Abstract: A satellite crash sensor for a motor vehicle occupant restraint system that provides multi-stage deploy signaling in a manner that detects a second stage deploy crash event having an initial velocity rise followed by a loss of velocity that delays the continuation of the velocity rise. The sensor derives a velocity value from an accelerometer signal. The initiation of a possible crash event is detected and a clock count indicating a time progression into the event is initiated. A constant second stage threshold value and data defining a first stage threshold varying as function of the clock count are stored. Only for a time indicated by a first predetermined value of the clock count, a second stage datum is stored if the velocity exceeds the second stage threshold value.

Abstract: A low vent pressure master cylinder reservoir cap diaphragm assembly is used to keep brake fluid in the reservoir but allow air to freely pass to and from atmosphere. The diaphragm assembly includes a flexible sealing component having an aperture and a fluid flow restrictive material bonded to the flexible sealing component covering the aperture. The fluid flow restrictive material allows a limited amount of brake fluid to pass through but allows air to freely pass through. The flexible sealing component is preferably made from a rubber material. The fluid flow restrictive material is preferably made from a material such as nylon that is either mesh or has small pores.

Abstract: A roll control actuator (34) for installation between first and second axially aligned parts (14,16) of a torsion bar (12) has a cylindrical housing (36) connectable by an end wall (38) to the second part of the torsion bar. A rod (40) is positioned inside the housing, extends out of the other end (42) of the housing, and is connectable to the second part of the torsion bar. A cylindrical inner sleeve (46) is positioned inside the housing between the housing and the rod; and the housing, the rod, and the inner sleeve are coaxial on an axis (A), with the rod being rotatable about the axis relative to the housing.

Abstract: A monotube damper and suspension spring assembly for a motor vehicle includes a tubular housing defining a chamber filled with damping fluid. A piston and piston rod reciprocate within the chamber. In order to compensate for volumetric changes of the chamber due to extension and retraction of the piston rod within the chamber, either the upper seal cover or lower bottom ring assembly is slidable within the housing. A preload is applied either to the housing or to the seal cover to thereby bias these elements to compensate for volumetric changes in the chamber.

Abstract: Systems and methods for determining the position and classification of an object and which may provide signals that control deployment of an active restraint device, for example. Using a pulsed laser light beam from a laser source that is spread and preferably diffused to avoid ocular damage, an interference pattern is returned to a sensing module through a spectral filter. There it is optionally combined with a reference beam from the laser source, modified to emulate coherence length effects, and incident upon a phase transmission holographic template that may be segmented into regions for example. Each region of the holographic template contains Fourier transform images of occupant types. Behind the holographic template is a detector array that is sensitive to the laser light. An interference pattern derived from the object is convoluted or cross-correlated with the template. When an match occurs, a bright spot appears on the detector array.

Abstract: An electrical coupling assembly for a damper, the coupling assembly including a base and a rod received through the base. The rod has a threaded connector end and a conductor extending through the rod from the connector end. The coupling assembly further includes a conductive nut threaded onto the connector end of the rod and a plug housing including a ground lead and a power lead, the power lead being electrically coupled to the conductor. The coupling assembly has a conductive member engaging the plug housing and the nut, the conductive member being electrically coupled to the ground lead. The coupling assembly is particularly suited for use in a strut having an outer tube coaxial with the inner tube and connected to the rod and the wheel suspension assembly of the vehicle so as to absorb the side loads applied to the strut.

Abstract: A brake booster comprises a housing; a diaphragm sealingly mounted inside the housing to define separate chambers inside the housing; a piston having a longitudinal axis (A), the piston being secured to the diaphragm, extending out of the housing, and being movable along the axis relative to the housing; a reaction member mounted in the piston; an input member extending into the piston and engageable with one side of the reaction member; a disc engageable with the other side of the reaction member; a Belleville spring mounted on the disc; an annular member positioned radially outwards of the disc and engageable with the other side of the reaction member; an output member engaging the Belleville spring, the Belleville spring biasing the output member away from the reaction disc in the rest position of the booster such that only the disc acts on the output member below a predetermined input force (F1) on the input member, and such that at or above the predetermined input force the bias of the Belleville spring

