Abstract: An assembly and method for processing extrudate material containing curves or angles into a predetermined overall configuration, including having a die assembly for an extruder which assembly controls the cross-sectional shape or profile of the extrudate and selectively varies the path of the extrudate as it leaves the die assembly. A support member is provided which has a predetermined overall configuration and profile to receive the extrudate and maintain its configuration. A driving apparatus is also provided for continuously driving either the support member or the die assembly relative to the other while the extrudate is being received in the support member, and until the entire predetermined overall configuration has been completed. The path of the extrudate is variably directed by the die assembly as it leaves the extruder in coordination with the relative speeds involved to conform the extrudate configuration to the predetermined overall configuration of the support member.

Abstract: An aqueous latex contains a functionalized copolymer prepared by emulsion polymerization. The copolymer can be applied to textile nonwoven materials and to various cellulosic substrates, and when utilized as a binder imparts enhanced properties thereto such as wet tensile strength, low temperature cure rates, and the like. The monomers generally forming the copolymer include at least two functional type monomers, one of which contains an activatable ester group, and at least one latex forming monomer.

Abstract: A curable polyester molding composition incorporating an elastomeric low profile additive dispersed in voided rubbery particle form throughout the composition is used in association with a compatibilizing agent to form a molded thermoset article having very smooth, light reflective, class A surfaces and having a matrix fracture energy which is comparable to articles formed from similar or identical molding compositions which are free of low profile additives. The low profile additive is an epoxidized elastomer or block copolymer having at least one flexible elastomer block and one monovinyl aromatic block. The compatibilizing agent is a copolymer having a diene polymer backbone which is compatible with the elastomer or the flexible diene block of the low profile additive, with constituents which are compatible or reactive with the polyester being grafted or adducted onto the diene polymer backbone.

Abstract: A curable polyester molding composition incorporating an elastomeric low profile additive dispersed in voided rubbery particle form throughout the composition is used in association with a compatibilizing agent to form a molded thermoset article having very smooth, light reflective, class A surfaces and having a matrix fracture energy which is comparable to articles formed from similar or identical molding compositions which are free of low profile additives. The low profile additive is an epoxidized elastomer or block copolymer having at least one flexible elastomer block and one monovinyl aromatic block. The compatibilizing agent is a copolymer having a diene polymer backbone which is compatible with the elastomer or the flexible diene block of the low profile additive, with constituents which are compatible or reactive with the polyester being grafted or adducted onto the diene polymer backbone.

Abstract: A bushing for an automotive torque strut is described as having a resilient, elastomeric insert which is bonded to a rigid, inner sleeve, and provided with a plurality of resilient, elastomeric fingers which are flexible and not bonded to an outer sleeve or housing of the bushing. The fingers are specially located in the insert. In one embodiment, there are aligned pairs of oppositely disposed fingers which extend into large pie-shaped voids which are spaced on opposite sides of the inner sleeve. In the other embodiment, the insert is provided with radially oriented grooves and fingers which are alternately disposed around the inner sleeve.

Abstract: A retaining clip for securing a weather sealing strip to the perimeter of a window opening of an automotive vehicle includes a substantially planar vertical centered portion; an integral downwardly depending, substantially planar arm connected to one side of, and substantially parallel with the central portion; a pair of wings which extend upwardly and outwardly from the downwardly depending arms and being adapted to engage the narrow sides of, and secure the downwardly depending arm within, a narrow rectangular slot formed in a sheet material such as a sheet metal body panel; and an integral, substantially upwardly extending arm connected to the other side of the central portion. The clip is adapted to secure a weather sealing strip between the control portion of the clip and the upwardly extending arm.In accordance with a preferred aspect of the invention, a tab is provided on a shoulder portion of each wing to facilitate removal of the clip for servicing or replacement.

