Abstract: The invention relates to a method for producing a connecting element comprising at least two ball-like sections, wherein two ball-like sections are directly adjacent to each other, or wherein two ball-like sections are connected to each other by means of a connecting section, wherein the rolling of a single-piece blank, which is cylindrical at least in sections, between at least two rolling tools and the shaping of the at least two ball-like sections and optionally of the connecting section during the rolling are provided.

Abstract: A turbocharger includes a wastegate valve, an actuator for the wastegate valve, and a link mechanism linking the wastegate valve with the actuator via a specific rod. A plate is a component of the link mechanism and connects the wastegate valve with the rod or connects the rod with the actuator. The plate includes a body portion in a plate shape and a pin portion protruding from the main body portion. The pin portion is in a tubular shape having a hollow portion opened to its outside. The pin portion is engageable with an other component of the link mechanism on its outer periphery to form a rotation axis of the other component.

Abstract: Tooling used in a punching process which uses a die and projecting punch to form a worked material of steel sheet into a predetermined outer shape, in which tooling for punching, a radius of curvature Rd of a die cutting edge is from 0.03 mm to 0.2 mm and an angle (?) formed by a tangent drawn from a punch cutting edge to a projection shoulder and a direction perpendicular to a direction of movement of the punch is from 12° to 72°, and a punching method and shaping method using the same, are provided. Further, when making the die cutting edge (shoulder R part) a two-stage R of radii of curvature R1 and R2 and making a slant of a line passing through the centers of R1 and R2 ?, by making 0.03 mm?R1?0.2 mm, 1?R2/R1?5, 0?R2(1?sin ?1)?0.3t, and 30°???90°, punching hole expandability can be improved.

Abstract: Provided is a stainless-steel seamless belt formed by subjecting a stainless-steel plate to a plastic forming process and having a thickness of 50 ?m or less. The seamless belt has a bending durability of 100,000 or more times in a specific bending test and has a Vickers hardness of 450 (Hv) or more.

Abstract: A method of forming a shaft for transferring force from a driving element to a driven element makes use of a tube. The tube is deformed to define distal ends of said shaft. At least one of the distal ends of the tube is trimmed to define a yoke for engaging one of the driving element or the driven element, with the yoke being integrally formed with the shaft.

Abstract: A computer numerical control (cnc) bending machine used to bend and then cut a specific programmed profile from a long length of cable comprising: a base, a carriage, a bend head and a saw; the carriage includes a spindle to rotate the cable, the carriage is also able to transport the cable in a linear fashion; the bend head comprises a clamp and a wiper roller and a bend die; after a last bend is formed, the clamp and wiper roller are retracted away from the bend die; the carriage is then able to then transport the cable forward away from the saw, the spindle is then able to rotate the cable out of the plane of the bend, the carriage is then able to transport the cable back toward the saw; the saw is then able to sever the cable such that a last leg length adjacent to the last bend which is shorter than the fixed distance between the saw and the bend die.

Abstract: A method of forming a sheet metal component includes the steps of initially forming a profiled blank from a metal sheet and then identifying on a surface of the blank, one or more wrinkle lines across which a buckling stress exceeds a critical buckling stress limit. Then at least one slot is cut into in the profiled blank, with the or each slot extending entirely through a thickness of the profiled blank and being coincident with one of the wrinkle lines, and a hole is cut at one end of the slot with the hole having a diameter greater than a lateral width of the slot. The profiled blank is then processed in a pressing operation to form a shaped blank with one or more welding operations being carried out on the shaped blank along each slot to produce a finished sheet metal component.

Abstract: A method of forming a flat bar is provided. A tube is provided having an inside surface and an outside surface. The outside surface of the tube can be clad with a nickel or stainless alloy material. A helix shaped strip can be cut from the tube. The helix shaped strip can be uncoiled to form an uncoiled strip, and the uncoiled strip can be straightened and flattened to meet mill standards.

Abstract: Disclosed is a method for manufacturing an element for a CVT belt, comprising a body portion (22L, 22R) having right and left sides and a tapered portion with a downwardly reducing width, a neck portion extending upward from the body portion, and a head portion extending upward from the neck portion.

