit of parts having batts (200) of insulation, and one or more batts (200) have partially divided segments (200a), wherein each of the segments (200a) has an R value and thickness and has length and width dimensions of, at least somewhat greater than 9.5 inches by at least somewhat greater than 14.5 inches to fill band joist cavities between spaced apart joists (106); and the batt (200) is either three segments (200a) in length or four segments (200a) in length, or is folded at intervals of the three segments (200a) in length or four segments in length (200a), and the batt (200) has a width of either one segment (200a) or two segments (200a), and the segments (200a) of the same batt (200) are partially divided from one another and remain in the batt (200) until separated at the point of use or installation.
    Type: Grant
    Filed: May 21, 2004
    Date of Patent: March 30, 2010
    Assignee: CertainTeed Corporation
    Inventor: Michael J. Lembo
  • Publication number: 20100058686
    Abstract: Prefabricated insulation wall panels for construction of a concrete wall include two elongated studs, each having a planar web section and inner and outer flanges, and one or two insulation boards vertically disposed between the two studs. The web section includes multiple through-holes spaced apart in the body portion of the stud, disposed off center in a transverse direction and closer to the inner flange than to the outer flange. The insulation board is thinner than the width of the wed section. The inner surface of the insulation board is disposed against the inner flanges of the studs, with two side edges of the insulation board covering the through-holes on the web section of each stud, thus establishing a distance between the outer surface of the insulation board and the outer flanges of the studs through the body portion of the studs.
    Type: Application
    Filed: August 17, 2009
    Publication date: March 11, 2010
    Inventor: Jose L. Henriquez
  • Patent number: 7607265
    Abstract: A large-area protective covering system for installation in a staggered or grid configuration is provided comprised of a plurality of essentially identical large-area panels with honeycomb internal structures which have locking systems on the sides and ends for locking the panels in place. The panels, once locked together, have little movement along their x, y or z axis.
    Type: Grant
    Filed: September 18, 2006
    Date of Patent: October 27, 2009
    Assignee: Covermaster Inc.
    Inventors: Bob Curry, Ken Curry
  • Patent number: 7584582
    Abstract: An adhesive bonded attachment assembly is provided for supporting and retaining an insulation blanket on a substrate such as aircraft engine nacelle or the like. The attachment assembly includes a stud attachment having a base for adhesive bonded affixation to the nacelle substrate and a fastener element such as a threaded stud extending from the base at least partially into a grommet-lined mounting port formed in the insulation blanket. A radially enlarged, insulated cap fastener is secured to the fastener element to retain the insulation blanket on the nacelle substrate in a manner shielding surrounding structures and components from heat generated during engine operation. The insulated cap fastener projects radially beyond the associated grommet for improved heat-shielding of the adhesive bonded stud attachment, thereby safeguarding against debonding of the attachment base in response to high temperature exposure.
    Type: Grant
    Filed: December 18, 2006
    Date of Patent: September 8, 2009
    Assignee: Physical Systems, Inc.
    Inventor: Charles G. Hutter, III
  • Patent number: 7574837
    Abstract: A stud panel and method of making a stud panel where interior sheathing may be a temporary piece of transparent plastic or a permanent panel of sheet rock so as to retain insulation in place and minimize scarfing. The stud panel may include studs having through holes extending in a length direction of the stud panel such that insulation in adjacent inner regions separated by such studs interlock with each other and contribute to a structural integrity of the stud panel. The stud panel may include a space between inner studs and one of the exterior and interior sheathing so as to provide a thermal and sound break between the exterior and inner sheathing so as to minimize heat, air and sound transfer between the exterior and interior sheathing.
    Type: Grant
    Filed: March 30, 2006
    Date of Patent: August 18, 2009
    Inventors: Hans T. Hagen, Jr., Robert H. Leslie, Robert A. Demers
  • Publication number: 20090120026
    Abstract: The invention relates to a pre-fabricated wall piece (1) for the construction of buildings, comprising an inner wall (4) and an outer wall (3) made from concrete, connected to each other by means of reinforcements (2) and with a cavity (5) between both walls (3, 4) for subsequent filling with concrete. The inner side (6) of the outside wall (3) facing the inner wall (4) further comprises a thermal insulation layer (8) for reduction of the heat transfer between the walls (3, 4). The pre-fabricated wall piece is characterized in that the reinforcement (2) connecting the outer wall (3) and the inner wall (4) comprises U-shaped connector pins made from steel, retained by the web thereof in the outer wall (3), and a lattice-beam reinforcement (9) that projects into the cavity (5) from the inner side (7) of the inner wall (4) facing the outer wall (3).