Abstract: A moisture-permeable acoustic lamina which is usable as a wall covering has a foraminous woven fabric layer adhered to a fabric backing by a discontinuous thermoplastic polymer layer. The woven fabric preferably has an embossed undulate outer surface to enhance the acoustic properties of the lamina and to impart an aesthetic textural appearance. The individual yarns of the woven fabric are preferably substantially uniformly coated with a polyvinyl chloride plastisol to impart stain and wear-resistance, inhibit the growth of molds, fungi, bacteria and the like, and to enhance the appearance of the exposed face of the lamina. The moisture-permeable lamina structure allows wall covering paste, used to adhere the lamina to a wall, to dry at an acceptable rate, yet does not allow paste to bleed through the foraminous woven fabric layer.

Abstract: An unsaturated polyester resin composition is described that contains an amine-terminated flexible polymer that can react with the unsaturation in the polyester. A compatible system results that has higher fracture toughness. The preferred amine-terminated flexible polymer is an amine-terminated poly(butadiene-co-acrylonitrile). The resin composition can be extended with fillers and reinforced with fibers. In these applications, the resin is known as a matrix resin.

Abstract: A block copolymer of generally an AB, ABA, or A(BA).sub.n structure, or mixtures thereof where the A block is an unsaturated polyester, the B block is a flexible polymer having a Tg of 0.degree. C. or lower, and n is 2 to 5. The various block components are generally first separately prepared as polymers with the flexible polymer generally having 1 or 2 functional end groups such as an amine group, a carboxyl group, or a hydroxyl group with the later being preferred. Alternatively, for low molecular weight unsaturated polyester blocks, the block can be made in situ. The preferred reaction route is to react a mono or dihydroxy terminated flexible polymer with a diisocyanate which subsequently can be readily reacted with the polyester. The block copolymers can be utilized as toughening agents.

Abstract: A fiber glass reinforced plastic can be in-mold coated utilizing a free radical peroxide initiated thermosetting composition of at least one polymerizable epoxy based oligomer having at least two acrylate groups, at least one copolymerizable ethylenically unsaturated monomer, at least one copolymerizable monoethylenically unsaturated compound having a --CO-- group and a --NH.sub.2, --NH-- and/or --OH group, and other conventional components such as at least one zinc salt of a fatty acid, at least one accelerator, at least one filler, and the like. The thermosetting compositions of the present invention utilize a very low or nil amount of an adhesion agent such as a polyvinyl acetate and unexpectedly achieves better flow and good coverage at reduced coating weights.

Abstract: A method and apparatus for removing molded articles from a continuous, nonsynchronous system using multi-section, self-clamping molds. The apparatus is a mold separator-assembler having an elevator, and a horizontal position mover for disassembling the mold into sections, tracks for receiving sections of the self-clamping molds, and a track mover for moving the mold sections along their respective tracks to parallel, co-planar work stations. Once the molded article is removed at one of the work stations using an intermediate mechanism, the main sections are pretreated and then reassembled using a second elevator and second horizontal position mover, for the next injection operation.

Abstract: A method for enhancing the surface appearance of thermoset FRP wherein a thin rubbery coating is applied to a sheet molded compound (SMC). This coating, when applied to FRP inhibits propagation of micro cracks to the surface of compliant rubbery coating of the parts, while not sacrificing the physical properties of the molded parts. The coating also supplies a suitable smooth surface for automotive body panel applications that serves as a substrate for further paint applications.

Abstract: A two component primerless modified urethane adhesive having good high temperature stability can be utilized to bond substrates such as sheet molded composites together which can be subsequently powder coated. The utilization of the modified adhesive generally results in the formation of channels between the cured adhesive and the sheet molded composite surface so that upon cure of the applied powder coating, volatiles can escape from the sheet molded composite thus preventing blistering of the powder paint coating. The prepolymer component of the modified urethane contains a reacted hydroxyl intermediate and has a significant excess of free isocyanate. The curative component contains a polyol curing agent, an amine sag resistant agent, a trimerization catalyst, a low amount of urethane catalyst, and optionally a phosphorus-type adhesion promoter and/or molecular sieves.

