Abstract: An imaging apparatus capable of suppressing inadvertent ejection of a satellite ink droplet and method of assembling the apparatus. The imaging apparatus comprises a print head transducer including a pair of sidewalls defining a chamber therebetween, the channel having an ink body disposed therein. The transducer is capable of inducing a first pressure wave in the ink body in order to eject an intended ink droplet. A waveform generator is connected to the transducer for supplying a voltage waveform to the transducer, so that the transducer induces pressure waves in the ink body to eject the ink droplet. However, the first pressure wave has a reflected portion formed by the first pressure wave reflecting from the sidewalls. The reflected portion is sufficient to inadvertently eject unintended satellite ink droplets following ejection of the intended ink droplet. To avoid formation of satellite ink droplets, a sensor is in fluid communication with the ink body for sensing the reflected portion.

Abstract: Self-cleaning printer with reverse fluid flow and ultrasonics and method of assembling the printer. The printer comprises a print head defining a plurality of ink channels therein, each ink channel terminating in an ink ejection orifice. The print head also has a surface thereon surrounding all the orifices. Contaminant may reside on the surface and also may completely or partially obstruct the orifice. Therefore, a cleaning assembly is disposed relative to the surface and/or orifice for directing a flow of fluid along the surface and/or across the orifice to clean the contaminant from the surface and/or orifice. The cleaning assembly includes a septum disposed opposite the surface or orifice for defining a gap therebetween. Presence of the septum accelerates the flow of fluid through the gap to induce a hydrodynamic shearing force in the fluid. This shearing force acts against the contaminant to clean the contaminant from the surface and/or orifice.

Abstract: Self-cleaning printer system with reverse fluid flow and method of assembling the printer system. The printer system comprises a print head defining a plurality of ink channels therein, each ink channel terminating in an ink ejection orifice. The print head also has a surface thereon surrounding all the orifices. Contaminant may reside on the surface and also may completely or partially obstruct the orifice. Therefore, a cleaning assembly is disposed relative to the surface and/or orifice for directing a flow of fluid along the surface and/or across the orifice to clean the contaminant from the surface and/or orifice. The cleaning assembly includes a septum disposed opposite the surface or orifice for defining a gap therebetween. Presence of the septum accelerates the flow of fluid through the gap to induce a hydrodynamic shearing force in the fluid. This shearing force acts against the contaminant to clean the contaminant from the surface and/or orifice.

Abstract: A mandrel for forming an inkjet printer nozzle plate having a non-wetting surface of uniform thickness and an orifice wall of tapered contour, and method of making the mandrel. A metal masking layer is deposited on a glass substrate, the masking layer having an opening therethrough for passage of light only through the opening. Next, a negative photoresist layer is deposited on the masking layer, the negative photoresist layer being capable of photochemically reacting with the light. A light source passes light through the substrate, so that the light also passes only through the opening in the form of a tapered light cone. This tapered light cone will define the tapered contour of a nozzle plate orifice wall to be formed. The negative photoresist layer photochemically reacts with the light only in the light cone to define a light-exposed region of hardened negative photoresist.

Abstract: Self-cleaning printer with reverse fluid flow and method of assembling the printer. The printer comprises a print head defining a plurality of ink channels therein, each ink channel terminating in an ink ejection orifice. The print head also has a surface thereon surrounding all the orifices. Contaminant may reside on the surface and also may completely or partially obstruct the orifice. Therefore, a cleaning assembly is disposed relative to the surface and/or orifice for directing a flow of fluid along the surface and/or across the orifice to clean the contaminant from the surface and/or orifice. The cleaning assembly includes an oscillatable septum disposed opposite the surface or orifice for defining a gap therebetween. Presence of the oscillatable septum accelerates the flow of fluid through the gap to induce a hydrodynamic shearing force in the fluid. This shearing force acts against the contaminant to clean the contaminant from the surface and/or orifice.

Abstract: Image forming apparatus and receiver tray capable of automatically accommodating receiver sheets of various sizes, and method of assembling same. The tray includes a housing having a lateral sidewall and a rear sidewall. The tray also includes a resilient first alignment member disposed adjacent the lateral sidewall of the housing for abutting a lateral marginal edge of the stack. The tray further includes a resilient second alignment member and a resilient third alignment member both adjacent the rear wall of the housing. If a sheet of a first size (e.g., “A4-sized”) is loaded onto the platen, the lateral marginal edge of the sheet will abut the first alignment member and a rearwardly-facing marginal edge of the sheet will rest atop and compress the second alignment member; however, the rearwardly-facing marginal edge of the sheet will abut the third alignment member.