Abstract: A self contained, supplemental vacuum assist unit is provided for use with a vacuum brake booster and a source of vacuum in a motor vehicle. The unit includes, within a single housing, an electric motor, an air pump driven by the motor, a manifold defining air exhaust and assist vacuum chambers, a pair of check valves permitting air flow from the pump outlet and the assist vacuum chamber to the air exhaust chamber, an outlet from the air exhaust chamber with a fitting for connection to the vacuum source, an opening from the assist vacuum chamber with a fitting providing communication directly to the interior of the vacuum chamber of the booster, and a pressure sensor including a diaphragm, plunger, magnet with a Hall effect sensor and motor control circuitry on a circuit board within the assist vacuum chamber. The unit is compact, light weight and efficient and is designed for attachment directly to the booster with no intervening vacuum hose therebetween.

Abstract: A roll control actuator (34) for installation between first and second axially aligned parts (14,16) of a torsion bar comprises a first cylindrical housing (36) connectable at one end (38) to the first part of the torsion bar and having a cylindrical wall (44) with an inner surface (68) and a second cylindrical housing (40) connectable at one end (42) to the second part of the torsion bar and having a cylindrical wall (46) with an inner surface (50,72). The cylindrical wall of the first housing is coaxial with, rotatable relative to, and axially fixed relative to, the cylindrical wall of the second housing. A shaft (62) positioned inside the first and second housings is capable of moving in the axial direction relative to the first and second housings. A first tripot joint (76) is mounted on the shaft and has rollers (80) positioned in helically extending grooves (70) formed in the inner surface of the cylindrical wall of the first housing.

Abstract: A compliant rod guide and seal assembly for use in a damper includes an annular outer casing having a through hole and a support ring received in the outer casing. The support ring has an outer radius that is less than the inner radius of the outer casing such that a gap is formed between the support ring and the outer casing. The rod guide and seal assembly further includes a rod seal received in the support ring for receiving a rod therethrough, whereby the ring and seal can move laterally relative to the outer casing to accommodate lateral movement of the rod.

Abstract: An improved magnetorheological fluid damper is provided which effectively provides a smooth transition, without a sharp break in the damper force/velocity curve, between very low damping forces near zero damper velocity to higher damping forces at higher piston velocities while maintaining desirable maximum force levels. The damper includes a piston assembly, including a magnet assembly and a flow gap extending through the piston assembly to permit fluid flow between the chambers. The force/velocity optimization feature includes a groove or passage open to the flow gap, positioned in series with a part of the flow gap in a magnetic circuit generated by the magnet assembly and dimnensioned/sized to permit fluid flowing through the passage to experience a magnetorheological effect less than a magnetorheological effect experienced by fluid flowing through the flow gap but not through the groove. Preferably, the passage is formed in an inner annular surface of a flux ring positioned around a piston core.

Abstract: An improved magnetorheological fluid pumping system and method are provided which effectively dispense a predetermined amount of magnetorheological fluid for delivery to a MR device such as a damper assembly, for example, during manufacture. The fluid pumping system includes a pump having inlet and outlet valves, a reciprocally mounted piston, a stroke operator device for controlling the movement of the piston and an electronic controller for operating the stroke operator device and the inlet and outlet valves. Importantly, the inlet and outlet valves include an annular flow gap and a magnetic field generating assembly operable in an energized state to generate a magnetic field across the flow gap to cause magnetorheological fluid flowing through the gap to experience a magnetorheological effect sufficient to prevent flow through the gap and in a de-energized state to permit flow through the gap.

Abstract: A piston valve assembly for regulating the flow of fluid through a mono-tube fluid vehicle damper is provided. The assembly includes a piston rod and a piston end having opposing first and second surfaces secured to the piston rod by a connector. A first outer annular seat is spaced radially from the piston rod and extends from the first surface. At least one first fluid passageway connects a first opening between the piston rod and the first outer annular seat and the second surface for providing fluid communication therebetween. A first blow-off valve has a hollow cylindrical portion with a first flange extending transversely from an end thereof with the first flange adjacent to the first outer annular seat when the first blow-off valve is in a closed position. The piston rod and connector secure the blow-off valve to the piston end. The first blow-off valve is movable to an open position away from the first surface.

