Patents Represented by Attorney Francis J. Mulligan, Jr.
  • Patent number: 5209772
    Abstract: A dispersion-strengthened (DS) alloy, more particularly oxide-dispersion-strengthened (ODS) iron-based alloys which manifest resistant to oxidation at temperatures as high as 1300.degree. C. (approx. 2400.degree. F.) whereby the alloys are useful in the production of advanced aircraft gas turbine engine components and in demanding industrial applications.
    Type: Grant
    Filed: October 5, 1988
    Date of Patent: May 11, 1993
    Assignee: Inco Alloys International, Inc.
    Inventors: Raymond C. Benn, Gaylord D. Smith, John J. Fischer
  • Patent number: 5160382
    Abstract: A material for electric heater element sheathing, which has good weldability, is oxidation- and corrosion-resistant, and forms an eye-pleasing dark gray or black surface oxide, consists essentially of, by weight, from about 8.75-15.5% nickel, about 19.5-21.0% chromium, about 0.30-0.50 manganese, about 0.50-2.0% silicon, about 0.25-0.60% aluminum, about 0.25-1.0% titanium, up to about 0.05% carbon, up to about 0.005% sulfur, up to about 0.75% copper, up to about 1.0% cobalt, up to about 1.0% molybdenum, up to about 0.02% phosphorus, about 0.001-0.015% calcium plus magnesium and remainder essentially iron, wherein the Ferrite Number is between 3 and 15.
    Type: Grant
    Filed: January 17, 1992
    Date of Patent: November 3, 1992
    Assignee: Inco Alloys International, Inc.
    Inventors: Gaylord D. Smith, Walter H. Wendler, David B. O'Donnell
  • Patent number: 5145716
    Abstract: The invention provides an apparatus for metal plating a substrate. The apparatus includes a chamber adapted to receive metal carbonyl gas. The chamber includes an infrared transparent window. The infrared transparent window has a cooling passage filled with liquid coolant. The liquid coolant has a temperature below which decomposition of the metal carbonyl gas occurs. The liquid coolant prevents decomposition of the metal carbonyl gas on the infrared transparent window. The liquid coolant also is substantially infrared transparent for allowing infrared radiation through the infrared transparent window and cooling passage into the chamber. An infrared radiation source sends infrared radiation into the chamber through the infrared transparent window and cooling passage to heat the substrate to a temperature at which decomposition of the metal carbonyl gas occurs.
    Type: Grant
    Filed: July 27, 1990
    Date of Patent: September 8, 1992
    Assignee: Inco Limited
    Inventors: Vladimiri Paserin, Juraj Babjak, Victor A. Ettel, Richard S. Adams
  • Patent number: 5132080
    Abstract: A process for producing porous articles from metal powders. A slurry including metal powders is deposited on a horizontally moving surface. The slurry/moving surface combination is passed through an evaporating zone, a calender zone and a sintering zone to form the desired article. The article is then separated from the moving surface.
    Type: Grant
    Filed: November 28, 1944
    Date of Patent: July 21, 1992
    Assignee: Inco Limited
    Inventor: Leonard B. Pfeil
  • Patent number: 5126116
    Abstract: The invention provides a method of forming copper arsenate. Copper and arsenic are leached into a treatment solution maintained at a pH level of about 2 to 5 in the presence of at least one impurity. An oxidant is added to the treatment solution to oxidize the copper and arsenic. A copper arsenate compound is precipitated from the solution as copper arsenate. Preferably, the copper arsenate is then releached in a purification solution. The molar ratio of copper to arsenic is adjusted to a level of at least 2. The pH of the purification solution is then increased to precipitate copper arsenate having a decreased concentration of said at least one impurity. Impure copper arsenate may be suspended and reacted in a recrystallization solution preferably having cupric ion. The pH of recrystallization solution is adjusted to a valve between about 1 and 4.5.
    Type: Grant
    Filed: June 17, 1991
    Date of Patent: June 30, 1992
    Assignee: Inco Limited
    Inventors: Eberhard Krause, Vladimir J. Zatka, Steven W. Laundry
  • Patent number: 5125692
    Abstract: A dry, vertical shaft drilling system including an inverted raiseboring cutterhead fitted with air nozzles and vacuum pickups. Weights are detachably stacked above the cutterhead. Cuttings are extracted through the weights into a swivel circumscribing the drill string. The swivel is a transition from the rotating cutterhead to the stationary extraction riser pipes disposed above the swivel. Non-rotating stabilizers stabilize the drill string.
    Type: Grant
    Filed: June 19, 1991
    Date of Patent: June 30, 1992
    Assignee: Inco Limited
    Inventors: Kirk M. Sinclair, John R. England
  • Patent number: 5124011
    Abstract: The invention provides a method of monitoring reagent levels in aqueous copper electrolytic solutions. To determine the amount of glue present in an electrowinning solution, potential is applied, decreasing in a cathodic direction (more negative) to initiate a first cycle peak. The first cycle peak is compared to a known to determine amount of glue in the solution. Additionally, voltage is cycled between upper and lower voltages to monitor glue/lignosulfonate ratios. Hysteresis and cycle stability are measured at reference voltages and compared to known hysteresis and cycle stability values to monitor glue/lignosulfonate ratio of electrolytic solutions.