Abstract: A printer for forming a full-width image on a receiver exclusive of a transverse side of the receiver, and method of assembling the printer. The printer comprises an ink jet print head adapted to eject a plurality of ink droplets onto a receiver sheet for forming an image that extends a full-width of the receiver sheet. To achieve this result, the print head commences ejection of ink droplets beginning at a predetermined distance from a transverse side of the receiver sheet. A reservoir is disposed adjacent the transverse side and along the predetermined distance for collecting ink droplets ejected along the predetermined distance, so that none of the ink droplets are inadvertently deposited onto the transverse side or onto components housed in the printer. In a preferred embodiment of the invention, the reservoir is an absorbent material that absorbs the ink droplets ejected along the predetermined distance.

Abstract: Standard array, programmable image forming process. The process includes the steps of providing or forming a standardized array of pixel sites (16) on a surface of a substrate (12), each pixel site (16) including at least one color element (18, 20, 22) or colored sub-pixel at a predetermined location on the substrate (12), and providing or forming an opaque layer (24) over the pixel sites (16) obscuring the color elements (18,20,22) or sub-pixels thereof, the opaque layer (24) being changeable for rendering selected of the color elements (18,20,22) or sub-pixels visible for forming the image. The substrate (12) can include a paper material or a plastics film such as a transparent film, and the pixels sites (16) can be mass produced thereon by a suitable process, such as ink printing process, a thermal printing process, a laser printing process or the like.

Abstract: An ink jet printer with wiper blade and vacuum canopy cleaning mechanism, and method of assembling the printer. The printer comprises a print head having a surface thereon surrounding a plurality of ink ejection orifices. The orifices are in communication with respective ones of a plurality of ink channels formed in the print head. A vacuum hood capable of sealingly surrounding at least one of the orifices has a passageway therethrough capable of being disposed in communication with the orifice for vacuuming contaminant from the ink channel by way of the orifice. A solvent delivering wiper is connected to the hood and has an areaway therethrough alignable with the surface. The areaway delivers a liquid solvent to the surface to flush contaminant from the surface. Contaminant residing on the surface is entrained in the solvent while the wiper flushes contaminant from the surface. Wicking channels disposed on the bevel edge of the wiper aid in the removal of cleaning liquid and contaminant.

Abstract: Printer apparatus and method of forming multiple image pixel sizes on photosensitive media. The printer comprises a light source for projecting a light beam onto the photosensitive media to form the image pixel on the photosensitive media. An aperture system is interposed between the light source and the photosensitive media for adjustably sizing the light beam, the aperture system having an adjustable aperture plate for receiving the light beam therethrough. The aperture system is adjustable for variably masking a predetermined portion of the light beam, so that the image pixel obtains a predetermined size as the predetermined portion of the light beam is masked. The aperture system includes a guide member having parallel spaced-apart grooves therein. An aperture plate, which slidably engages the grooves, has a first aperture of a first size and a second aperture of a second size spaced-apart from the first aperture.

Abstract: Self-cleaning printer and method of assembling same. The printer comprises a print head defining a plurality of ink channels therein, each ink channel terminating in an ink ejection orifice. The print head also has a surface thereon surrounding all the orifices. Particulate matter may reside on the surface and also may completely or partially obstruct the orifice. Therefore, a cleaning assembly is disposed relative to the surface and/or orifice for directing a flow of fluid along the surface and/or across the orifice to clean the particulate matter from the surface and/or orifice. The cleaning assembly includes a septum disposed opposite the surface or orifice for defining a gap therebetween. Presence of the septum accelerates the flow of fluid through the gap to induce a hydrodynamic shearing force in the fluid. This shearing force acts against the particulate matter to clean the particulate matter from the surface and/or orifice.

Abstract: Self-cleaning printer with reverse fluid flow and method of assembling the printer. The printer comprises a print head defining a plurality of ink channels therein, each ink channel terminating in an ink ejection orifice. The print head also has a surface thereon surrounding all the orifices. Contaminant may reside on the surface and also may completely or partially obstruct the orifice. Therefore, a cleaning assembly is disposed relative to the surface and/or orifice for directing a flow of fluid along the surface and/or across the orifice to clean the contaminant from the surface and/or orifice. The cleaning assembly includes a septum disposed opposite the surface or orifice for defining a gap therebetween. Presence of the septum accelerates the flow of fluid through the gap to induce a hydrodynamic shearing force in the fluid. This shearing force acts against the contaminant to clean the contaminant from the surface and/or orifice.

Abstract: Thermal printer donor media element (10) with a single track of code including sequential code segments (30). The present donor media element (10) includes sequential color patches (12, 14, 16) which form multiple color groups (18) located along the length of the element (10), and the code segments (30) are arranged in corresponding repetitive groups located adjacent the color groups (18), the sequential code segments including fields of encoded data representative of at least donor media type, and color and location of successive ones of the color patches (12, 14, 16). Apparatus for detecting and reading the encoded data include a single sensor (38) and a processor (44) operable for accurately completing incomplete or incorrectly detected data.