Abstract: The present invention is about the design and manufacturing method of constructing nano-structured lattices. The design of the four periodic two-dimensional lattices (hexagonal, triangulated, square and Kagome) is described; and the process of making nano-structured lattices is outlined in the present invention.

Abstract: The present invention relates generally to manufacturing metallic closures from a continuous coil of a pre-coated sheet metal material. More specifically, the present invention relates to manufacturing closures adapted for interconnection to a threaded neck of a container using a continuous coil of pre-coated aluminum sheet material. In one embodiment, marketing indicia or product information may be applied to the closures after formation of the closures.

Abstract: A sheet metal component includes a three dimensionally shaped first surface, a three dimensionally shaped second surface opposite and extending substantially parallel to the first surface and an edge interconnecting and extending about the perimeter of the first and second shaped surfaced. The edge includes a sheared portion formed during a trimming operation and an indented portion formed during a forming operation prior to the trimming operation.

Abstract: A can body (II) having a can base (13) and a can wall (14) is shaped by a wall ironing process starting with a blank (12). A drawing punch (15) moves the blank (12) through a wall ironing container (34) from an opening (35) to an exit (36). The edge (R) of the can body (II) opposite the can base (13) is separated using a cutting device (45), which has a force generating unit (46) arranged adjacent to the exit (36) and at least one cutting edge (26, 27) which can be arranged on the drawing punch (15). The force generating unit (46) generates a force (F) onto the can wall (14) edge (R) to be separated, whereby the edge is sheared off on the at least one cutting edge (26, 27). The can body (II) is located on the drawing punch (15) while the edge (R) is being separated.

Abstract: Described is a press-in element for pressing into a non-pierced or pre-pierced component. The press-in element has a head part having a ring surface confronting the component and a neck part which projects away from the ring surface, i.e. from the component contact side. The head part further has a ring-like projection surrounding the neck part with a radial spacing and projecting away from the ring surface. The neck part has a radially outwardly projecting ring bead, which can be formed as a continuous ring bead or as a ring bead interrupted at points. The apex of the ring bead has an axial spacing from the ring surface which is larger than the axial spacing of the apex of the ring-like projection from the ring surface, which lies radially within this projection and together with it and the ring bead forms a pocket which receives material of the component.

Abstract: A method to form and to separate bulk solidifying amorphous alloy or composite containing amorphous alloy where the forming and separating takes place at a temperature around the glass transition temperature or within the super cooled liquid region are provided.

Abstract: The system comprises pressing means provided with a power actuator (1) associated with a pusher (11) and an anvil (12), the one opposing to the other, for pressing empty capsules (C) and containers and their transformation into a disk (D) and means for die-cutting the disk (D), which comprise a punch (21) and a matrix (22) connected by guiding means. The punch (21) and the matrix (22) are placeable between the pusher (11) and the anvil (12) for die-cutting the disk (D), thus forming the figure (F). The forming method comprising the steps of: —crushing the empty capsule (C) or container to obtain a disc (D) and, —die-cutting the disk (D) into a figure (F).

Abstract: A method for manufacturing a laminated iron core by press punching a thin strip material to manufacture a motor core, comprising, before punching out a scrap 10 of an iron core piece 11 for the motor core, forming a plurality of partition holes 15 in the scrap 10 to divide the scrap 10 into areas 20, each of the partition holes 15 being connected at one end thereof with a peripheral portion 14 of the scrap 10 through a first connecting portion 17. The method further comprises forming a central hole 12, which is connected with the partition holes 15 through second connecting portions 18, at a central portion of the scrap 10. Accordingly, provided are the method for manufacturing a laminated iron core without causing scrap pulling when punching out and laminating the thin iron core pieces 11 and the shape of the scraps formed thereby.

Abstract: A multipart gas pipe flange for connecting to a counter-flange of an internal combustion engine, having at least one flange plate designed as an outer flange, and having a flange inner part that can be received in said flange plate and is used for attaching a gas pipe which is connected downstream of the inner part in the flow direction and which is fluidically connected. The flange plate has at least one recess for the flange inner part, said recess having at least one inner surface and an inner diameter Di, and a mounting surface which can be placed at least indirectly on the counter-flange. The flange inner part has an outer surface which corresponds to the inner surface and which has an outer diameter Da.

