Abstract: An improvement in the manufacture of metallic alloys, and particularly in that stage of production wherein the alloy is decarburized. By adding an oxide of an element of the alloy being produced to the melt-down charge or to the melt, along with a flux which lowers the melting point of the oxide; an improvement is provided in the decarburization of metallic alloys.

Abstract: A process for producing electromagnetic silicon steel having a cube-on-edge orientation. The process includes the steps of: preparing a melt of silicon steel having up to 0.07% carbon, from 0.01 to 0.25% manganese, from 0.01 to 0.09% of material from the group consisting of sulfur and selenium, from 2.5 to 4.0% silicon, up to 1.0% copper, less than 0.009% aluminum and less than 0.0006% boron; casting the steel; hot rolling the steel; cold rolling the steel; normalizing the steel in a hydrogen-bearing atmosphere having a pH.sub.2 O/pH.sub.2 of from 0.015 to 0.3; applying a refractory oxide coating containing an oxide less stable than SiO.sub.2 at temperatures up to 2150.degree. F.; and final texture annealing the steel.

Abstract: A castable nickel-iron base alloy suitable for high temperature service and characterized by low thermal expansion and freedom from notch sensitivity and deleterious microshrinkage in castings. The alloy consists essentially of at least 16% nickel, at least 10% cobalt, up to 5% columbium, up to 3% tantalum, up to 2.5% titanium, up to 2% aluminum, 0.06% to 0.25% boron, up to 0.1% carbon, and the balance iron.

Abstract: A process for producing electromagnetic silicon steel having a cube-on-edge orientation and a permeability of at least 1870 (G/O.sub.e) at 10 oersteds. The process includes the steps of: preparing a melt of a silicon steel containing from 0.02 to 0.06% carbon, from 0.0006 to 0.0080% boron, up to 0.0100% nitrogen, no more than 0.008% aluminum and from 2.5 to 4.0% silicon; casting said steel; hot rolling said steel; cold rolling said steel; decarburizing said steel; applying a refractory oxide coating containing both boron and SiO.sub.2 ; and final texture annealing said steel.

Abstract: A process for producing silicon steel having a cube-on-edge orientation and a permeability of at least 1850 (G/O.sub.e) at 10 oersteds, which includes the steps of: preparing a melt of steel consisting essentially of, by weight, up to 0.07% carbon, from 2.6 to 4.0% silicon, from 0.03 to 0.24% manganese, from 0.01 to 0.09% of material from the group consisting of sulfur and selenium, at least one element from the group consisting of aluminum in an amount of from 0.015 to 0.04% and boron in an amount of up to 0.0035%, up to 0.02% nitrogen, up to 0.5% copper, balance iron; casting the steel, hot rolling the steel, cold rolling the steel, decarburizing the steel, coating the steel with a base coating containing a nitrogen-bearing compound from the group consisting of (NH.sub.4).sub.2 SO.sub.4, Fe(NO.sub.3).sub.3, Al(NO.sub.3).sub.3, Mg(NO.sub.3).sub.2 and Zn(NO.sub.3).sub.2, and final texture annealing the steel.

Abstract: Individual charges of silicon steel are passed through a tunnel type furnace provided with charge and discharge vestibules. The annealing takes place in a hydrogen atmosphere and the vestibules are purged with nitrogen and then with hydrogen. The hydrogen used for purging is taken from the hydrogen in the annealing atmosphere and additional new hydrogen is added to the annealing atmosphere at the same time to maintain the pressure constant.

Abstract: Coils of strip to be annealed are placed in a furnace with their eye vertical and are heated to the annealing temperature by heating elements on the furnace above and below the level of the coils. An improved convector coil support includes a single metal plate having a central opening and grooves in one side extending from the central opening to the outer periphery when used to support a bottom coil and two such plates fastened together with their grooves facing each other when the convector is used to support a coil on top of a coil.

Abstract: A process for producing electromagnetic silicon steel having a cube-on-edge orientation. The steel has a permeability of at least 1870 (G/O.sub.e) at 10 oersteds and a core loss of no more than 0.720 watts per pound at 17 kilogauss - 60 Hz. The process includes the steps of: preparing a melt of silicon steel containing from 0.02 to 0.06% carbon, from 0.0006 to 0.0080% boron, up to 0.0100% nitrogen, no more than 0.008% aluminum and from 2.5 to 4.0% silicon; casting said steel; hot rolling said steel; cold rolling said steel; decarburizing said steel; applying a refractory oxide coating containing both boron and manganese sulfate; and final texture annealing said steel.

Abstract: In treating certain types of steel strip, it passes through a plurality of processes including a salt bath having a driven sink roll therein. In order to by-pass the salt bath the sink roll and its drive are raised while maintaining them horizontal. This permits changing from one type of strip which is subjected to the salt bath to another type of strip which is not subjected to the salt bath without rethreading the entire line. A guide roll at the exit end of the salt bath tank is below and out of contact with the strip which has been in the salt bath, but is raised into contact with strip which by-passes the salt bath. The guide roll is covered in its lower position and uncovered in its upper position.

