Abstract: A bulk amorphous metal magnetic component has a plurality of layers of amorphous metal strips laminated together to form a generally three-dimensional part having the shape of a polyhedron. The bulk amorphous metal magnetic component may include an arcuate surface, and preferably includes two arcuate surfaces that are disposed opposite each other. The magnetic component is operable at frequencies ranging from between approximately 60 Hz and 20,000 Hz and exhibits a core-loss of between less than or equal to approximately 1 watt-per-kilogram of amorphous metal material for a flux density of 1.4 T and when operated at a frequency of approximately 60 Hz, and a core-loss of less than or approximately equal to 70 watts-per-kilogram of amorphous metal material for a flux density of 0.30T and when operated at a frequency of approximately 20,000 Hz.

Abstract: A process for shaping threaded metal and ceramic parts from powders and molding compositions therefor is disclosed. Parts produced by this process are formed net shape without the need for machining or other finishing operations. The process comprises forming a mixture containing metal powders, ceramic powders or mixtures thereof, a gel-forming material and an aqueous gel-forming material solvent, and molding the mixture in a mold containing internal and/or external threads under conditions of temperature and pressure to produce a self-supporting threaded article.

Abstract: Molded green parts are fused together to form a bond or joint during the sintering process. The molded green parts are held in intimate contact with each other and sintered at temperatures sufficient to fuse the parts together. The process may entail dry fusing of part-to-part or it may include the use of a flux between the parts being fused together to enhance the bond.

Abstract: A process for molding metal knife blades from powders and molding compositions therefor are disclosed. Parts produced by this process are formed near net shape without the need for machining or other finishing operations. The process comprises forming a mixture containing metal powders, a gel-forming material and an aqueous gel-forming material solvent, and molding the mixture in an injection molding machine under conditions of temperature and pressure to produce a self-supporting knife blade having a sharp edge.

Abstract: The present invention provides load leveling and impact energy absorption webbing comprising warp yarn. If the webbing is used in seat belts, the webbing provides load leveling behavior from about 450 pounds (about 2,000 Newtons) to about 1,800 pounds (about 8,000 Newtons) in vehicle collision. The yarn has a force-displacement profile such that: (a) when the yarn is subjected to an initial barrier stress of from about 0.2 gram/denier to less than or equal to about 1.4 grams/denier, the yarn elongates to less than 3 percent and the initial modulus ranges from about 20 grams/denier to about 150 grams/denier; (b) upon subjecting the yarn to greater than the initial barrier stress and less than or equal to 1.8 grams/denier, the yarn elongates further to at least about 10 percent and the energy absorbed from 0 to the elongation at 1.8 grams/denier is at least about 0.0008 Joule/denier·meter; and (c) upon subjecting the yarn to greater than 1.

Abstract: A process for molding flat tableware from powders and molding compositions therefor are disclosed. Parts produced by this process are formed near net shape without the need for machining or other finishing operations. The process comprises forming a mixture containing a metal powder, a gel-forming material and an aqueous gel-forming material solvent, and molding the mixture in an injection molding machine under conditions of temperature and pressure to produce a self-supporting flat tableware article.

Abstract: Multilayer fluoropolymer films are formed from a layer of a fluoropolymer, a tie layer and a thermoplastic layer. The tie layer is a blend of an olefin-containing polymer, preferably at least one polyolefin having at least one functional moiety, such as an unsaturated carboxylic acid or anhydride thereof, and a styrene-containing polymer. Preferably, the fluoropolymer is a chlorotrifluoroethylene homopolymer or copolymer and the thermoplastic layer is a polyethylene. The preferred styrene-containing polymer is a styrene-ethylene-butylene-styrene block copolymer. These films exhibit increased adhesion between the layers as compared to a multilayer structure in which the tie layer is formed only from the olefin-containing polymer. The multilayer films are useful in packaging applications, including pharmaceutical packaging.

Abstract: A composite molding compound comprising a combination of metal and ceramic powders is disclosed. The powders are combined with a binder, a liquid carrier and other processing additives in a manner to provide uniform distribution of two phases in a material format that facilitates the molding of complex parts at relatively low pressures and temperatures using conventional injection molding machines. The products formed from these molding compounds may be designed with tailored physical and mechanical properties such as thermal conductivity, thermal expansion coefficient, density, elastic modulus and wear properties.

Abstract: An armor system useful, for example, as a shroud, comprising a first pliable, cut resistant fibrous layer and a second pliable fibrous layer is disclosed. The first layer is arranged to receive an impact from a large projectile prior to the second layer and engages the projectile to slow its velocity. The second layer is substantially coextensive with the first and dissipates the incoming energy of the impact to resist complete penetration of the second layer by the projectile, preferably by deforming in response to the impact. Both layers comprise fibers having a tensile modulus of at least about 200 g/d, and an energy-to-break of at least about 8 J/g and a tenacity equal to or greater than about 10 g/d. In another embodiment, the layers are reversed relative to the impact face of the system sq that the second layer becomes the first layer and is resistant to projectiles impacting the system, while the first layer becomes the second layer and resists deformation of the system by projectile impacts.