Abstract: A damper for damping movement of a shaft, the damper including a housing having an inner surface defining a chamber and a rotor rotatably mounted in the chamber. The chamber is filled with magnetorheological fluid such that when the rotor is moved in the chamber the magnetorheological fluid damps the movement of the rotor. The rotor has an outer surface adjacent to and spaced apart from the inner surface. The damper further comprises shaft coupled to the rotor and an outer magnet adjacent the space between the outer surface and the inner surface for restricting the flow of the magnetorheological fluid in the space between the outer surface and the inner surface.

Abstract: A hold down spring for yieldably securing a drum brake shoe to a drum brake backing plate includes a nail that extends through apertures in the backing plate and in the brake shoe. A coil spring circumscribes the nail and urges a spring retainer slidable on the nail away from the brake shoe. The nail extends through an elongated slot in the retainer, which includes a wider portion which accepts an expanded end of the nail and a narrower portion which is narrower than the expanded end but wide enough to permit the nail to freely slide along the slot. The slot is inclined toward the brake shoe, so that the action of the spring tends to force the nail within the slot toward a seating area at one end of the slot.

Abstract: A novel and improved magnetorheological fluid damper is provided which effectively secures a flux ring to a piston core in a manner which prevents relative axial and radial movement between the flux ring and the core throughout operation while minimizing the size of the piston assembly yet providing effective damping. Several connector devices are disclosed for both axially and radially securing the flux ring relative to the piston core at one end of the piston assembly in a simple manner without increasing the length of the piston assembly. The connector device may include an outer portion brazed to the flux ring, an inner portion connected to the piston core, bridge portions extending between the outer and inner portions, flow passages formed between the bridge portions and an inlet cavity formed adjacent an annular flow gap to permit unimpeded, enhanced laminar flow through the flow gap by improving the damping effect.

Abstract: An electro-hydraulic actuator for a motor vehicle brake-by-wire brake system including a housing, a piston bore in the housing, a T-shaped piston in the piston bore, and an electric motor connected to the piston through a speed reducer. The T-shaped piston includes a disc-shaped head in the piston bore and a tubular stem perpendicular slidable in and out of the piston bore through a sealed guide in the bottom of the piston bore. The top side of the piston head opposite the stem constitutes a large effective area of the piston for rapidly expelling a relatively large volume of fluid from the piston bore in a low pressure interval of operation the actuator. When the fluid pressure in the piston bore exceeds a transition pressure, a transition valve opens a bypass passage to the piston bore behind the piston head so that the same fluid pressure reacts against the bottom side of the piston head around the stem.

Abstract: A one piece mounting bracket for connecting a stabilizer bar and knuckle to a vehicle suspension damper such as a strut includes a body with an engagement surface, which engages the strut and allows the bracket to be connected in generally surface to surface contact with the strut. The bracket further includes a knuckle attachment and a stabilizer attachment extending from the body of the bracket and reinforcing webs interconnecting the knuckle and stabilizer bar attachment.

Abstract: A brake booster provides additional boost capacity without unduly increasing booster size and weight by providing a vacuum pump connected so as to add its additional vacuum capacity to that of the normal vacuum source when activated in response to sensed approaching run-out. The additional vacuum is provided by connecting the vacuum pump in a second conduit between the vacuum source and the booster vacuum chamber in parallel with a first conduit connecting the vacuum source directly with the booster vacuum chamber, with check valve means in the first and second conduits preventing substantial vacuum loss from the vacuum chamber.

Abstract: A vibration isolation mount particularly usefull for a hydraulic automotive vehicle braking system includes a shear mount, a rate washer, and a bolt and nut for clamping the shear mount and rate washer together and to the vibrating member. The shear mount is shaped to engage an opening in a support structure, such as a mounting bracket, and thereby connect the vibrating member to the support. In automotive applications, the mount reduces the amount of noise and vibration that is transmitted to the passenger compartment over prior art mounting systems while restricting travel of the accumulator plate with respect to the vehicle bracket within predetermined limits.