Abstract: A metal foil substrate material with improved formability properties for catalytic converters and a method of making the material in which layers of ferritic stainless steel and aluminum are solid state metallurgically bonded together forming a composite material. Such composite material is further rolled to an intermediate foil gauge and then subjected to a thermal in situ reaction to form a resulting uniform solid solution foil material with superior high temperature corrosion resistance. This uniform solid solution material is then rolled to the final foil gauge.

Abstract: A combined fluid pressure and temperature sensor device 10 has a variable capacitor (14) formed of a rigid substrate (14a) and flexible diaphragm (14b) attached thereto in sealed, spaced apart relation by an annular glass seal (34). The capacitor is received in a fluid passage chamber (12e) of a housing (12) having a fluid port (12b) for coupling to a fluid pressure source to be monitored. A connector (20) mounting transducer terminal pins is received in an open end of the housing with an electric circuit chamber (20d) formed between the connector and the variable capacitor which receives signal conditioning circuitry (26). A temperature responsive thermistor (32) is disposed, in one embodiment, on the exposed face of the diaphragm and is provided with electrical traces (32a, 32b) which go through apertures 14k, 14j) in the diaphragm into electrical contact with connection pads on the substrate within a glass enclosed window (34k, 34j).

Abstract: A fluid pressure sensor (10) having a capacitive pressure transducer (12) having a thin, relatively flexible ceramic diaphragm (14) mounted in closely spaced apart relation to a rigid ceramic substrate (16) by a glass annulus (18) mounted in a housing (46) having a port (46a) for fluid whose pressure is to be sensed to be received on an outer face of the diaphragm. An electronic circuit (50) is mounted in a chamber (38) formed between a connector (36) and an outer face (12b) of the substrate. A source capacitor plate (20) and source trace (20b) are printed on the diaphragm and a detect plate (22) and detect trace (22b) are printed on a substrate with a guard plate (28, 28', 28"; 30, 30") printed on both the diaphragm and substrate completely surrounding the source and detect plates and traces.

Abstract: A pressure responsive electric switch (10) is shown having an improved flexible diaphragm (28) to extend the useful life of the switch particularly when used with fluid media of a corrosive nature. The flexible diaphragm (28) comprises a base layer (28a) of resin having excellent mechanical properties over a wide range of temperature and a first level of fold endurance capability covered on one or both face surfaces with a protective layer (28b) of resin having excellent corrosion resistance capability and a second level of fold endurance capability at least as great as the first level. In a second embodiment, the flexible diaphragm is composed of biaxially oriented polyphenylene sulfide which can be used without additional protective layers.

Abstract: Motor protection for air conditioning and refrigeration compressors includes in a first embodiment a cluster block (22) having a seat for a hermetic motor protector (24, 24') and mounting a combination terminal/fusible link (26/26d, 26d') in which the motor protector and combination terminal/fusible link can be exposed to cooling fluid contained in the compressor container and the cluster block is mounted on a lead-through pin (18a) of a header (18) in the container wall. In a second embodiment the cluster block (30) is mounted on all three pins (18a, 18b, 18c) of header (18) with pin connectors received in parallel extending channels (30a, 30b, 30c) of the cluster block. In another embodiment the cluster block (40) is irregular in configuration in order to accommodate available space in certain compressor containers and has a lid (40g) to enclose the motor protector.

Abstract: An electric control is shown adapted for use with gas furnaces which controls fan motors, ignition controls and a gas valve based on inputs from a room thermostat, limit switches, a flame probe, a flame roll-out probe, and a condensate sensor. A roll-out detection circuit utilizing flame rectification includes a multidirectional roll-out probe 16 coupled to a microcontroller (U2) through an inverter (U3) to provide both fault both protection and fault identification. A condensate sensor (20) in the form of a conductive condensate sensor member is also coupled to the microcontroller (U2) through an inverter (U3) to detect the presence of condensate build-up.

Abstract: An internal vehicular transmission range switch (10) has a movable contact support (20) which slides along a straight path in a recess formed between a housing having a base member (12) and cover (14) between first and second extremities in dependence upon the movement of the manual valve (4) to which it is coupled by an arm (18) extending from the support through a slot (16) formed in the housing. An elongated slider having a lower (20e) and upper (20d) blade portions received in respective channels (12a, 14a) formed in the housing integrally attached to the movable contact support blocks ingress of contaminant particles into the recess while permitting fluid flow into and out of the recess. A second embodiment (10') has a generally U-shaped member (18') having one leg (18a') attached to the movable contact support and extending through an O-ring (24) in an end wall of the housing and a manual valve coupling arm (18c') formed at the distal end of a second leg (18b').

