Abstract: A case packing robot comprising a two dimensional articulated robot suspended from the top of a Cartesian gantry-type frame enclosure. All drive motors are fixed to the Cartesian gantry-type enclosure and all packing operations take place within the confines of the gantry frame structure that defines the operating envelope. Such a “hybrid” robot uses an open framework and all slanted or slantable surfaces that are easily sanitized thus providing all of the sanitary advantages of the most desirable articulating robots while supplying many of the operational and maintenance advantages of a Cartesian gantry-type robot, especially the ability to reach down into a packing container.

Abstract: A metering system for handling product through a packaging operation comprising: a mechanism for transporting individual product units in discrete lanes to a staging area ahead of a subsequent processing operation; a stop for restraining the flow of product before it enters the subsequent processing operation; a mechanism for detecting when a predetermined quantity of product has accumulated in each lane of the staging area against the stop; and a mechanism for restraining by individual lane further quantities of product before they enter the staging area.

Abstract: A combination sealing and cutting device comprising: an elongated anvil having an elongated slot therein; an elongated blade having a longitudinal aperture therein; a heating element in the longitudinal aperture; and an actuator mechanism for driving the blade toward and into the elongated slot to accomplish simultaneous sealing and cutting of overlying polymer films. According to various preferred embodiments, the combination sealing and cutting device further includes a pair of parallel flanges extending along both edges of the blade that serve to retain the blade; and film retaining beads along the longitudinal edges of the parallel flanges that serve to retain the plastic films being cut and sealed against the outer edges of the elongated slot.

Abstract: An adjustable lane guide system comprising: 1) first and second generally parallel and spaced apart support bars; 2) a plurality of lane guides generally perpendicular to the support bars; and 3) a plurality of adjustable attachment mechanisms joining the lane guides to the first and second support bars. Each of the adjustable attachment mechanisms comprises a bearing block that engages the support bars; a pair of opposing wings on either side of the bearing block also engaging the support bars and each having first and second ends, the first ends hingeably attached to the bearing block and the second ends flared by a spring located between the pair of opposed wings such that pressure applied to each of the second ends causes the wings to be drawn toward each other against the pressure of the spring thereby allowing the adjustment mechanisms to move laterally along the support bar so that the distance between adjacent lane guides can be changed along the first and second support bars.

Abstract: Apparatus and method for holding an uncompressed bundle of product from the top with a vacuum assisted end effector and then simultaneously compressing the bundle from all sides at the same time with thin compression plates located about the periphery of a vacuum assisted end effector to form an evenly compressed product bundle that is then placed in a container with the compression plates between the product and the container walls. Once the bundle is received in the container, vacuum is removed; the inward force of the compression plates released and the compression plates removed vertically from between the product and the containers walls. The simultaneous compression from all sides provides even distribution of forces on the product and ensures that all product is compressed or deformed to the same degree. Using the apparatus described herein to place the bottom of the products gently onto the inside bottom of the container is further advantageous.

Abstract: A contact activated vacuum assisted suction cup assembly comprising: 1) a cylindrical bellowed or corrugated cup defining a plurality of interconnected bellows or corrugations of alternating, coaxial large and small diameter areas, hereinafter “bellows”, and having; A) an open contact end; and B) a valve end including a valve seat; 2) a valve stem having first and second extremities; 3) a valve plate intermediate the open contact end and the valve end in one of the large diameter areas attached to the first extremity; and 4) a valve stop attached to the valve stem at the second extremity that can engage the valve seat in the closed position. A picking device comprising a vacuum plenum having a plurality of the previously described contact activated vacuum assisted suction cup assemblies mounted therein in plenum apertures that engage a peripheral flange about the valve end is also described.

Abstract: A splicing device comprising: an elongated anvil having an elongated slot therein; an elongated splicing head having a pair of spaced apart tips extending therefrom and having a longitudinal aperture therein; a heating element in the longitudinal aperture; and an actuator mechanism for driving one of the tips toward and into the elongated slot to weld two overlying polymer films together and the other of the tips into cutting contact with a polymeric film from a spent roll of film. According to various preferred embodiments, the splicing device further includes a pair of retaining members on either side of the anvil that serve to retain films to be spliced in taut contact with the anvil during splicing, and a turret section for rotating full and spent rolls of polymeric film into position for continued operation and reloading.

Abstract: In collating packaging equipment and the like, a novel flight that comprises a flight body including at least one spring loaded arm that engages the conveyor drive chain to allow rapid and simplified interchangeability of flight arrangements, i.e. pitch or pocket size, without the need for disassembly and re-assembly of the entire flight drive mechanism.

Abstract: A two axis, two drive mechanism, two belt design Cartesian robot wherein each axis is independently controlled and all applied forces are along the centerline of the robot structure. This unique design allows for the use of a low cost control system since a so-called “multi-axis motion controller” is not required. Co-location of the drive systems allows support of the robot from one end. Centering of forces acting on a carriage assembly allows for the reduction of the weight of the robot for a given payload.