Abstract: A counterbalance hinge (20, 20?) for a vehicle closure includes a pivot and counterbalance assembly (44) having a cam (46) and a spindle (50) with a helical threaded connection biased by a spring (56,56?) that provides closure counterbalancing. In one embodiment the spring (56) is of the helical tension type and another embodiment has the spring (56?) of the helical compression type.

Abstract: A vertical rack-type spline-forming machine based on a novel slide base arrangement comprising a pair of vertical slide bases structurally joined by a symmetrically arranged set of tie bars. The structurally-joined vertical slide bases can be rested in an upright position on a non-structural space frame which provides improved access and lift capabilities to the vertical machine. The machine also includes a novel drive system using independent electric motors, one motor associated with each vertical slide base to drive the rack on that base through a roller screw shaft mechanism. The racks are further electronically synchronized through position signals communicated between the motor drives, and the rack home positions are calibrated with electronic "datums" programmed into the motor drives and capable of being re-calibrated in programmable fashion if one of the racks loses synchronicity.

Abstract: A vertical rack-type spline-forming machine based on a novel slide base arrangement comprising a pair of vertical slide bases structurally joined by a symmetrically arranged set of tie bars. The structurally-joined vertical slide bases can be rested in an upright position on a non-structural space frame which provides improved access and lift capabilities to the vertical machine. The machine also includes a novel drive system using independent electric motors, one motor associated with each vertical slide base to drive the rack on that base through a roller screw shaft mechanism. The racks are further electronically synchronized through position signals communicated between the motor drives, and the rack home positions are calibrated with electronic "datums" programmed into the motor drives and capable of being re-calibrated in programmable fashion if one of the racks loses synchronicity.

Abstract: A spline forming rack having a plurality of parallel teeth for the cold forming of a spline on a workpiece wherein the land surfaces of the teeth have deposited thereon by a welding process a layer of particles of a hardening material such as tungsten carbide to increase both the wear resistance and the roughness of the land surfaces.

Abstract: An apparatus and method for forming a power transmission member from a thin-walled blank, the apparatus including a pair of dies (84) having opposed work surfaces, and a mandrel (50) positioned between the work surfaces of the dies (84) for receiving a blank (52) to be formed and rotated upon movement of the work surfaces of the dies in opposite directions during a forming operation. The mandrel (50) includes a work surface for cooperating with the work surface of the dies (84). Notch forming projections (70) on the work surfaces of the dies (84) cooperate with the work surface of the mandrel (50) for roll punching notches (72) through the blank (52) as the blank (52) is rotated between the moving dies (84).

Abstract: An apparatus and method for forming a power transmission member from a thin-walled blank, the apparatus including a pair of dies (84) having opposed work surfaces, and a mandrel (50) positioned between the work surfaces of the dies (84) for receiving a blank (52) to be formed and rotated upon movement of the work surfaces of the dies in opposite directions during a forming operation. The mandrel (50) includes a work surface for cooperating with the work surface of the dies (84). Notch forming projections (70) on the work surfaces of the dies (84) cooperate with the work surfaces of the mandrel (50) for roll punching notches (72) through the blank (52) as the blank (52) is rotated between the moving dies (84).

Abstract: An apparatus and method for forming a power transmission member from a thin-walled blank, the apparatus including a pair of dies (84) having opposed work surfaces, and a mandrel (50) positioned between the work surfaces of the dies (84) for receiving a blank (52) to be formed and rotated upon movement of the work surfaces of the dies in opposite directions during a forming operation. The mandrel (50) includes a work surface for cooperating with the work surface of the dies (84). Notch forming projections (70) on the work surfaces of the dies (84) cooperate with the work surfaces of the mandrel (50) for roll punching notches (72) through the blank (52) as the blank (52) is rotated between the moving dies (84).

Abstract: An apparatus and method for forming a power transmission member from a thin-walled blank, the apparatus including a pair of dies (84) having opposed work surfaces, and a mandrel (50) positioned between the work surfaces of the dies (84) for receiving a blank (52) to be formed and rotated upon movement of the work surfaces of the dies in opposite directions during a forming operation. The mandrel (50) includes a work surface for cooperating with the work surface of the dies (84). Notch forming projections (70) on the work surfaces of the dies (84) cooperate with the work surfaces of the mandrel (50) for roll punching notches (72) through the blank (52) as the blank (52) is rotated between the moving dies (84).

