Abstract: A roofing shingle (20) comprises a web (22) of roofing material configured with a first series of sealant material sites (60) and a second series of sealant material sites (62) provided on the roofing shingle (20). The web (22) of roofing material is configured with a length dimension (L) and a width dimension (W). The sealant material sites 60 of the first series are provided along a first axis (66) which is essentially parallel to the length dimension of the web. The sealant material sites (60) of the first series are discontinuous along the first axis (66) and separated from one another along the first axis by a first interval (70). The sealant material sites of the second series (62) are provided along a second axis (68) which is essentially parallel to the length dimension of the web and spaced apart from the first axis (66) with respect to the width dimension.

Abstract: A roofing shingle (20) comprises a web (22) of roofing material configured with a first series of sealant material sites (60) and a second series of sealant material sites (62) provided on the roofing shingle (20). The web (22) of roofing material is configured with a length dimension (L) and a width dimension (W). The sealant material sites 60 of the first series are provided along a first axis (66) which is essentially parallel to the length dimension of the web. The sealant material sites (60) of the first series are discontinuous along the first axis (66) and separated from one another along the first axis by a first interval (70). The sealant material sites of the second series (62) are provided along a second axis (68) which is essentially parallel to the length dimension of the web and spaced apart from the first axis (66) with respect to the width dimension.

Abstract: A laminated building sheathing comprises a rigid foam board and a facer. The rigid foam board comprises a drainage pattern formed on a major surface of the foam board. The drainage pattern comprises a drainage channel. The facer is configured to cover the major surface of the rigid form board and to essentially conform to the drainage pattern. The facer is semi-permanently bonded to the drainage channel but permanently bonded to non-channel planar portions of the major surface.

Abstract: A laminated building sheathing comprises a rigid foam board and a facer. The rigid foam board comprises a drainage pattern formed on a major surface of the foam board. The drainage pattern comprises a drainage channel. The facer is configured to cover the major surface of the rigid form board and to essentially conform to the drainage pattern. The facer is semi-permanently bonded to the drainage channel but permanently bonded to non-channel planar portions of the major surface.

Abstract: Processes of making slightly sloped roofing members/products (30, 130) for drainage of essentially flat roofs and the products (e.g., sloped roofing members) produced thereby are provided. Some of the processes comprise feeding a series of mold members (50, 150) in a conveyance direction (26) toward a laminator (22) wherein the sloped roofing members are cured. In various embodiments such processes comprise feeding a bottom facer (42) in the conveyance direction toward the laminator (22); depositing a foam-forming mixture (46) on the bottom facer (42); feeding a top facer (44) in the conveyance direction toward the laminator whereby the foam-forming mixture is interposed between the bottom facer (42) and the top facer (44); feeding the series of mold members (50, 150) in the conveyance direction toward the laminator (22) and beneath the bottom facer (44); and curing the foam-forming mixture in the laminator to form a solidified web comprising the sloped roofing member (28, 128).

Abstract: A laminated panel comprises at least one facer comprising a coating applied to a facer sheet to provide a coated facer surface, and a thermosetting plastic foam firmly adhered to the coated facer surface. In an example, non-limiting embodiment, the facer sheet comprises a nonwoven glass mat; the coating comprises a coating mixture comprising a mineral pigment and a dried latex; and the thermosetting plastic foam is comprised of an insulation material selected from the group consisting of polyurethane modified polyisocyanurate foam, polyurethane foam, and phenolic-formaldehyde foam. In an example variation, the nonwoven glass mat has the coating applied to two opposing flat surfaces thereof.

Abstract: A coated glass mat comprises a glass mat substrate having non-woven glass fibers and a coating which essentially uniformly penetrates the glass mat substrate to desired fractional thickness of the coated glass mat. The coating imparts a tensile strength to the coated glass mat which on average is at least 1.33 times greater than the tensile strength of the glass mat substrate without the coating. In example embodiments, penetration of the coating into the glass mat substrate preferably extends to a depth of from twenty five percent of a thickness of the coated glass mat to seventy five percent of the thickness of the coated glass mat. Moreover, a non-coated thickness of the coated glass mat is sufficiently thick for bonding purposes with, e.g., a gypsum slurry or other core materials such as thermoplastic or thermosetting plastics. The coating has a porosity in a range of from 1.3 CFM to 5.0 CFM, e.g.