Abstract: A unsaturated polyester resin composition is described that contains an epoxy resin reacted with an amine-terminated flexible polymer while dissolved in the unsaturated polyester resin and its ethylenically unsaturated crosslinking monomer. A compatible system results from the reaction which has a controllable modulus based on the amount of flexible polymer included in the resin. The resin is generally transparent if unfilled and has a higher calculated fracture energy than similar unsaturated polyester resin without modification. The unsaturated polyester resin can be filled with particulate filler or reinforced with fibrous fillers.

Abstract: A one-piece glass run guide for retaining and smoothly guiding a slidable vehicle window includes a molded polymeric strip having a substantially U-shaped transverse cross section including a base, an inboard leg having a projecting lip portion which engages an interior surface of a slidable vehicle window, and an outboard leg having a projecting lip portion which engages an exterior surface of the slidable vehicle window. The one-piece glass run guide of the invention is formed of a fiber reinforced polymer having sufficient strength and rigidity to counter forces exerted by the sliding vehicle window to prevent undesirable inboard, outboard, forward and rearward movement of the window, while at least the surfaces of the lip portions which contact the surfaces of the slidable vehicle window are low friction, non-abrasive surfaces which facilitate smooth movement of the window as it is raised or lowered.

Abstract: Vinyl-terminated polyesters and vinyl-terminated aliphatic polycarbonates are described which improve the flexibility and elongation at failure of cured samples of unsaturated polyesters or vinyl ester resins both at room temperature and at high temperatures, and without significant loss of surface quality or other mechanical properties. Further, these polymers do not phase separate from uncured polyester resin/styrene solutions, do not significantly increase the initial viscosity of molding compositions in which they have been incorporated, and do not negate the effect of low shrinkage additives during cure.

Abstract: A torque strut for an automobile engine is described as having a unique energy absorbing housing in which is mounted a unique energy absorbing device which has a block-shaped center piece from which a pair of resilient rubber shock absorbers extend in opposite directions for receipt in a pair of adjacent cavities which are formed in the housing. The farthest spaced opposing ends of the rubber shock absorbers are free of the housing, but are designed to compressively engage adjacent ends of the cavities and fill the cavities when the shock absorbers are compressively expanded in the cavities, as a result of forward or reverse roll of the engine. A rolling rubber torus with a special mechanism for interlocking engagement with the device, is provided to stabilize the position of the energy absorbing device within the housing of the torque strut.

Abstract: A low formaldehyde, high gel fraction latex binder is made utilizing a compound having the formula ##STR1## wherein R and R', independently, is an alkyl having from 1 to 10 carbon atoms, and R.sup.4 is hydrogen, or wherein R.sup.3 and R.sup.4, independently is an alkyl, an aromatic, or combinations thereof having from 1 to 10 carbon atoms, or wherein said R.sup.3 and R.sup.4 are connected to form an internal amide, and wherein the isopropenyl group is either in the ortho, meta or para position. The latex binder is generally an emulsion or latex copolymer made from various monomers including at least one or more conjugated dienes having a total of from 4 to 10 carbon atoms with butadiene being preferred and from one or more vinyl-substituted aromatics having from 8 to 14 carbon atoms, with styrene being preferred. The amount of the above formulation compounds is generally from about 0.

Abstract: Liquid telechelic polymers are made from dienes and are produced via anionic polymerization. While having low molecular weight, for example less than 15,000, the telechelic polymers are generally gel-free, have high amounts of trans-1,4 structure, low vinyl unsaturation and low bulk viscosities. The liquid telechelic polymers are made utilizing a trimetallic initiator comprised of (1) an organopolylithium compound and (2) a complex of a trialiphatic substituted aluminum compound or derivative thereof and a barium salt of an organic alcohol.