Abstract: An apparatus and method for forming a power transmission member from a thin-walled blank, the apparatus including a pair of dies (84) having opposed work surfaces, and a mandrel (50) positioned between the work surfaces of the dies (84) for receiving a blank (52) to be formed and rotated upon movement of the work surfaces of the dies in opposite directions during a forming operation. The mandrel (50) includes a work surface for cooperating with the work surface of the dies (84). Notch forming projections (70) on the work surfaces of the dies (84) cooperate with the work surfaces of the mandrel (50) for roll punching notches (72) through the blank (52) as the blank (52) is rotated between the moving dies (84).

Abstract: An apparatus (10) and die assembly (26, 30) for forming a splined power transmission member from a thin-walled blank. The apparatus (10) comprises a pair of die assemblies (26, 30), each including a supporting frame (28), first (42) and second (44) die bodies independently mounted on the supporting frame (28) in end-to-end coaxial relationship with each other, with rough (46) and finish (48) spline-forming surfaces formed on the first (42) and second (44) die bodies, respectively. The pair of die assemblies (26, 30) are supported with the spline-forming surfaces of the respective die bodies (42, 44) in spaced, oppoosed, parallel relationship to each other. A power drive mechanism sequentially moves the pair of die assemblies (26, 30) in opposed directions. The power drive means effectuates a rough spline-forming stroke and then returns the die assemblies (26, 30) to the neutral position.

Abstract: An apparatus (12) for cold sizing a round workpiece (14) having round surfaces of cylindrical shapes that are coaxial about a central axis A of the workpiece and have different diameters. A support (54,55) rotatably mounts the workpiece (14) about its central axis A between a pair of die assemblies (24a, 24b) which are spaced from each other. Each die assembly (24a,24b) includes a plurality of dies (56,58,60,62) that are respectively aligned with the round surfaces (46,48,50,52) of the workpiece (14). Movement of the die assemblies in opposite directions as each other engages sizing surfaces (66,68,70,72) of the dies with the aligned round surfaces of the workpiece to pressure size the workpiece surfaces. In one embodiment of the sizing apparatus (12), the die assemblies (24a, 24b) have elongated shapes and are moved rectilinearly in a parallel relationship to each other to perform the sizing.

Abstract: An apparatus and method for forming a power transmission member from a thin-walled blank, the apparatus including a pair of dies (84) having opposed work surfaces, and a mandrel (50) positioned between the work surfaces of the dies (84) for receiving a blank (52) to be formed and rotated upon movement of the work surfaces of the dies in opposite directions during a forming operation. The mandrel (50) includes a work surface for cooperating with the work surface of the dies (84). Notch forming projections (70) on the work surfaces of the dies (84) cooperate with the work surfaces of the mandrel (50) for roll punching notches (72) through the blank (52) as the blank (52) is rotated between the moving dies (84).

Abstract: A power transmission member (42), as well as apparatus (10,110,210) and method for forming the power transmission member (42) from a thin-walled blank. The apparatus (10,110,210) comprises a pair of opposed toothed dies (26,30;112,114;138,140). A toothed mandrel (40) is rotatably supported between the dies and received within the sleeve portion (46), flatly engaging an annular end wall (44) of the member. The dies (26,30;112,114;138,140) and mandrel (40) have chamfered surfaces (68,70), respectively, for forming a chamfered flange (66) on the power transmission member (42) as the toothed surfaces of the dies are relatively moved during the splining operation. A loading notch (122) is formed intermediately along the toothed work surfaces of each die member (112,114;138,140) for receiving a blank to be splined when the notches (122) are vertically aligned with one another in a neutral or loading position on opposite sides of the mandrel.

Abstract: An apparatus for forming splines in a first portion (22) of a shaft (13) of a workpiece (12) and a thread in a second portion (24) of the shaft (13) which has a smaller cross sectional diameter than the first portion (22), the apparatus including supports (26,28) for rotatably supporting the shaft (13) about the longitudinal axis A thereof and a pair of forming assemblies (36,36',38,38') mounted for movement with the workpiece (12) therebetween. The apparatus (10) is characterized by the forming assemblies (36,36',38,38') including oppositely opposed dies for simultaneously forming the splines in the first portion (22) of the shaft (13) having the larger cross sectional diameter and threads in the second portion (24) having the smaller cross sectional diameter in a single pass of the dies over the shaft (13).