Abstract: The invention provides multilayered polymethylpentene-containing release films, processes for making the same and for their use in preparing articles comprises cured fiber reinforced epoxy, phenolic or polyacrylate compositions which file use as aerospace structural elements. The films have improved release properties when exposed to high temperatures. The films are non-oriented and multilayered comprising a polyamide layer, a polymethylpentene layer and an adhesive interlayer therebetween. The a polyamide layer has a heat stabilizer; and polyamide blend composed of from about 30% to about 80% of a nylon 6 polymer having a number average molecular weight of at least about 40,000; from about 10% to about 30% of a nylon 6,66 copolymer having a number average molecular weight of at least about 15,000; and from about 5% to about 40% of a nylon 6,12 copolymer having a number average molecular weight of at least about 10,000.

Abstract: Molding compositions for shaping parts from stainless steel powders are disclosed. The process comprises the steps of forming a mixture comprising stainless steel powder, a gel-forming material having a gel strength, measured at a temperature between 0° C. and about 30° C. and a gel comprising about 1.5 wt % of the gel-forming material and water, of at least about 200 g/cm2, and water, and molding the mixture at a temperature sufficient to produce a self-supporting article comprising the powder and gel. The preferred gel-forming material is an agaroid and the preferred molding process is injection molding.

Abstract: A write-erase article formed of a substrate coated on one surface with a cured epoxy coating composition, and coated on another surface with an adhesive. The epoxy-coated surface is markable with dry wipe inks without causing permanent discernible distortion of the substrate. The epoxy-coated surface after marking is substantially fully erasable. The article may be adhered via the adhesive to a support.

Abstract: This invention provides a composition and a process for forming sintered, molded articles having improved dimensional stability. More particularly, this invention pertains to a composition having a sugar additive that increases the solids loading potential of the composition and a process for forming injection molded articles therefrom. Increasing the solids loading potential of the composition, enables the formation of metal or ceramic articles attaining about 98-99% of their theoretical maximum density, without cracking or shrinking significantly during sintering.

Abstract: A composition for forming molded metal containing articles having improved stability. More particularly, a corrosion resistant composition for forming injection molded articles having a sodium silicate corrosion inhibiting additive. The corrosion inhibitor prevents metal oxidation when a metal containing powder is mixed with a water based binder, providing stability to the article and preventing generation of hydrogen gas. This significantly enhances the shelf life of the moldable composition prior to molding.

Abstract: A novel process for preparing injection molding feedstock compounds in a continuous manner amenable to high volume manufacturing includes the steps of forming a mixture including metal and/or ceramic powders, a binder and a liquid carrier, supplying the components in a continuous manner to a twin screw extruder, forcing the homogeneous compounded mixture through an exit die, and cutting the extruded strand into pellets. The pellets are useful for shape-forming articles by various molding processes.

Abstract: The present invention provides a novel, optionally surfactant-free process for controlling particle number, particle size, and/or particle size distribution. The method of the invention also significantly improves monomer to polymer conversion rates, as well as, increases the level of polymer solids which can be emulsified/dispersed in water without polymer flocculation. Specifically, the improved process provides an aqueous dispersion of up to about 48% polymer solids in water in the absence of surfactant. The resulting fluoropolymers dispersions may be used in resin and coating applications.

Abstract: A starting device has a rotary drive member that is operable by hand or power devices. The device has a detented or geared strip arranged to engage with a similarly detented or geared starting wheel. The teeth of these parts are designed to grab and lock with each other in the starting direction and to slip past each other in the opposite direction. Crimping, sticking and other failure modes of conventional wind up rope units are virtually eliminated. A more consistent pull is afforded owing to a constant radius interface with the starter wheel rather than a diminishing radius of the type delivered by a wound rope.

Abstract: A method of producing highly oriented multilayer films comprising laminating films having at least one layer of a fluoropolymer, at least one layer of a polyolefin homopolymer or copolymer and an intermediate adhesive layer of a polyolefin having at least one functional moiety of an unsaturated carboxylic acid or anhydride thereof. With this structure the polyolefin layer allows the fluoropolymer layer to be stretched up to ten times its original length. Such a high orientation ratio for the fluoropolymer film increases the mechanical strength, toughness, and water vapor barrier properties of the film while using a thinner gauge fluoropolymer film.

Abstract: The present invention provides a yarn having a force-displacement profile such that: (a) when the yarn is subjected to an initial stress barrier of from about 0.8 gram/denier to less than or equal to about 1.2 grams/denier, the yarn elongates to less than 5 percent and has an initial modulus in the range from about 30 grams/denier to about 80 grams/denier; (b) upon subjecting the yarn to greater than the initial stress barrier and to less than or equal to about 1.5 grams/denier, the yarn elongates further to at least about 8 percent; and (c) upon subjecting the yarn to greater than 1.5 grams/denier, the modulus increases sharply and the yarn elongates further until the yarn breaks at a tensile strength of at least about 6 grams/denier, wherein the yarn comprises a multiplicity of fibers, all of the fibers have substantially the same force-displacement profile, and are made from polymers having a glass transition temperature in the range from about −40° C. to about +70° C.

Abstract: An inkjet printing coating compositions and recording sheets having printable coating compositions on substrates which are suitable for photographic quality prints by inkjet printing technology, such as thermal and piezo. The recording sheet which comprises a substrate and a dried coating composition on the substrate, which coating composition comprises either (i) a hydrophilic or amphiphilic polyether polyurethane plus one or more polymers selected from the group consisting of cellulose ester polymers, cellulose ether polymers and vinyl polymers or (ii) cellulose acetate trimellitate plus optionally one or more polymers selected from the group consisting of cellulose ester polymers, cellulose ether polymers and vinyl polymers; a quaternary ammonium compound; a metal salt chelating agent; and a microcrystalline filler drying agent.