Abstract: Image forming system and system. The method comprises a transducer for pressurizing and depressurizing an ink body so that an ink meniscus alternately extends from the ink body as the ink body is pressurized to form a neck portion thereof and retracts as the ink body is depressurized. An ink droplet separator is is in communication with the neck portion of the meniscus for lowering surface tension of the neck portion of the meniscus. In this regard, the droplet separator lowers the surface tension of the meniscus as the meniscus extends from the ink body. The extended meniscus severs from the ink body to form an ink droplet as the droplet separator lowers the surface tension of the neck portion to a predetermined value and as the ink meniscus retracts during depressurization of the ink body.

Abstract: Imaging apparatus and method adapted to control ink droplet volume and void formation. The apparatus includes an ink jet print head having a nozzle for ejecting an ink droplet therefrom. A heater element is in heat transfer communication with the ink droplet for variably supplying heat energy to the ink droplet, so that the volume of the ink droplet is controlled as the heat energy is variably supplied to the ink droplet. A controller is connected to the heater element for variably controlling the heat energy supplied to the ink droplet. The controller variably controls the heat energy by variably controlling a plurality of voltage pulses sequentially supplied to the heater element. Moreover, in order to reduce the potential for void formation in the ink droplet, the pulses are spaced-apart by a predetermined delay interval.

Abstract: A photoprocessing apparatus for sensing type of photoprocessing consumable and method of assembling the apparatus. The invention includes a photographic printing and developing apparatus (10) adapted to allow the apparatus to sense types of supplied consumable photosensitive paper and photoprocessing chemicals and method for assembling the consumable paper and chemicals for sensing. An electrically programmable read/write memory contained in a transponder (54) is integrally attached to the consumable paper or chemicals package. The transponder (54) is capable of receiving a first, RF frequency electromagnetic field and deriving power and address information from the first frequency, then generating a second RF frequency electromagnetic field in response, where the second electromagnetic field is characteristic of the data stored in memory. A transceiver (50) is disposed within the photographic printing and developing apparatus (10) with antenna (56) and support components for polling each transponder (54).

Abstract: Both a method and printer are provided that utilize a single microprocessor to modulate a thermal printhead and implement all other printing functions. In the method of the invention, the microprocessor expands numerical image data in the form of binary numbers indicative of the color tone of an image pixel into data bit streams. The microprocessor then stores at least a portion of each of the data bit streams in a temporary memory, and sequentially collates single bits of each of the data bit streams into a serial string of data bits which are then loaded into a shift register to modulate the thermal elements of the printhead.

Abstract: Ink jet printing apparatus and method using timing control of electronic waveforms for variable gray scale printing while eliminating image artifacts and while also reducing printing time and improving accuracy of ink droplet placement on a receiver medium. More specifically the prints an output image on a receiver medium in response to an input image file defined by a plurality of pixels, each pixel obtaining a pixel value. The apparatus includes a print head and a plurality of nozzles integrally attached to the print head. Each of the nozzles is capable of ejecting a plurality of ink droplets therefrom. A waveform generator generates a plurality of electronic waveforms, each of the waveforms being defined by a plurality of electric pulses supplied to the nozzles for ejecting the ink droplets. A printer performance look-up table is also provided for storing a plurality of waveform serial numbers therein.

Abstract: A printer with media supply spool adapted to sense type of media, and method of assembling same. A supply spool to be loaded into the printer is adapted to allow the printer to sense type of a media ribbon thereon. The supply spool comprises a shaft having a supply of media ribbon wound thereabout. A transceiver unit is disposed proximate the shaft. The transceiver is capable of transmitting a first electromagnetic field and sensing a second electromagnetic field. A transponder including a semi-conductor chip is integrally connected to the shaft and has encoded data previously stored therein indicative of the type of media ribbon. The chip is capable of receiving the first electromagnetic field to power the chip and then generating the second electromagnetic field as the chip is powered. The second electromagnetic field is characteristic of the data previously stored in the chip. The transceiver unit senses the second electromagnetic field, which second electromagnetic field has the data subsumed in the chip.

Abstract: Both a system and process are provided that utilize infra-red dyes to integrate data in a visually non-perceptible form into a printed, color image. The system operates by first selecting the areas of greatest light absorptivities out of the image to record the data, which may be sound information. Next the system determines a target color for each point on the image, as well as the amount of cyan, magenta and yellow coloring agents that must be deposited at each point to attain the desired color. The system then determines the color component additions that the infra-red dye will add to the darker areas when it is over printed thereon. The system subtracts some of the cyan, magenta and yellow coloring agents for each point in the selected areas prior to printing the image so that the target color is attained after the infra-red dye is printed over the selected areas.