Abstract: A power transmission member (42), as well as apparatus (10,110,210) and method for forming the power transmission member (42) from a thin-walled blank. The apparatus (10,110,210) comprises a pair of opposed toothed dies (26,30;112,114;138,140). A toothed mandrel (40) is rotatably supported between the dies and received within the sleeve portion (46), flatly engaging an annular end wall (44) of the member. The dies (26,30;112,114;138,140) and mandrel (40) have chamfered surfaces (68,70), respectively, for forming a chamfered flange (66) on the power transmission member (42) as the toothed surfaces of the dies are relatively moved during the splining operation. A loading notch (122) is formed intermediately along the toothed work surface of each die member (112,114;138,140) for receiving a blank to be splined when the notches (122) are vertically aligned with one another in a neutral or loading position on opposite sides of the mandrel.

Abstract: A mandrel of the type for making a transmission member (42) from a thin-walled blank. A toothed mandrel (40) is rotatably supported between a pair of dies and received within a sleeve portion (46), flatly engaging an annular end wall (44) of the member. The dies (26, 30; 112, 114; 138, 140) and mandrel (40) have chamfered surfaces (68, 70), respectively, for forming a chamfered flange (66) on the power transmission member (42) as the toothed surfaces of the dies are relatively moved during the splining operation.

Abstract: A method for forming a power transmission member (42) from a thin-walled blank. The apparatus (10, 110, 210) comprises a pair of opposed toothed dies (26, 30; 112, 114; 138, 140). Initial opposed movement of dies (112, 114; 138, 140) from a loading position simultaneously engages opposing pairs of similar rough forming teeth (124, 126, 128) and mandrel teeth (48) with a sleeve portion (46) therebetween, rough forming splines therein. The dies (112, 114; 138, 140) are then moved in the reverse direction, simultaneously engaging opposed pairs of similar finishing teeth (130, 132) and the mandrel teeth (48) with the sleeve (46) therebetween to finish forming the splines (64) therein. Opposed rows of raised synchronizing teeth (142) respectively extend along the toothed work surfaces of the dies and mandrel and are spaced inwardly therefrom, meshing together to rotate the mandrel and coordinate the relative movement of the dies and mandrel during a splining operation.

Abstract: The invention relates to apparatus 1 for holding a tool of a machine 2 for pressure forming surface configurations on a rotary workpiece comprising an elongate support 3 (of L-shape) on which a tool 4 is mountable, first automatic 5 means for shifting the support 3 longitudinally for adjusting the position of the tool 4, and second automatic means 6 for securing the support 3 in a shifted position.

Abstract: An apparatus (10) and die assembly (26,30) for forming a splined power transmission member from a thin-walled blank. The apparatus (10) comprises a pair of die assemblies (26,30), each including a supporting frame (28), first (42) and second (44) die bodies independently mounted on the supporting frame (28) in end-to-end coaxial relationship with each other, with rough (46) and finish (48) spline-forming surfaces formed on the first (42) and second (44) die bodies, respectively. The pair of die assemblies (26,30) are supported with the spline-forming surfaces of the respective die bodies (42,44) in spaced, opposed, parallel relationship to each other. A power drive mechanism sequentially moves the pair of die assemblies (26,30) in opposed directions. The power drive means effectuates a rough spline-forming stroke and then returns the die assemblies (26,30) to the neutral position. Subsequently, there is a finish spline-forming stroke and then return to the neutral position.

Abstract: An apparatus for forming splines in a first portion (22) of a shaft (13) of a workpiece (12) and a thread in a second portion (24) of the shaft (13) which has a smaller cross sectional diameter than the first portion (22), the apparatus including supports (26,28) for rotatably supporting the shaft (13) about the longitudinal axis A thereof and a pair of forming assemblies (36,36',38,38') mounted for movement with the workpiece (12) therebetween. The apparatus (10) is characterized by the forming assemblies (36,36',38,38') including oppositely opposed dies for simultaneously forming the splines in the first portion (22) of the shaft (13) having the larger cross sectional diameter and threads in the second portion (24) having the smaller cross sectional diameter in a single pass of the dies over the shaft (13).