Abstract: A process for producing electromagnetic silicon steel having a cube-on-edge orientation. The process includes the steps of: preparing a melt of silicon steel containing from 0.02 to 0.06% carbon, from 0.015 to 0.15% manganese, from 0.005 to 0.05% of material from the group consisting of sulfur and selenium, from 0.0006 to 0.0080% boron, up to 0.0100% nitrogen, up to 1.0% copper, less than 0.005% antimony, less than 0.009% aluminum and from 2.5 to 4.0% silicon; casting; hot rolling; cold rolling; decarburizing; applying a refractory oxide base coating; and final texture annealing. During final texture annealing the steel is heated from a temperature of 1700.degree. F. to a temperature of 1900.degree. F. at an average rate of less than 30.degree. F. per hour, and subsequently maintained at a temperature in excess of 2000.degree. F. for a period of time sufficient to effect a purification of the steel.

Abstract: A process for preparing metal having a substantially uniform dispersion of hard filler particles. The process includes the steps of: admixing particles of a first metallic component with oxide particles having a negative free energy of formation at 1000.degree. C. of at least as great as that of aluminum oxide, and with a dissimilar second metallic component; and of milling for a period of time sufficient to produce powder characterized by a substantially uniform dispersion of hard filler particles and heterogeneous agglomerations of at least two metallic components. The first metallic component is from the group consisting of nickel, cobalt, iron and alloys thereof. Both the first and the second metallic component have an average particle size of less than 10 microns.

Abstract: A method for producing a soft magnetic material consisting essentially of up to 0.05% carbon, up to 1.0% manganese, up to 0.5% sulfur, up to 0.5% silicon, from 0.5 to 1.5% phosphorus, balance iron and residuals. The method comprises the steps of: blending iron powder and phosphorus-bearing powder into a mixture containing from 0.5 to 1.5% phosphorus; pressing the blended mixture; and sintering the mixture in a non-oxidizing atmosphere at a temperature and for a period of time sufficient to produce a density of at least 7 grams per cubic centimeter. The sintering temperature is at least 2200.degree. F. The soft magnetic material is characterized by a magnetizing force to reach 10 kilogauss of no more than 2.0 oersteds, and a coercive force from 10 kilogauss of no more than 0.9 oersted.

Abstract: Coils of strip to be annealed are placed in a furnace with their eye vertical and are heated to the annealing temperature by heating elements on the furnace side wall at the same elevation as the coils. An insulation shield is provided between the heating elements and the coil. This may be a cover surrounding the coil in spaced relationship therewith and extending the full height of the coil.

Abstract: A reusable draw or ironing die includes a tool steel body having an axial hole therethrough. A first carbide insert is shrunk fit into the axial hole and a second carbide insert is press fit within the first carbide insert.

Abstract: An object responsive to microwave energy is enclosed in a thermally insulated enclosure which is substantially transparent to microwave energy and is heated by microwave energy passing through the enclosure. The apparatus includes a chamber which supports the magnetron radiators and has thermal insulated walls and an insulated base on which the object rests.

Abstract: A strip is continuously passed through a molten salt bath in a main tank having a central longitudinal baffle providing passageways at each end thereof. A sink guide roll is provided for the strip at the exit half of the tank. A heating tank is located along one longitudinal side of the main tank at the entry end thereof and has front and rear connecting openings with the main tank. An agitator is positioned at the front end of the heating tank. A forward tank section located along the other side of the tank has a bottom opening connecting therewith. An intermediate tank section has upper and lower compartments, the upper compartment serving as a sludge settling basin. A rear tank section has an agitator therein and is connected to the forward tank section through the lower compartment. Small openings adjacent the top of the upper compartment open into the main tank and to the rear tank section.

Abstract: An iron-chromium-cobalt magnetic alloy characterized by good magnetic quality, improved hot and cold ductility and by a reduction in the minimum temperature for complete solutioning; and processing for producing said alloy. Hot ductility is improved through controlled additions of rare earth elements in conjunction with modified refining. Cold ductility is improved through a rapid cool subsequent to hot working and prior to cold working. Solutioning temperatures are lowered through controlled additions of vanadium and titanium.

Abstract: There is disclosed a process for producing elongated metal articles by atomizing molten metal in an inert atmosphere and cooling the particles to remove at least some heat of fusion, but not below 40% of the solidus temperature on the centrigrade scale, while they fall onto a bed of particles on a moving support. The particles are then consolidated by means such as passing the bed through rolls to form an elongated metal article.

Abstract: A process for producing electromagnetic silicon steel having a cube-on-edge orientation. The process includes the steps of: preparing a melt of silicon steel, casting a strip of said steel, hot rolling, cold rolling, decarburizing, and final texture annealing. The cast strip has a thickness of from 0.15 to 1.0 inch.

Abstract: A process for producing electromagnetic silicon steel having a cube-on-edge orientation and a permeability of at least 1870 (G/Oe) at 10 oersteds. The process includes the steps of: preparing a melt of silicon steel containing from 0.02 to 0.06% carbon, from 0.0006 to 0.0080% boron, up to 0.0100% nitrogen, no more than 0.008% aluminum and from 2.5 to 4.0% silicon; casting said steel; hot rolling said steel; cold rolling said steel to a thickness no greater than 0.020 inch; recrystallizing the cold rolled steel at a temperature between 1300.degree. and 1550.degree. F in a hydrogen-bearing atmosphere having a dew point of from +50.degree. to +150.degree. F; decarburizing said steel to a carbon level below 0.005%; applying a refractory oxide base coating to said steel; and final texture annealing said steel. The steel is heated to said temperature range of between 1300.degree. and 1550.degree. F at a heating rate of at least 1500.degree.