Abstract: A coated glass mat comprises a glass mat substrate having non-woven glass fibers and a coating which essentially uniformly penetrates the glass mat substrate to desired fractional thickness of the coated glass mat. The coating imparts a tensile strength to the coated glass mat which on average is at least 1.33 times greater than the tensile strength of the glass mat substrate without the coating. In example embodiments, penetration of the coating into the glass mat substrate preferably extends to a depth of from twenty five percent of a thickness of the coated glass mat to seventy five percent of the thickness of the coated glass mat. Moreover, a non-coated thickness of the coated glass mat is sufficiently thick for bonding purposes with, e.g., a gypsum slurry or other core materials such as thermoplastic or thermosetting plastics. The coating has a porosity in a range of from 1.3 CFM to 5.0 CFM, e.g.

Abstract: A roofing shingle (20) comprises a web (22) having a shingle major dimension (24) and a shingle minor dimension (26). The web (22) in turn comprises a headlap portion (30) and plural tabs (32). The headlap portion (30) extends along a web first edge (34) which is parallel to the shingle major dimension. The plural tabs (32) are formed along a web second edge (36) which is parallel to the web first edge. Adjacent ones of the plural tabs (32) are separated by a cut out (40). The cut out (40) extends in the shingle minor dimension (26). As formed, each of the plural tabs (30) has a greater extent along the shingle minor dimension (26) than along the shingle major dimension (24).

Abstract: A web of roofing material (20) is perforated for segmentation into plural trapezoidal-shaped shingles (22). In view of the perforation (24) of the web (20), the trapezoidal-shaped shingles (22) are pre-configured for use as hip and ridge shingles advantageously having edges pre-shaped to align upon installation to present an essentially straight line of edges of contiguous shingles. The hip and ridge shingles are detachable from the web at the perforation to facilitate use of the shingles on a roofing obliquity (40).

Abstract: A nonwoven web has a weight sufficient for construction industry use and comprises at least forty percent (40%) recycled waste paper. At least one surface of the web bears a biocide, e.g., has a biocide applied thereto. Preferably the weight of the web is greater than fifteen pounds per thousand square feet (15-lbs/MSF). Preferably the biocide is zinc pyrithione. The web preferably bears at least 50-grams of biocide per thousand square feet per side of said web. One example use of the web is as builders felt, with other uses including as a facer for a laminate board and for asphalt-impregnated webs. The biocide-bearing nonwoven web is specifically directed to use in building construction. One example use of the web is as builders felt, with other uses including as a facer for a laminate board and for asphalt-impregnated webs.

Abstract: A nonwoven web has a weight sufficient for construction industry use and comprises at least forty percent (40%) recycled waste paper. At least one surface of the web bears a biocide, e.g., has a biocide applied thereto. Preferably the weight of the web is greater than fifteen pounds per thousand square feet (15-lbs/MSF). Preferably the biocide is zinc pyrithione. The web preferably bears at least 50-grams of biocide per thousand square feet per side of said web. One example use of the web is as builders felt, with other uses including as a facer for a laminate board and for asphalt-impregnated webs. The biocide-bearing nonwoven web is specifically directed to use in building construction. One example use of the web is as builders felt, with other uses including as a facer for a laminate board and for asphalt-impregnated webs.

Abstract: A web of roofing material (20) is perforated for segmentation into plural trapezoidal-shaped shingles (22). In view of the perforation (24) of the web (20), the trapezoidal-shaped shingles (22) are pre-configured for use as hip and ridge shingles advantageously having edges pre-shaped to align upon installation to present an essentially straight line of edges of contiguous shingles. The hip and ridge shingles are detachable from the web at the perforation to facilitate use of the shingles on a roofing obliquity (40).

Abstract: A coated glass mat comprises a glass mat substrate having non-woven glass fibers and a coating which essentially uniformly penetrates the glass mat substrate to desired fractional thickness of the coated glass mat. The coating imparts a tensile strength to the coated glass mat which on average is at least 1.33 times greater than the tensile strength of the glass mat substrate without the coating. In example embodiments, penetration of the coating into the glass mat substrate preferably extends to a depth of from twenty five percent of a thickness of the coated glass mat to seventy five percent of the thickness of the coated glass mat. Moreover, a non-coated thickness of the coated glass mat is sufficiently thick for bonding purposes with, e.g., a gypsum slurry or other core materials such as thermoplastic or thermosetting plastics. The coating has a porosity in a range of from 1.3 CFM to 5.0 CFM, e.g.