    Type: Application
    Filed: April 8, 2006
    Publication date: May 14, 2009
    Inventor: Dirk Wetzel
  • Publication number: 20080196344
    Abstract: A fireproof board includes a fireproof layer comprised a mixture of expandable graphite and fibers, and a decoration layer laminated on one side of the fireproof layer, and a substrate layer disposed to the other side of the fireproof layer. In case of a fire, the expandable graphite will expand rapidly and grow into vermicular intumescence, tangling with fibers to form a fire resistant layer can stop the flame spread and reduce the smoke development for achieving fireproof purpose to protect the objects covered over by the fireproof board.
    Type: Application
    Filed: February 20, 2007
    Publication date: August 21, 2008
    Inventors: Tsao Chang, Jiune-Jye Hwang, Jia-Huei Chen
  • Patent number: 7351459
    Abstract: A faced building insulation assembly includes a first facing forming a first major surface of the assembly with a central field portion having one or more spunbond continuous polymeric filament mat layers. Preferably, the facing is fungi growth resistant and has a selected water vapor permeance rating as applied to an insulation layer of the assembly. The facing may also include one or more polymeric film layers, a fungi growth inhibiting agent, a pesticide, and/or a heat activated bonding agent that bonds the facing to the insulation layer of the assembly. The insulation assembly may also include a second facing forming a second major surface of the assembly that has a water vapor permeance rating equal to or differing from the first facing.
    Type: Grant
    Filed: October 4, 2006
    Date of Patent: April 1, 2008
    Assignee: Johns Manville
    Inventors: Ralph Michael Fay, Blake Boyd Bogrett
  • Patent number: 7165367
    Abstract: The invention relates to a composite profile and to a method for the producing a composite profile. The profile is configured as an assembly with at least one metal profile and at least one insulating profile, wherein a tolerance-compensating gap is located between a metal profile and an insulating profile.
    Type: Grant
    Filed: September 27, 2002
    Date of Patent: January 23, 2007
    Assignee: Schüco International KG
    Inventor: Siegfried Habicht
  • Patent number: 7127858
    Abstract: An improved interior wall construction that provides both sound attenuating and fire resistant properties. The improved wall construction eliminates the need for conventional vertical studs by including at least one rigid interior structural panel comprised of compressed straw. A compressed straw panel is situated in a substantially layered configuration with conventional non-woven insulation, at least one air space and a gypsum board sheet on each face. Connection between the compressed straw panel and at least one gypsum board sheet is comprised semi-flexible substantially Z-shaped resilient channel members. The Z-shaped channel members and compressed straw panel each being capable of partially attenuating sound energy passed therethrough.
    Type: Grant
    Filed: October 4, 2005
    Date of Patent: October 31, 2006
    Assignee: Strawmen, L.P.
    Inventor: Derek J. Layfield
  • Patent number: 7104019
    Abstract: A composite profiled construction element has a pair of metallic, elongated, and transversely spaced profiles having inner faces spaced from and directed toward each other and a pair of elongated and transversely spaced connector webs bridging the profiles, having outer edges fixed in the profiles and inner faces spaced from and directed toward each other. The inner faces of the profiles and of the webs define a longitudinally extending passage. An elongated insulating body in the passage has a first outer face fixed to one of the inner faces and is formed with a longitudinal ridge operatively bearing on another of the inner faces. The body also has a second outer face spaced from and forming an empty longitudinally extending space with another of the inner faces.
    Type: Grant
    Filed: November 10, 2004
    Date of Patent: September 12, 2006
    Assignee: Technoform Caprano und Brunnhofer GmbH & Co. KG
    Inventor: Erwin Brunnhofer
  • Patent number: 7032356
    Abstract: An improved interior wall construction that provides both sound attenuating and fire resistant properties. The improved wall construction eliminates the need for conventional vertical studs by including at least one rigid interior structural panel comprised of compressed straw. A compressed straw panel is situated in a substantially layered configuration with conventional non-woven insulation, at least one air space and a gypsum board sheet on each face. Connection between the compressed straw panel and at least one gypsum board sheet is comprised semi-flexible substantially Z-shaped resilient channel members. The Z-shaped channel members and compressed straw panel each being capable of partially attenuating sound energy passed therethrough.
    Type: Grant
    Filed: November 14, 2003
    Date of Patent: April 25, 2006
    Inventor: Derek J. Layfield
  • Patent number: 7017315
    Abstract: An improved process and apparatus for insulating a building roof involves the use of a rigid thermal insulating panel supported between roof rafters. Brackets fastened to the rafters are used to support the rigid thermal insulating panels at a predetermined distance from the roof to provide an appropriate ventilation gap between the roof and the insulation.
    Type: Grant
    Filed: November 5, 2001
    Date of Patent: March 28, 2006
    Inventor: Thomas N. Corwin