Abstract: Method and Apparatus for fabricating a spacer frame for use in an insulating glass unit. One of a multiple number of possible spacer frame materials is chosen for the spacer frame. An elongated strip of the material is moved to a notching station where notches are formed at corner locations. The character of the notches is adjusted based on the selection of the metal strip material and more particularly to achieve bending of the material in an repeatable, straightforward manner. Downstream from the notching station the metal strip is bent into a channel shaped elongated frame member having side walls. Further downstream a leading strip of channel shaped material is severed or separated front succeeding material still passing through the notching and bending station.

Abstract: A system and method forming a ground bonding strap. A length of cable is measured to determine a segment of cable to stamp to form a pair of connectors. The segment is heated. The segment is stamped to form the pair of connectors. The pair of connectors defining an indentation and a pair of receptacles disposed through the cable. The pair of receptacles being each adjacent to and separated by an indentation. The indentations being positioned to allow a user to cut between the pair of connectors to form a ground bonding strap of a length selected by the user.

Abstract: The invention relates to a method for producing a cup-shaped body (1), the edge (2) of which has a flange (3) and extends in a plane (E) which is inclined to a plane (F) which is perpendicular to the direction of the axial extension (L) of the cup-shaped body (1). For a simple, cost-efficient and reliable production, the method comprises the steps: Producing a hollow body (5) by way of a deep-drawing process, and a circumferential shoulder (7) is formed in the shell (6) of the hollow body (5), which shoulder (7) extends between two shell sections (8, 9) and extends in a plane which is inclined to a plane which is perpendicular to the deep-drawing direction (R) of the deep-drawing process, and cutting the hollow body (5) along the shoulder (7) in order to obtain the cup-shaped body (1), with the flange (3) of the cup-shaped body (1) being formed by at least one part of the shoulder (7).

Abstract: There is provided a stop for a slide fastener. A top plate and a bottom plate are linked with one another at a transversely intermediate position by an integral connecting post. The lower side of the top plate is substantially flat. The bottom plate slopes away from the connecting post to form two leg members provided with a respective end flange pointing towards the top plate, the leg members being adapted to cooperate in use with the top plate to retain fastener tapes therebetween.

Abstract: A noise damping shim for a friction assembly is produced by a pre-slit step and a bend and blank step. The pre-slit step forms pre-slits in a shim material at locations where tabs of a noise damping shim are to be formed. The bend and blank step bends each of the tabs at a bent angle relative to the shim material while simultaneously blanking a shim body from the shim material to produce a noise damping shim having bent tabs extending outwardly from a periphery of the shim body.

Abstract: A metal can for holding food during cooking is provided. The metal can includes a metal sidewall having an upper end, a lower end and a midpoint. The metal sidewall has an inner surface defining an interior cavity of the can configured to hold food during cooking. The metal can includes a metal can end coupled to the lower end of the sidewall and a metal insert located within the interior cavity of the can. The metal insert includes a planar disc and an upstanding insert sidewall extending from a peripheral edge of the disc portion, and a radially outward facing surface of the insert sidewall engages the inner surface of the metal sidewall.

Abstract: This disclosure relates to bushings produced with adapted dovetails for production on a carrying web of a progressive stamping machine at a plurality of stations. The bushing includes a regular shape male dovetail inserted into an irregular shape crenellated female opening at the conclusion of a plurality of operations at stations on a progressive stamping machine. Once the bushing is bent in shape, in a subsequent step, the regular shape male dovetail is punched to lock in place into the irregular shape crenellated female opening.

Abstract: An improved cartridge case completely produced net shape on a progressive cold former that includes a trim to lengthy station with an internal shearing tool.

Abstract: A keyboard cover fabrication method for making a keyboard cover by processing a metal sheet material into a shaped metal component having protrusions and then cutting off a top part of each protrusion of the shaped metal component.

