Abstract: A thin walled body is deformed in a process in which the body is gripped securely in a holding station and, while gripped in the holding station, tooling engages to deform the peripheral wall of the body at a predetermined wall zone. The tooling is provided at a tooling station which is adjacent the holding station during deformation. The predetermined wall zone is co-aligned with the tooling by rotation of the body about an axis prior to securing at the holding station.

Abstract: A method for manufacturing a can body by forming a circular laminated steel sheet having a radius of R0 includes producing a form at least one time with a laminated steel sheet coated with a polyester resin, which has a plane orientation coefficient of 0.06 or less such that that the height h, the maximum radius r, and the minimum radius d of the form satisfy d?r, 0.2?d/R?0.5, and 1.5?h/(R?r)?2.5, where R represents the radius of the laminated steel sheet having a weight equivalent to the weight of a final form; heating the resulting form at least one time at a temperature of 150° C. or higher, and lower than or equal to the melting point of the polyester resin; and working the heat-treated form into a form satisfying d?r, 0.1?d/R?0.25, and 1.5?h/(R?r)?4.

Abstract: A real time detector system for monitoring ram alignment in a can bodymaker measures ram (10) position immediately before and during impact with the dome forming station (1). Displacement measurements of the ram enable the user to adjust dome (1) position or otherwise correct ram (10) alignment and avoid multiple can failures.

Abstract: A thin walled body is deformed in a process in which the body is gripped securely in a holding station and, while gripped in the holding station, tooling engages to deform the peripheral wall of the body at a predetermined wall zone. The tooling is provided at a tooling station which is adjacent the holding station during deformation. The predetermined wall zone is co-aligned with the tooling by rotation of the body about an axis prior to securing at the holding station.

Abstract: In this bottle can manufacturing method, when a portion located at the skirt portion 7 is being molded, the portion extending in an opposite direction in which the male threaded portion 6 extends from a lower end 6a of the male threaded portion 6 over a range of at least approximately 180° along a circumferential direction of the skirt portion 7, the inner surfaces of molding pre-form portions of the first circumferential wall portion and the convexly curved surface portion from among the molding pre-form portions of the skirt portion 7 are pressed outward in the radial direction of the bottle can body.

Abstract: An effective thread number in the thread section which is disposed on the mouth section of the bottle is formed to be 2.2. That is, the thread section is formed such that the thread section 13 should serve effectively in the mouth section such that an interval between a start position and an end position should be 2.0 to 2.5. In the bottle can member 11 which has such a thread section, an outer diameter of the thread section which is formed on the mouth section is 28 to 38 mm. Also, the thickness of the mouth section is 0.25 to 0.4 mm. The thread section which has the effective thread number 2.0 to 2.5 is formed by eight-thread per inch pitch. By doing this, it is possible to put the cap desirably.

Abstract: A method for manufacturing containers including providing a container having a first diameter; expanding the diameter of the container to a second diameter with at least one expansion die is disclosed. Expansion dies can be used to expand the diameter of a container. Multiple expansion dies can be used to gradually expand the diameter of the container without significantly damaging the container. The container can then be formed to accept a closure.

Abstract: A can body manufacturing method has a barrel section of the can body held between first and second rotation bodies. The first body has at a first recess in its outer surface, and the second body has a second projection on its outer surface. The bodies are brought together so the barrel section is pressed radially inward by the second projection and fits into the first recess. When the holding of the barrel section by the rotation bodies is released, that portion of the barrel section corresponding to the first recess and the second projection is caused to restore elastically radially outward. As a result, the outer surface of that portion of the barrel corresponding to the projection and recess is caused to position more outside than the rest of the outer surface of the barrel section.

Abstract: A trimming turret including a first trimmer head including a first pilot. The turret is configured to receive a stress induced plastically deformed container having earing about a respective opening in the container, and at least one of (i) direct the container to the first trimmer head so that the pilot becomes located inside the opening, and (ii) direct the first trimmer head to the container so that the pilot becomes located inside the opening. The turret is configured to trim off the earing from the container with the first trimmer head.

Abstract: A trimming turret including a first trimmer head including a first pilot. The turret is configured to receive a stress induced plastically deformed container having earing about a respective opening in the container, and at least one of (i) direct the container to the first trimmer head so that the pilot becomes located inside the opening, and (ii) direct the first trimmer head to the container so that the pilot becomes located inside the opening. The turret is configured to trim off the earing from the container with the first trimmer head.