Abstract: A motor protector (1) for use in an electrical circuit for supplying current to a motor (10) to be protected having two separate bimetallic disk actuated switches (4, 5) contained within the protector (1) electrically connected in series with each other and the current source (13) and motor (10). In one embodiment, one of the two switches (6) uses a two bimetallic disk design in which the disks have different temperature actuations and reset values for providing a fail-safe feature.

Abstract: Fixed electrodes (A through F) are formed by means of a structural layer that has been provided on fixed bodies (7.sub.1 through 7.sub.4) of a silicon micro-machined substrate and a movable electrode (G) is formed by a movable body attached to fixed bodies (5.sub.1 through 5.sub.4) by flexible members (6.sub.1 through 6.sub.4). Variable capacitors of the parallel plate-type are formed by the movable electrode (G) and the fixed electrodes (A through F). When the movable electrode (G) has been vibrated, the Coriolis force incident to rotation or the force incident to acceleration are added to the movable electrode (G), with a result that the charge of the various variable capacitors change. By detecting the change in charge, both angular velocity and acceleration can be obtained. By providing another variable capacitor formed by a mass portion (H) by a movable body and the substrate, acceleration components in the directions of three axes can be detected.

Abstract: A normally closed, fluid pressure responsive electric switch (10) has an electrically conductive body (12) formed with an orifice (12a) leading to a pressure chamber (12c) which is separated from a switch chamber by a flexible member (14). An annular support plate (18) and disc seat (20) are sandwiched in the body by crimping distal free end (12g) of body (12) over the flange (26b) of a connector body (26). A pressure/force converter (22) has a plurality of outwardly extending fingers which are interdigitated with a corresponding number of fingers extending inwardly from an aperture in the disc seat. The converter has one end (18b) engaging the membrane and an opposite end having a circular force applying surface (22g) adapted to engage a snap acting disc (24) disposed on the disc seat within a recess formed in the connector body. The disc is centered by a centering lip (22e) formed on the converter fingers.

Abstract: A fluid pressure responsive capacitive transducer (20) having a lowered manufacturing cost is shown in which a sheet (10) of cast or roll compacted tape material having a selected thickness is partitioned into a multitude of rectangular substrates portions (16) and another sheet (12) having another selected thickness is partitioned into a like number and sized diaphragm portions (18) and are processed in sheet form to apply capacitor plates and associated conductive traces as well as a sealing and spacing glass layer. At least one sheet is then separated into groups, generally comprising one, two or four portions, and pairs of groups of substrates and diaphragms are held together and heated to seal the transducers. Groups of more than one portion of the first and second sheets are then separated into individual transducers.

Abstract: A fluid pressure responsive electric switch (10) is shown having an elongated base (12) in which first and second terminals (34, 48) are mounted by dropping them into respective slots (26, 28). The terminals are provided with tabs (38, 52) to engage with a platform (30) of the base to limit motion in one direction and are in turn engaged by a guide member (62) to prevent motion in an opposite direction. The guide member (62) has a cylindrical force transfer portion (86) aligned with the weld portion (104) of a sensor assembly (92) to transfer force without adversely affecting the calibration of the sensor assembly. Electrical leads (118, 120) have connectors (126, 128) attached to an end thereof along with cylindrical gaskets (134) which form an interference fit in bores (22, 20) of the base to provide an environmental seal at the same time electrical connection is made to the terminals.

Abstract: A thermally actuatable auxiliary switch (10, 10', 100) used with a refrigerator compressor system (60) has a generally U-shaped bimetallic element (12) mounted at one end on a base plate (16, 16', 102) and with a movable contact (28) mounted on the high expansion side (12a) of the bimetallic element in alignment with a stationary contact (32) mounted on a stationary contact support (18, 18', 116). A thermal generator (34) in the form of a PTC pill (36) wire-wound resistor (28), or other electrically energizable heater or in the form of a discharge tube (60e) of a compressor, provides heat to the bimetallic element (12) causing it to deflect after the solid state starter (50) has switched to its high resistance state to switch out the solid state starter while the compressor motor remains energized.

