Abstract: A resin bonded abrasive tool consists of abrasive grain and an organic bond comprising a thermosetting resin, such as epoxy resin, phenolic resin or rubber or blends thereof and a precursor filler system capable of forming in situ an active filler system by reacting under the heat generated during grinding. The organic bond optionally further comprises a filler system. A method of making the resin bonded abrasive tool consists of mixing the abrasive grain and the organic bond with the precursor filler system, pressing the resulting mixture into shape, and curing the abrasive tool at about 150 to 200.degree. C.

Abstract: Optical and firescreening protective glazing laminates comprising fluoropolymer interlayer films are described. The films and their laminates comprise THV and blends of THV with FEP, ECTFE or ECCTFE, and modified with additives, such as coupling agents, pigment or color concentrates, and IR- or UV- light blockers, and may be subjected to a surface corona treatment. The films also may incorporate a fiber mesh for additional reinforcement.

Abstract: A wheel hub is provided for use in combination with conventional depressed center grinding wheels. The hub includes a generally cylindrical aperture bushing. A disc shaped flange extends radially from a medial portion of the bushing and terminates at a peripheral lip. The bushing is adapted to extend through a central bore of the wheel so that the lip engages the backing face of the wheel proximate an outermost circumference of the depressed center. A grinding face end of the bushing is flangeable radially outward to engage the front grinding face of the wheel and mechanically capture the wheel between the grinding face end and the flange. The flange, lip and backing face form a cavity into which epoxy resin is placed to chemically bond the hub to the wheel. The combination of mechanical fastening and chemical bonding adequately secures the hub to the wheel, nominally without requiring the flange to extend over the stub.

Abstract: Light weight metal bonded abrasive tools consisting of an annular rim of metal bonded superabrasive joined to a central core or hub made from a dissimilar metal, such as aluminum powder, are manufactured in a single sintering step that yields a near net shape abrasive tool. The abrasive tools are useful for the grinding of optical components made of plastic or glass.

Abstract: An abrasive tool for cutting extremely abrasive-resistant materials includes a novel, abrasive segment with a generally crenelated, rectangular appearance. The segment has a single piece vein of a primary abrasive and first bond material extending completely along the length of the segment. The vein transverses the width of the segment at least once in a non-linear path and alternately coincides with inner and outer faces. Gaps between the vein and the faces opposite the vein coincident faces are occupied by a second bond material, and optionally, a secondary abrasive, thus forming multiple, separated abrasive regions. The bottom surface of the segment is attached to a core at an operative perimeter which defines the cutting edge of the tool. The segment can be adapted to conform to the curvature of diverse cutting edges, and thus can be used in rotary and reciprocating saw blades and core drilling bits.

Abstract: The present invention provides a vitreous-bonded abrasive tool wherein the abrasive grit portion comprises a thermally sensitive abrasive grain, such as sintered sol gel microcrystalline alpha alumina abrasive grain or superabrasive grain, and wherein the vitrified bond may be matured by firing at a temperature below about 875.degree. C. The invention further includes a novel vitrified bond composition.

Abstract: A hollow self-lubricating thrust rivet or fastener is adapted to pivotably fasten first and second members to one another. The fastener is laminated on its outer surface with a self-lubricating or lubricious bearing material such as an organic polymer or plastic material. The bearing material provides the fastener with requisite lubricity to enable the members to rotate about the fastener without requiring application of a discrete lubricant to the interface of the fastener and the members. The fastener thus effectively combines the functions of a conventional fastener and a conventional bearing into a single unitary device. The fastener preferably includes an annular thrust portion laminated with the lubricious bearing material and adapted for placement between the members. The thrust portion effectively eliminates the need for installation of a discrete washer between the members.

Abstract: An abrasive grit for a metal bonded Single Layer abrasive tool includes abrasive grains coated with a first active component. The active component is mechanically-bound to the surface of the superabrasive grains. Preferably the abrasive is a superabrasive, especially diamond, and the first active component is titanium, either in the form of elemental Ti or TiH.sub.2. The novel grit is made by mixing the first active powder component in a liquid binder to form an adhesive paste; mixing the paste with the abrasive grains to wet the grains, and drying the mixture to adhere active component to the grains. The coated abrasive can be brazed onto a core to form a Single Layer tool, especially with a brazing composition that includes a bronze alloy and small concentrations of a second active component. During brazing the novel abrasive grains provide excellent surface contact with the brazing composition and the braze strongly bind the grains to the tool core.

Abstract: Grinding tool including a basic body symmetric with respect to rotation and a grinding layer deposited on the periphery of said grinding tool. The grinding layer being composed of the grinding grains, bonding agent and occasionally filler and/or wear-changing additives. The outer radius of the annular grinding layer or the extension in feeding direction perpendicular to the axis of the basic body is different, with the physical properties and/or the volume contents of the components of the layer are different in axial direction such that an adaptation to the different grinding load continuously in axial direction is achieved.

Abstract: A bond material for a metal single layer abrasive tool, and especially for a tool with diamond abrasive, provides an excellent combination of mechanical properties including structural strength and impact resistance. The bond material is sufficiently compatible with both metal and diamond to effectively wet the abrasive grains and the core of the tool during brazing. The bond material can braze at a temperature range low enough that the core will not distort and diamond grains will not graphitize during brazing. The novel bond material composition contains a copper/tin bronze alloy; elemental titanium; zirconium; hard granular wear resistant particles; and elemental carbon. The wear resistant particles are preferably titanium carbide. Importantly, the bond produced from the material has superior wear resistance while remaining very adhesive to diamond.