Abstract: A method of forming two-piece beverage can components is described. The method requires providing a plurality of pre-punched metallic disks. A disk feeder transfers at least one of the plurality of pre-punched metallic disks to a first process station in a plurality of processing stations. The first disk is deformed during a two-piece beverage can component manufacturing process is performed at the first station. The deformed disk is removed from the first station and transferred to each subsequent processing station in the plurality of processing stations. Further two-piece beverage can component manufacturing processes are performed in each subsequent processing station to produce a substantially finished two-piece beverage can component.

Abstract: A can shaping process in which container preforms (F) are mounted on a table (16) which is rotated so a preform is moved from an initial loading station (P1) to a molding station (P4). A molding unit (20) includes a two-part mold (20a, 20b) split vertically in half, with inner surfaces (56) of the respective mold halves shaped to produce a desired container profile. Once the preform is in place, a pressurization unit (102) is lowered into place from above the mold onto an open, upper end of the preform. The mold is then closed and pressurized air is introduced into the preform. The air pressure forces the sidewall of the preform outwardly against the inner surface of the mold to conform the shape of the container to a desired profile. After the shaping operation is complete, the pressurized air is withdrawn from the container, the mold halves are moved apart from each other, opening the mold.

Abstract: A method of making an easy open end for a container includes steps of providing a can end blank having an end panel and forming the can end blank in a series of forming operations that are performed with specialized and unique tooling. The can end is preferably shaped during the forming operations so that a major portion of the end panel is curved. Specifically, the curvature is preferably such that a top surface of the major portion is generally concave and a bottom surface of the major portion is generally convex. The end panel is also preferably shaped and constructed so that the curved major portion will invert in shape upon the application of a sufficient predetermined pressure differential between the top and bottom surfaces. A method of testing a fill level of a sealed container is performed in reliance on this “cricketing” or “oil canning” effect.

Abstract: A pressure relief device for venting an internally pressurized container such as an aerosol can has three sections, a concave annular outer area, a circular central area and an annular intermediate area connecting the concave annular area to the circular area. The three sections all have the same thickness. The central area has a center point and an arc shaped score line extending through 132° to 138°, preferably 135°, about an arc center. The arc center is offset from the center point of the circular area by a distance of from about 0.290 inches. The score line has a depth of from 0.010 to 0.012 inches and is trapezoidal in transverse cross section. The intermediate area meets the circular area at an angle greater than 90° and the intermediate area meets the concave annular outer area at an angle greater than 90°.

Abstract: A molding unit (20) for use in a can shaping process. Container preforms (F) are mounted on a table (16) which is rotated so a blank is moved from an initial loading station (P1) to a molding station (P4). The molding unit includes a two-part mold (20a, 20b) split vertically in half, and an inner surface (56) of each mold half is shaped to produce a desired can profile. Once the preform is in place, a pressurization unit (102) is lowered into place from above the mold onto an open, upper end of the preform. The mold is then closed and pressurized air is introduced into the preform and forces the sidewall of the preform outwardly against the inner surface of the mold to conform the preform into a desired container profile. The height of the preform tries to contract as its sidewall expands, but a force imparted to the preform by the pressurization unit controls the direction of any contraction so to prevent distortion of the container.

Abstract: In a bottle-shaped can manufacturing method and a bottle-shaped can, a necking process is performed on an opening portion of a cylindrical workpiece with a bottom several times to form a body, a shoulder, and a portion for forming a neck that is continuously connected to an upper end of the shoulder in the axial direction of the bottle-shaped can and extends upward, and a first convex is formed in at least one of a connection portion between the shoulder and the portion for forming the neck and a connection portion between the shoulder and the body. Then, the shoulder is pressed to the inside of the body while the first convex is recessed inward in the radial direction, thereby forming grooves in the shoulder.

Abstract: An assembly for can manufacture includes a toolpack having coolant dies (3,4,5,6) adjacent and either side of ironing dies (1,2) so that coolant may be circulated around cavities in the coolant dies so as to cool the ironing die inserts (12). Generally, the toolpack is used in conjunction with a ram (20), coolant tube assembly (30) and ram guidance assembly (60) which together ensure that the ram is cooled along its entire length, up to and including the punch nose (21).

Abstract: An aerosol can fabrication process comprises the following steps: formation of slugs from an aluminium-based alloy having the following composition, in weight percentage: Si 0.35-0.45 Mg 0.25-0.40 Mn 0.05-0.15 Fe 0.12-0.20 Total of minor elements ?0.15% Al Balance. thermal treatment of the slugs, forced cooling of the slugs, cold impact extrusion of a slug so as to form a can, applying a lacquer inside the can.