Abstract: A sleeve for assembling into a sub-assembly including a control arm of a vehicular suspension assembly prepared by a process is disclosed. The process includes the steps of: providing a tubular segment; firstly shaping a first portion of the tubular segment to include a proximal flange; secondly shaping a second portion of the tubular segment to include a distal flange. A third portion of the tubular segment forms an intermediate body extending between the proximal flange and the distal flange. The length of the tubular segment includes a substantially constant and uniform thickness after the firstly shaping step and the secondly step. A sleeve is also disclosed. A sub-assembly. A portion of a vehicular suspension assembly is also disclosed.

Abstract: A manufacturing apparatus that manufactures flattened tube fins includes: a press apparatus equipped with a mold apparatus that forms cutaway portions in a thin metal plate to produce a metal strip; an inter-row slit apparatus cutting the metal strip into predetermined widths to form metal strips of a product width; a cutoff apparatus that cuts the metal strips of the product width into predetermined lengths to obtain flattened tube fins; and a metal strip guide which is disposed between the inter-row slit apparatus and the cutoff apparatus and supplies the metal strips of the product width to the cutoff apparatus in a state where the metal strips are separated from one another.

Abstract: The invention relates to a method for producing flangeless drawn parts from a flat and/or preformed metal blank using a drawing punch, a blank holder and a drawing die, wherein the drawing die has at least one supporting region and at least one wall region, between which rounded run-in portions are provided, and the blank is trimmed during the drawing operation. In addition, the invention relates to a method for producing flangeless drawn parts from a flat and/or preformed metal blank comprising a drawing punch, a blank holder, a drawing die with at least one supporting region, at least one wall region and rounded run-in portions, which are provided between the supporting region and the wall region.

Abstract: The invention relates to a device and method for producing flanged drawn members from a planar and/or pre-shaped plate of metal using a drawing punch having at least one cutting edge or rounded portion, a retention member and a drawing die, wherein the drawing die has a rib region, a flange region and a support region for the plate, the plate being placed on the support region of the drawing die and being shaped into the drawn member by the drawing punch being introduced into the drawing die and at the same time being cut at the flange region.

Abstract: A shock absorber includes a cylinder sealingly containing oil, and a piston coupled with a piston rod and inserted in the cylinder. The shock absorber generates a damping force by controlling the oil flow generated according to movement of the piston with the use of a damping force generation mechanism. A separator tube is externally disposed around the cylinder. The oil is transmitted into the damping force generation mechanism via a branch tube integrally formed on a cylindrical sidewall of the separator tube. Both sides of a proximal portion of the branch tube in a circumferential direction of the sidewall of the separator tube are pressed from an inside to concave an inner circumferential surface radially outwardly, thereby forming recesses.

Abstract: The invention relates to a hot forming tool for hot forming a metal workpiece, having at least two dies which may be moved relative to one another for forming the workpiece, and having a cooling device by means of which the workpiece may be cooled in the hot forming tool from a first, higher temperature to a second, lower temperature. To improve the hot forming tool, it is provided that the hot forming tool is equipped with a separating device by means of which a separating operation may be carried out on a workpiece present in the hot forming tool. The invention further relates to a method for hot forming.

Abstract: A method for fabricating a metallic member includes providing a pre-forging mould. The pre-forging mould comprises an upper mould and a lower mould. The lower mould defines a pre-forging chamber, and a die cavity defined in a bottom surface of the pre-forging chamber. A metallic stock is placed above the die cavity, and the upper mould is moved toward the lower mould to forge the metallic stock, thereby forming a pre-formed body comprising a forging portion and a pre-forged base; annealing the pre-formed body; providing a forging mould to forge the pre-formed body, thereby obtaining a forged-body with a forged base thinner than that of the pre-forged base. Then the forged-body is milled to a desired size, and sandblasted, thereby obtaining the metallic member.