    Type: Grant
    Filed: October 24, 1989
    Date of Patent: June 23, 1992
    Assignee: Inco Limited
    Inventors: Brian D. Rogers, Carl C. Smith, Raymond L. Brisebois, John Ambrose
  • Patent number: 5124530
    Abstract: The invention provides a coated electrode suitable for welding stainless steel. The coated electrode uses a stainless steel core wire. The flux contains by weight percent a total of 0 to 14.5 alkali metal and aluminum fluoride, about 0.5 to 12.5 cerium fluoride, a total of about 10 to 30 alkali metal and manganese carbonate, about 2 to 25 cerium oxide plus zirconium, about 0 to 25 chromium, about 0 to 10 manganese, about 5 to 15 total metal fluorides, and balance rutile. A binder holds the flux to the stainless steel core.
    Type: Grant
    Filed: February 5, 1991
    Date of Patent: June 23, 1992
    Assignee: Inco Alloys International, Inc.
    Inventors: David B. O'Donnell, Robert A. Bishel
  • Patent number: 5122038
    Abstract: A pump capable of shear mixing and supplying high density grout over long distances and through relatively narrow conduits. The pump includes a hopper, a series of agitators in the hopper and a coincident auger and rotor/stator disposed below the hopper. The pump is held together by a pair of side bars having quick release bear clamp clasps for expeditious disassembly.
    Type: Grant
    Filed: February 8, 1991
    Date of Patent: June 16, 1992
    Assignee: Inco Limited
    Inventor: Michael L. Malkoski
  • Patent number: 5120614
    Abstract: A nickel-chromium-molybdenum-niobium alloy affords high resistance to aggressive corrosives, including chlorides which cause crevice corrosion and oxidizing acids which promote intergranular corrosion, the alloy also being readily weldable and possessing structural stability at very low as well as elevated temperatures. The alloy consists essentially of, (by weight), 19-23% Cr, 12-15% Mo, 2.25-4% W, 0.65-2% Nb, 2-8% Fe, balance Ni.
    Type: Grant
    Filed: October 21, 1988
    Date of Patent: June 9, 1992
    Assignee: Inco Alloys International, Inc.
    Inventors: Edward L. Hibner, Ralph W. Ross, Jr., James R. Crum
  • Patent number: 5114505
    Abstract: A composite aluminum-base alloy having a mechanically alloyed matrix alloy. The matrix alloy has about 4-40 percent by volume aluminum-containing intermetallic phase. The aluminum-containing intermetallic phase includes at least one element selected from the group consisting of niobium, titanium and zirconium. The intermetallic phase is essentially insoluble in the matrix alloy below one half of the solidus temperature of the matrix alloy. The balance of the matrix alloy is principally aluminum. A stiffener of 5 to 30 percent by volume of the composite aluminum-base alloy is dispersed within the metal matrix.
    Type: Grant
    Filed: August 30, 1990
    Date of Patent: May 19, 1992
    Assignee: Inco Alloys International, Inc.
    Inventors: Prakash K. Mirchandani, Raymond C. Benn, Walter E. Mattson
  • Patent number: 5112572
    Abstract: The invention provides a method for removing the oxide surface from water atomized metal powders containing an oxidizer capable of oxidizing chromium from a trivalent to a soluble hexavalent state, whereby chromium oxides are removed from the metal powder surface. The powder is then treated with a dilute acid solution essentially devoid of hydrofluoric acid to remove other hydrated oxides from the metal powder surface. The powder is then water washed and dried.
    Type: Grant
    Filed: October 1, 1991
    Date of Patent: May 12, 1992
    Assignee: Inco Limited
    Inventors: Thijs Eerkes, James A. E. Bell, Carlos M. Diaz
  • Patent number: 5074909
    Abstract: A process for recovering gold and silver from refractory ores containing precious metals locked in sulfide and arsenide minerals including roasting a concentrate of said sulfide and arsenide minerals with lime at a temperature of about 600.degree. C. Thereafter the resultant calcine is ground, leached with cyanide and precious metals are recovered from the cyanide solution.
    Type: Grant
    Filed: November 15, 1990
    Date of Patent: December 24, 1991
    Assignee: Inco Limited
    Inventor: Gordon E. Agar
  • Patent number: 5074993
    Abstract: A method of flotation of sulfides wherein pyrrhotite is depressed by use of a water-soluble polyamine while non-ferrous metal-containing sulfide or sulfidized minerals are floated selectively.