Abstract: A method for producing a cylindrical, seamless can body (20) made of metal with associated can top end. The can top end includes a top end ring, that can be connected to the opening edge (21) of the can body (20) and borders a removal opening (30) and a sealing diaphragm (31) arranged on the top end ring and covering the removal opening. A cylindrical, seamless can body blank (10) is produced. Following trimming of the opening edge (11) of the can body blank (10), a cylindrical ring (18) is separated therefrom. The height of the can body blank (10) is preset in such a way that the can body (20) is formed during separation of the cylindrical ring (18). The scrap portion can also be reduced by the method during production of can bodies and top end rings.

Abstract: Disclosed is a device and method for forming a curl in a closable container. A process of forming a pre-curl is used, which is followed by a second separate step of forming the completed curl. The two-step process provides for higher tolerances with respect to the shape of the curl that allows the curl to be used as a sealing surface for a recloseable metal bottle. A three-step process provides for even greater tolerances and reduces longitudinal forces by completing the curl using lateral forces. Also, a die curler is disclosed that has an eccentric motion that forms a curl in a single progressive curling process.

Abstract: A thin walled body is deformed in a process in which the body is gripped securely in a holding station and, whilst gripped in the holding station, tooling engages to deform the peripheral wall of the body at a predetermined wall zone. The tooling is provided at a tooling station which is adjacent the holding station during deformation. The predetermined wall zone is co-aligned with the tooling by rotation of the body about an axis prior to securing at the holding station.

Abstract: Drawn and ironed aluminum can bodies are made from aluminum having a gauge thickness of 0.01075 inches or less, in which the bottom profile meets customer requirements for bottom performance in terms of buckle, drop and growth, without requiring the bottom profile to be reformed in a separate bottom profile reforming step.

Abstract: A thin walled body is deformed in a process in which the body is gripped securely in a holding station and, whilst gripped in the holding station, tooling engages to deform the peripheral wall of the body at a predetermined wall zone. The tooling is provided at a tooling station which is adjacent the holding station during deformation. The predetermined wall zone is co-aligned with the tooling by rotation of the body about an axis prior to securing at the holding station.

Abstract: A pressing member 44 is pressed from the outside against a peripheral wall of a can shell 4 whose interior is maintained at a predetermined pressure by gas, to form a recess-deformed portion 56 having a predetermined shape on the peripheral wall of the can shell 4. Thereby, three-dimensional patterns can be formed by recess-deforming desired portions of the can shell 4 while preventing the strength of the can shell 4 from being deteriorated and preventing the inner surface of the can shell 4 from being scratched or the coating from being damaged, by which outer shape processing with high design performance can be easily applied to the can shell 4 at a low cost.

Abstract: A thin walled body such as a container is gripped at a holding station and tooling is engaged to deform the wall of the body at a predetermined zone. The predetermined wall zone is co-aligned with the tooling by means of co-ordinated movement of the tooling (typically by means of rotation about a tooling axis) prior to engagement with the wall zone.

Abstract: A thin walled body such as a container is gripped at a holding station and tooling is engaged to deform the wall of the body at a predetermined zone. The predetermined wall zone is co-aligned with the tooling by means of co-ordinated movement of the tooling (typically by means of rotation about a tooling axis) prior to engagement with the wall zone.

Abstract: A thin walled body such as a container (1) is gripped at a holding station and tooling (10) is engaged to deform the wall of the body at a predetermined zone. The predetermined wall zone is co-aligned with the tooling (10) by means of coordinated movement of the tooling (10) (typically by means of rotation about a tooling axis) prior to engagement with the wall zone.

Abstract: A system for forming a cup used in forming an elongated container including a draw-redraw station including a movable platen carrying a punch shell; a punch core riser, a punch core mounted on the punch core riser; and a first, fluidly actuated pressure sleeve; and a fixed base carrying a pressure pad; a die core ring; and a die core; the punch shell being movable toward the die core ring to wipe the blank over the die core ring to form an inverted cup; the punch core being movable toward the die core to reverse draw the inverted cup and form the cup; and the die core ring engaging the material against the punch core during the reverse draw to control metal thickness; and a cooling assembly including a chiller, a coolant passage formed in the punch core and fluidly connected to the chiller.

Abstract: Lightweight metal containers are formed from high-strength metal alloys by impact extrusion of a cup-shaped container having a substantially larger diameter than the finished container, drawing and wall ironing the extruded container to reduce its diameter and wall thickness while increasing the height of the container to the appropriate diameter, wall thickness and height.