Abstract: Systems and methods in accordance with embodiments of the invention implement bulk metallic glass-based macroscale compliant mechanisms. In one embodiment, a bulk metallic glass-based macroscale compliant mechanism includes: a flexible member that is strained during the normal operation of the compliant mechanism; where the flexible member has a thickness of 0.5 mm; where the flexible member comprises a bulk metallic glass-based material; and where the bulk metallic glass-based material can survive a fatigue test that includes 1000 cycles under a bending loading mode at an applied stress to ultimate strength ratio of 0.25.

Abstract: A method for making a metallic casing includes providing an apparatus comprising a first mold and a second mold, placing a preform into a rectangular depression of first mold, moving the first mold to the second mold so that each sharp edge is substantially coplanar with a corresponding cutting edge, moving the first mold to the second mold so that the cutting edges are beyond the corresponding sharp edges of the first mold to complete a partial cut procedure, and moving the first mold to the second mold so that the secondary-cutting edge moves beyond the corresponding sharp edge and completely cuts the excess off the side wall.

Abstract: A process and system for making a plurality of metal parts is included. The process comprises providing metal from which the metal parts are to be made and providing a press. The press includes a forming die positioned within the press as well as a first cutting laser positioned within the press. The process includes traversing the metal through the press and forming the plurality of metal parts in the metal within the press by concurrently cutting at least a portion of one of the plurality of metal parts with a first cutting laser and forming at least a portion of one of the plurality of metal parts with a forming die.

Abstract: The invention relates to a hot forming tool (1, 101, 201, 301) for hot forming a metal workpiece (4, 204), having at least two dies (2, 3; 202, 203; 202, 303) which may be moved relative to one another for forming the workpiece (4, 204), and having a cooling device (5) by means of which the workpiece (4, 204) may be cooled in the hot forming tool (1, 101, 201, 301) from a first, higher temperature to a second, lower temperature. To improve the hot forming tool (1, 101, 201, 301), it is provided that the hot forming tool (1, 101, 201, 301) is equipped with a separating device (10, 210, 310) by means of which a separating operation may be carried out on a workpiece (4, 204) present in the hot forming tool (1, 101, 201, 301). The invention further relates to a method for hot forming.

Abstract: A method of reshaping a portion of a plate-like workpiece lying on a workpiece support of a machine tool, with the workpiece being movable with respect to the workpiece support. The method comprises folding the portion of the workpiece such that the folded portion of the workpiece has several sides and it is only folded at a side connected to a residual portion of the workpiece lying on the workpiece support, and the folded workpiece portion is raised at a predetermined angle with respect to the residual portion, and reshaping the folded portion of the workpiece to have a segment directed downwardly with respect to the folded portion of the workpiece.

Abstract: A cutting member for a shaving razor includes an elongated blade portion that tapers to a cutting edge, an elongated base portion that is integral with the blade portion, and a bent portion, intermediate the blade portion and the base portion. In some implementations, at least part of the cutting member has a thickness of at least about 0.005 inch (0.127 millimeter).

Abstract: A plank, such as a scaffold plank, is disclosed herein. In accordance with at least some embodiments, the scaffold plank comprising: a structure having a deck portion having surface upon which a worker can be supported, the portion including a plurality of perforations, the structure further having a pair of side portions extending from the surface, the side portions each including a flange with a bottom surface and a closed surface physically contacting the side portions; and a plurality of hook structures configured to receive and be supported by a scaffold system.

Abstract: Apparatus for forming a bent sheet of foil, comprising a holder for holding a roll of foil; a motor for horizontally feeding the foil from the roll; a bending station for providing the fed foil with an angled portion; a controller for controlling a desired length of foil to be fed by commanding operation of said motor; and a cutting station for cutting said fed foil at said desired length, whereby to form constant length sheets of said foil. The controller is operable to command operation of the motor to sequentially feed the foil a first distance corresponding to a selected longitudinal dimension of the angled portion and then to feed the foil a second distance corresponding to a selected longitudinal dimension of a foil sheet to be formed.