    Type: Grant
    Filed: February 22, 1991
    Date of Patent: December 24, 1991
    Assignee: Inco Limited
    Inventors: Andrew N. Kerr, Dietrich Liechti, Maria A. Marticorena, Daniel A. Pelland
  • Patent number: 5073252
    Abstract: A device for separating particles by size having a substantially vertical conduit. The vertical conduit has an open upper end and a closed lower end. A gas supply inlet is located between the upper end and the lower end to supply an upward flow of gas through the vertical conduit to the open end. The downwardly sloped conduit supplies a stream of various size particles to the vertical conduit. The downwardly sloped conduit has a lower side connected to the open end of the vertical conduit to form an opening in the lower side of the sloped pipe. The opening has an upstream edge and a downstream edge. The downwardly sloped conduit has a particle dam extending partially into the downwardly sloped conduit from the downstream edge of the opening. Coarser particles fall against the upward flow of gas falling down the vertical conduit to the closed end for collection. Finer particles are being lifted over the particle dam by the upward flow of gas and transported down the downwardly sloped conduit.
    Type: Grant
    Filed: May 21, 1990
    Date of Patent: December 17, 1991
    Assignee: INCO Limited
    Inventor: Gary F. Ouig
  • Patent number: 5044192
    Abstract: A process for straightening a crossbar of an anode to correct the suspension of the anode while the anode remain in an electrolytic cell. The process has an elongated shaft having a lower portion and an upper portion. A transverse slot extends longitudinally upward into the lower portion of the shaft. The slot has sufficient width to receive an upper portion of the crossbar. A handle is attached to the upper portion of the shaft. The handle extends laterally outward from the shaft. The handle is for twisting the shaft to cause the slot to straighten twisted crossbars within the slot.
    Type: Grant
    Filed: June 12, 1990
    Date of Patent: September 3, 1991
    Assignee: Inco Limited
    Inventor: Tei S. Sanmiya
  • Patent number: 5034373
    Abstract: The invention provides a process for production of silver-containing precursor alloys to oxide superconductors, said alloys having reduced amounts of intermetallics. Powders containing metallic elemental components of an oxide superconductor are high energy milled for a predetermined amount of time to increase homogeneity of the mixed metallic elemental components of the oxide superconductor. Silver is then high energy milled into the metallic components. The mixed silver and metallic elemental components of the oxide superconductor are compacted for the silver-containing superconductor precursor. The compacted powder is preferably hot worked at a temperature of at least 50% of the precursor alloy's melting temperature in degrees Kelvin.
    Type: Grant
    Filed: December 22, 1989
    Date of Patent: July 23, 1991
    Assignees: Inco Alloys International, Inc., American Superconductor Corporation
    Inventors: Gaylord D. Smith, Jon M. Poole, Marvin G. McKimpson, Lawrence J. Masur, Kenneth H. Sandhage
  • Patent number: 5032190
    Abstract: The process of the invention provides an improved method for forming sheet of iron-base ODS alloys. Powder containing iron and a substantially uniformly distributed oxide dispersoid is hot compacted into a billet. The billet is hot rolled in a first direction to introduce a predetermined amount of cold work into said billet. The hot rolled billet is then cold rolled in a second direction substantially perpendicular to said first direction after the hot rolling to form the iron-base ODS sheet. The cold rolling also introduces a predetermined amount of cold work into the billet. Preferably, the hot rolling and cold rolling are balanced to produce substantially uniform properties in the transverse and longitudinal directions.
    Type: Grant
    Filed: April 24, 1990
    Date of Patent: July 16, 1991
    Assignee: Inco Alloys International, Inc.
    Inventors: Francis S. Suarez, James D. Vandevender, Vernon L. Maynard
  • Patent number: 5024090
    Abstract: A loose rock detector comprises an impact tool for hitting the rock face, sensors for detecting acoustic, rock motion and/or impact force signals generated by movement of the impact tool against the face of the rock, a data processor responsive to the sensors for correlating the above signals in the time and/or frequency domain against predetermined relationships to detect loose rocks and to assess mass and degree of looseness of the rock, and a display unit for displaying the results of the correlation.
    Type: Grant
    Filed: September 15, 1989
    Date of Patent: June 18, 1991
    Assignee: HDRK Mining Research Limited
    Inventors: Michel J. Pettigrew, David B. Rhodes, Eric G. Lux, Victor A. Mason
  • Patent number: 5019184
    Abstract: A homogenizaton heat treatment for enhancing crevice and pitting corrosion resistance minimizes the formation of Mu phase in nickel-base alloys of high combined percentages of chromium, e.g., 19 to 23% and molybdenum, e.g., 14 to 17%, particularly together with tungsten. Also described is an advantageous alloy composition containing less than 2.5% iron, low carbon and a titanium to carbon ratio greater than 1 which is particularly adapted to be effectively treated by the homogenization heat treatment.
    Type: Grant
    Filed: January 26, 1990
    Date of Patent: May 28, 1991
    Assignee: Inco Alloys International, Inc.
    Inventors: James R. Crum, Jon M. Poole, Edward L. Hibner