Abstract: A gas barrier synthetic resin container 10 has an opening portion 12 defined by a flange 12A, a body portion 14 having the opening portion 12, and a bottom portion 16 for closing the end of the body portion 14. The container 10 is a wide mouth container having the minimum inside diameter Dmin of the opening portion 12 larger than the maximum inside diameter Dmax of the body portion. Alternatively, the container 10 may be a wide mouth container having the minimum inside diameter Dmin of the opening portion 12 smaller than the maximum inside diameter Dmax of the body portion, the difference between the diameters being equal to or less than 20 mm. A diamond-like carbon film 18 is formed on an outer wall of the body portion 14 and bottom portion 16 of the container 10. After the container 10 has been filled with contents, a metal cover 20 and the flange 12A are double-seamed onto the container to provide improved gas barrier properties to the entire container.

Abstract: A process for shaping a high strength container, particularly an aerosol container and a container obtained through such process. Generally, aerosol containers made of aluminum or tin are obtained by conventional embedding processes from sheet disks and have cylindrical bodies with upper tapering finishing at a curl for fixing a valve cover and are closed by convex and profiled cross section bottoms, for forming a support region for upstanding the container. The bottom of such containers is obtained before tapering by means of a blow or front shock once the cylindrical body having planar circular base is shaped, this impact causing undesirable stresses on the body side wall and material accumulation at the annular region joining with this wall since the bottom thickness is not uniform.

Abstract: A process is described for forming a can from extremely thin side wall material. The process includes the steps of reverse forming a portion of the can, and during the reverse forming process including a tapered side wall portion. Battery cans formed during the process are also described.

Abstract: A method and apparatus for making can lid shells in die presses, with the addition of a forming ring within the die set. The forming ring is placed between the draw pad and die center, and is used to apply a force on the material during the shell lid forming process. Use of this apparatus reduces the amount of force that must be applied on the draw pad to hold the material between the die core ring and the draw pad during the forming process. By lessening the force needed to hold the material during the forming process, the probability of wrinkling or cracking of the material during the forming process is greatly reduced.

Abstract: A jig is provided that includes a support portion configured to receive and vertically support a container thereon. The support portion has at least one retaining portion that is configured to non-rotationally lock with a retaining element of the container to substantially prevent relative rotation between the jig and container. Additionally, a method is provided for forming a container. The method includes forming a container body having a retaining element and providing a jig to support the container body thereon and having a retaining portion configured to non-rotationally lock with the retaining element. Additionally, the method includes positioning the container body relative to the jig so as to effect the non-rotational lock between the retaining element and retaining portion and positioning a lid on the container body. Furthermore, the method includes forming a seam between a periphery of the lid and the open end portion of the container body.

Abstract: A preferred embodiment of the disclosed can lid has a center panel having a central axis that is perpendicular to a diameter of the outer rim, or peripheral curl portion, of the can lid, an annular countersink surrounding the center panel, an arcuate portion extending radially outward from the annular countersink, a step portion extending radially upward and outward from the arcuate portion, a first transitional portion extending radially outward from the step portion, a second transitional portion extending radially outward and upward from the first transitional portion, and a peripheral curl portion extending outwardly from the second transitional portion.

Abstract: A method for manufacturing a pressurized two-chambered container in the form of an aerosol can, in which a housing is provided with an opening that can be sealed tightly by a spray or aerosol valve. A product chamber and a propellant chamber are formed separately fluid-tight from each other by a flexible diaphragm in the housing. The product chamber can be charged with a product which can be release through said valve. The propellant chamber can be charged, on the other hand, with a compressed propellant. The product chamber communicates with the product-release opening. At least one end of a blank is left open to constitute subsequently the housing. The diaphragm is inserted into the blank through the open end, and the blank then is formed into the housing. An edge of the open end of the blank is reformed to narrow it into an integral mouthpiece that accommodates the product-release opening.

Abstract: Device for rapid engagement/release of units (1) for fitting lids to containers, comprising a fixed part (100) and a movable part (200) which can be reversibly coupled to the fixed part (100), said fixed part comprising means (112) for housing corresponding first radial elements (213a) integral with the movable part (200) and such as to allow the movement in an axial and/or radial direction of the said movable part (200), there being provided first locking means (111) associated with the fixed part (100) and able to co-operate with corresponding second radial elements (213) of the movable part (200) so as to prevent displacement in an axial direction thereof, and second locking means (130,132) coaxially movable on the fixed part (100) and able to co-operate with said first radial elements (213a) so as to prevent the rotation of the movable part (200).

Abstract: The invention concerns components of food cans (1), can bodies (6), and ends fabricated starting from a stratified construction constituted by a foil of plastic material on each of the faces of which adheres a metal foil and their fabrication process. The components are characterized by the nature of the material, metal-polymer-metal construction and by the fact that ratio of the plastic thickness to the sum of the metal thicknesses is greater than 0.5. The fabrication process is drawing in one or several passes characterized preferably by the particular shape of the punch and of the die plates. The invention applies equally to the fabrication of food cans as to ends for food cans or for beverage cans.