Abstract: A production line of large diameter longitudinal welded pipe comprises a material storage table (1), a charging trolley (2), an uncoiler (3), a leveler (4), a shearing and butt welding machine (5), a movable sleeve (6), an edge milling machine (7), a steel plate flaw detector (8), a lifting table (9), a steel pipe forming machine (10), a welding device (11), a pulling device (12), a heat treatment device (13), a cooling device (14), a rigid rolling machine (15), a cut-to-length cutting machine (16) and a discharging rack (17). The production line in the present invention has the advantages including high production efficiency, stable product quality, low manufacturing cost, as well as reliable and convenient operation.

Abstract: An elevated temperature forming system in which a sheet metal workpiece is provided in a first stage position of a multi-stage pre-heater, is heated to a first stage temperature lower than a desired pre-heat temperature, is moved to a final stage position where it is heated to a desired final stage temperature, is transferred to a forming press, and is formed by the forming press. The preheater includes upper and lower platens that transfer heat into workpieces disposed between the platens. A shim spaces the upper platen from the lower platen by a distance greater than a thickness of the workpieces to be heated by the platens and less than a distance at which the upper platen would require an undesirably high input of energy to effectively heat the workpiece without being pressed into contact with the workpiece.

Abstract: Embodiments of the present invention provide method and apparatus of restoring probes attached to the manipulator in a control environment (e.g. vacuum chamber of an focus ion beam) without a need to open the vacuum chamber. Another embodiment of the present invention teaches construction and application of various shapes of nanoforks from a nanoneedles array inside a FIB vacuum chamber. In another embodiment, the present invention teaches edition and correction of completed and oxide-coated circuit boards by re-nano-wiring using nanoneedles of a nanoneedles array (as nanowire supply), contained in the same controlled space. In this embodiment, individual nanoneedles in a nanoneedle array are manipulated by a manipulator and placed in such a way to make electrical contact between the desired points.

Abstract: A titanium alloy metal sheet is provided and heated to a superplastic forming temperature. A die has a plurality of housing forming areas each corresponding to one of the medical device housing portions. The heated titanium alloy metal sheet is forced onto the die and over each one of the plurality of housing forming areas, thereby superplastically forming a workpiece comprising a plurality of integrally formed implantable medical device housing portions.

Abstract: A manufacturing apparatus that manufactures flattened tube fins, in which cutaway portions for inserting flattened tubes for heat exchanging are formed, includes: a press apparatus provided with a mold apparatus that forms the cutaway portions in an unmachined metal thin plate to produce a metal strip; an inter-row slit apparatus cutting the metal strip into predetermined widths to form a plurality of metal strips of a product width; a cutoff apparatus cutting each metal strip of the product width into predetermined lengths; a holding apparatus that holds a plurality of metal strips of the product width that protrude from a downstream side in the conveying direction of the cutoff apparatus; and a stacker apparatus for stacking the flattened tube fins that have been cut into predetermined lengths by the cutoff apparatus.

Abstract: A method of forming a metal container comprises: curling outward a top edge of the metal container to form a curl and expanding a diameter of a first section of the metal container to form a first expanded section; wherein at least part of the first expanded section is below the curl. In some embodiments, the steps of curling outward a top edge of the metal container to form a curl and expanding a diameter of a first section of the metal container to form a first expanded section are performed in a single stroke of a single die. In some embodiments, the step of expanding a diameter of a first section of the metal container to form an expanded section is performed after the step of curling outward a top edge of the metal container to form a curl.

Abstract: A system and method forming a ground bonding strap. A length of cable is measured to determine a segment of cable to stamp to form a pair of connectors. The segment is heated. The segment is stamped to form the pair of connectors. The pair of connectors defining an indentation and a pair of receptacles disposed through the cable. The pair of receptacles being each adjacent to and separated by an indentation. The indentations being positioned to allow a user to cut between the pair of connectors to form a ground bonding strap of a length selected by the user.

Abstract: A dispenser for dispensing folded sheets (160) of foil comprises first advancement means (119, 121) for controllably advancing a strip (161) of foil in a feed direction (F); folding means (147, 135, 139, 129) for folding a leading edge of said strip of foil (161); cutting means (141, 133) for cutting said strip (161) of foil to form a sheet (160) of foil; second advancement means (123, 125) for flattening the fold formed in the leading edge of said sheet (160) of foil and dispensing said folded sheet (160) of foil.