Abstract: A composite, polymer bonded abrasive wheel is disclosed for grinding operations and especially for use with multiple station, glass beveling machines. The abrasive wheel breaks in quickly and delivers consistent performance with little or no dressing needed over the entire life of the wheel. In one aspect, the novel abrasive wheel includes a concentrically mounted, annular abrasive rim on a cup shaped hub. The rim can contain an abrasive such as diamond or cubic boron nitride which is embedded in a bonding composition that includes amino aldehyde and phenolic thermoset polymers, a plasticizer, and optionally filler. The hub includes a crosslinkable, strong and rigid, engineering polymer, preferably melamine phenolic thermoset polymer, mixed with spodumene in amount effective to make the coefficient of thermal expansion of the hub match that of the rim. The wheel can be made by simultaneously hot pressing rim and hub preforms and without an additional baking step.

Abstract: A bond for a single layer metal bond abrasive tool can be easily chemically and electrochemically stripped from the metal core of a recovered used tool to facilitate reuse of the core. Relative to conventionally bonded tools, the speed of stripping the novel bond is quick, and the stripped core has a smooth, clean surface which needs only minimal mechanical repair prior to reuse. In one aspect, the novel bond consists essentially of a ternary bond composition of copper, tin and titanium, in which the copper and tin are pre-alloyed and the pre-alloy and titanium component are incorporated in the bond composition as fine particle size powders. In another aspect, the bond is a quaternary bond composition consisting essentially of copper, tin, titanium and silver. The powder components can be used dry or mixed with a fugitive liquid binder as a paste. The novel bond can be brazed at lower temperature than copper/tin/titanium bonds prepared otherwise.

Abstract: Uncured molded abrasive articles having low volatile organic chemical content are prepared using water as a temporary binder. The abrasive articles preferably contain a uniformly coated abrasive grain comprising a novolac resin having a phenol:formaldehyde ratio of 1:0.2 to 1:0.35 and containing less than 0.5% free phenol.

Abstract: A silicone-free release film comprises a linear ethylenic polymer having a density from 0.865 to 0.900 g/cc and an index of polydispersity of less than 5.0 and yields a maximum release force value of 39 g/cm at a film thickness of 0.10 to 0.15 mm in an adhesive peel test. The film is useful in manufacturing rolls and sheets of pressure-sensitive adhesive tape.

Abstract: High clarity optical and safety glass laminate interlayer films and optical laminates are described. The films and their laminates comprise very low density polyethylene and/or its copolymers, preferably polymerized with metallocene catalysts, and modified with additives, such as coupling agents, clarifying or nucleation agents, UV-light absorbers, pigment or color concentrate, and IR-light blockers.

Abstract: The present invention relates to a pressure sensitive adhesive foam with a percentage of theoretical density less than 90 wherein the foam has an intrinsic adhesion of greater than about 1 N/cm and a compression set under constant deflection of less than about 60%. The present invention further includes a pressure sensitive adhesive foam comprising a thermoplastic block copolymer; a tackifying resin; an isocyanate terminated monomer or oligomer; a polymer comprising a backbone of selected from the group consisting of polybutadiene, polyester and polyether, wherein the polymer contains at least 2 active hydrogens capable of reacting with the isocyanate terminated monomer; and expandable particulate materials. The invention finally further comprises a method of forming the above film.

Abstract: The striking surface of a golf club is constructed of a fiber reinforced composite insert. The insert is formed of a metal striking surface having at least one layer of backing comprising a ply of fibers in a metal matrix laminated to the back of the striking surface. The insert is secured to the face of the golf club for engagement with the ball.

Abstract: An elastomeric mount or band is provided for circumferential placement about a bonded abrasive segment of the type generally used to form a segmented grinding wheel assembly of a rotary surface grinder. The band serves to cushion the segment relative to a chuck of the grinder. The band is provided with a predetermined original or untensioned circumference and is elastically deformable or stretchable to a larger circumference within a predetermined range of circumferences. This ability to elastically deform facilitates installation onto the segment and enables a single band to be used in combination with segments of various size. The band is preferably installed over a segment having a circumference greater than the band's original circumference so that tension in the installed band serves to mechanically fasten the band in position thereon. This mechanical fastening enables a user to easily move the band to various locations on the segment as desired.

Abstract: A molded bonded abrasive grinding wheel adapted for relatively rough grinding operations is provided with a plurality of protuberances spaced in a predetermined pattern along the peripheral surface thereof and extending substantially orthogonally therefrom to define a textured grinding face. The protuberances are molded integrally with the grinding wheel and are formed by placing a perforated, or textured annular insert in a grinding wheel mold during molding wherein the insert is molded in-situ about the peripheral surface of the grinding wheel. The insert is removed from the peripheral surface after molding or during grinding to expose the protuberances defined by the perforations of the insert.

Abstract: Compositions comprising a blend of a MPEP (metallocene catalyzed polyethylene plastomer) and a MPEE (metallocene catalyzed olefin copolymer elastomer); self-adhering film materials made from a blend of these metallocene polymers; and methods of making these self-adhering film materials which are useful for sealing and wrapping applications.