Abstract: A communication line diagnostic unit (10, 10') that allows telephone central office equipment to perform a test of a communication line and determine the ability of the line as a communication medium is shown. The device is completely passive and transparent during normal operation and responds only to a unique trigger signal generated from the central office verification controller (VC). The unit is powered from a capacitor storage element (C1) charged by the communication line through an AC coupling network (pins 11, 12 and 8) as well as through a DC network comprising voltage regulator device (Q2; Q23; Q24, Q25) when the unit is awakened. Upon receipt of the trigger signal the device responds as by disconnecting the subscriber apparatus and then providing certain electrical terminations through a single solid state switch (Q10) to allow for identification, loop resistance, noise and frequency response measurements.

Abstract: Socket apparatus (10) particularly adapted for use of burn-in tests of IC components having a large number of contact points on the bottom surface thereof has a cover frame (16) and adapter plate (22) movably mounted on a base (16). A latch assembly (30) is pivotably mounted on the base (12) at each side thereof and is linked to the cover frame so that when the cover frame is moved downwardly toward the base against the bias of spring members (20) each latch member (30a) is pivoted away from the seating surface allowing an IC component to be inserted into the socket or removed from the socket.

Abstract: An open ended cup shaped housing (12) has first and second spaced electric terminals (14,16) extending through the bottom wall of the housing into a switch chamber with a snap acting, current carrying disc (18) cantilever mounted on one terminal and having a movable contact (20) movable into and out of engagement with a stationary contact (22) mounted on the other terminal. A reset member (28) is received in the housing and has a first leg (28b) formed with a catch (28g) normally biased against the edge of the disc with the catch receivable under the disc upon opening of the contacts. A force applying member (32, 38) is mounted on a lid and upon depression applies a force through a flexible, environmental gasket disposed across the open end of the housing causing a second leg (28c) to displace the catch and allow the contacts to reengage. In a modified embodiment a two piece (34, 36) reset member is shown.

Abstract: A potentiometric position sensor (16, 40) is shown having first and second electrical contact wipers (24, 26; 24', 26') mechanically coupled to the control rod (14) of an automotive manual transmission. An electrical resistive circuit is formed on a flexible substrate (28, 28') which is mounted on the inside cylindrical surface (28a, 46a) of a housing (18, 46). The first contact wiper is adapted to wipe over a first set of resistive elements (28a, 28b, 28c; 28a', 28b', 28c') and the second contact wiper is adapted to wipe over a second set of resistive elements (28f, 28g, 28h; 28f', 28g', 28h) to provide unique analog voltage outputs dependent upon the position of the control rod along a translational and rotational axis (14a). In one embodiment the contact wipers (24, 26) are mounted on a rotor (22) which in turn is mounted directly on the control rod (14).

Abstract: A time-delay switch responsive to a sensor 36 having a temperature compensation feature including bimetallic creep-type strip elements (10, 11). Additionally, the switch has an alarm function (A) with a manual reset button (9).

Abstract: A microprocessor control (10, 24) has one or more temperature responsive thermistor sensors (20, 26, 28) used to provide temperature inputs to control operation of a temperature control system. The microprocessor control subjects the thermistor sensors to a series of diagnostic tests prior to reading the thermistor sensors, the tests including short and open circuits, shorts to ground or power and leakage paths to ground. The thermistors, along with a reference resistor (R11, R26) form an RC charge circuit with a capacitor (C6, C6'). The capacitor is charged through each thermistor and reference resistor for selected open and short tests while a watch dog timer is used to determine the time taken to charge the capacitor via a timer capture port coupled to the capacitor.

Abstract: A fluid pressure sensor particularly useful for measuring pressure up to approximately 2000 psi has a hexport (12, 112, 212, 312) formed with a stop surface (26, 326) in a bottom wall (18) circumscribing a fluid pressure inlet (16). A pressure sensing module (22) is received on the stop surface and a distal end (40) of a wall (20, 120, 320) of the hexport is crimped to lock the pressure sensing module onto the stop surface with the stop surface limiting the amount of compression of an O-ring (30) disposed contiguous to and inboard of the stop surface. In one embodiment the crimp is placed directly on a metal ring (38) attached to a plastic connector (32) which in turn transfers the crimping force to the pressure sensing module. In other embodiments (FIGS. 2, 3) the crimp is placed directly in the pressure sensing module to form a subassembly.