Abstract: A thermally insulative building construction panel (10) is comprised of a first or top sheet (20) that is a rigid nail-anchoring material; a second sheet (22) comprised of aluminum foil firmly adhered to the top sheet (20); and, a third or bottom sheet (26) comprised of an insulation material comprising low density foam insulation. A plurality of spacer members (24) are sandwiched in fixed positions between the second sheet (22) and the third (bottom) sheet (26) for defining air channels (25) between the sheets and between the spacer members themselves to permit multi-dimensional air flow substantially throughout the panel. In a first example embodiment, plural discrete spacer members are arranged in a pattern such that, for the discrete spacer members arranged in any direction of alignment, an air channel extends perpendicular to the direction of alignment.

Abstract: A nonwoven web has a weight sufficient for construction industry use and comprises at least forty percent (40%) recycled waste paper. At least one surface of the web bears a biocide, e.g., has a biocide applied thereto. Preferably the weight of the web is greater than fifteen pounds per thousand square feet (15-lbs/MSF). Preferably the biocide is zinc pyrithione. The web preferably bears at least 50-grams of biocide per thousand square feet per side of said web. One example use of the web is as builders felt, with other uses including as a facer for a laminate board and for asphalt-impregnated webs. The biocide-bearing nonwoven web is specifically directed to use in building construction. One example use of the web is as builders felt, with other uses including as a facer for a laminate board and for asphalt-impregnated webs.

Abstract: A coated glass mat comprises a glass mat substrate having non-woven glass fibers and a coating which essentially uniformly penetrates the glass mat substrate to desired fractional thickness of the coated glass mat. The coating imparts a tensile strength to the coated glass mat which on average is at least 1.33 times greater than the tensile strength of the glass mat substrate without the coating. In example embodiments, penetration of the coating into the glass mat substrate preferably extends to a depth of from twenty five percent of a thickness of the coated glass mat to seventy five percent of the thickness of the coated glass mat. Moreover, a non-coated thickness of the coated glass mat is sufficiently thick for bonding purposes with, e.g., a gypsum slurry or other core materials such as thermoplastic or thermosetting plastics. The coating has a porosity in a range of from 1.3 CFM to 5.0 CFM, e.g.

Abstract: A rigid closed cell polyisocyanate-based foams is created by reacting at least one organic polyisocyanate with compounds having at least two active hydrogen atoms in the presence of an n-pentane blowing agent. When the foam is formed into a laminated board with facers, the foam formulation includes a sufficient amount of a common blend of cleaning solvent chemicals to cause a noticeable improvement in facer adhesion. The chemicals used to improve facer adhesion are a standard blend of industrial cleaning solvents called “Di-Basic Esters” or DBE. The actual chemical compounds in one mode of this mixture are the methyl esters of about 59% glutaric acid, about 20% succinic acid, and about 21% adipic acid. The minimum rate of addition of the Di-Basic Esters”[DBE] thought to be effective may be less than about 0.5 parts per hundred parts of polyol (pphpp). The currently preferred embodiments use add-on rates within the range of about 0.5 to about 5.

Abstract: A rigid closed cell polyisocyanate-based foams is created by reacting at least one organic polyisocyanate with compounds having at least two active hydrogen atoms in the presence of an n-pentane blowing agent. When the foam is formed into a laminated board with facers, the foam formulation includes a sufficient amount of a common blend of cleaning solvent chemicals to cause a noticeable improvement in facer adhesion. The chemicals used to improve facer adhesion are a standard blend of industrial cleaning solvents called “Di-Basic Esters” or DBE. The actual chemical compounds in one mode of this mixture are the methyl esters of about 59% glutaric acid, about 20% succinic acid, and about 21% adipic acid. The minimum rate of addition of the Di-Basic Esters” [DBE] thought to be effective may be less than about 0.5 parts per hundred parts of polyol (pphpp). The currently preferred embodiments use add-on rates within the range of about 0.5 to about 5.