Abstract: A technique is described for producing fluids from a series of wells. Production fluids from production wells are raised from the wells and deposited in a separation unit. The production fluids typically include both liquid and gas phase components. The separation unit utilizes a plurality of separation stages to separate the gas and liquid phase components in the production fluids.

Abstract: A modular system for deploying and powering a device, such as an electric submergible pumping system, in a well. The modular system includes a plurality of interconnectable segments that each include an outer section of tubing and an internal power cable. Each section includes a tubing connector and a power cable connector that permits ready connection of sequential segments when deploying a device or system downhole.

Abstract: A coiled tubing system deploys an electric submergible pump system within a wellbore. The coiled tubing system includes an internal power cable for providing power to a submergible motor. Additionally, a control line, such as a hydraulic line, is disposed within the hollow interior of the coiled tubing to provide an input to the submergible pumping system. The control line is preferably routed through an interior space of a connector unit disposed between the coiled tubing and the submergible motor.

Abstract: A subsurface valve with a pressure-equalizing mechanism is provided to permit pressure above and below a valve closure member to equalize prior to the opening of the valve closure member. The pressure-equalizing mechanism may be installed, for example, in the valve closure member or in an annular housing in the subsurface valve. The mechanism includes a pilot activator disposed for reciprocal movement within a pilot bore. A flow tube that is disposed for longitudinal movement with a longitudinal bore of the subsurface valve is used to shift the pilot activator within the pilot bore from a closed or sealed position to an open or equalizing position. In the open position, fluid pressure below the valve closure member is allowed to flow through a pilot passageway that establishes fluid communication between the pilot bore and a cylinder within which a pilot piston is moveably disposed.

Abstract: A system and method for producing a low specific gravity liquid from underground storage. The system includes a subterranean cavern and a sump in fluid communication with a floor of the cavern. A bottom intake ESP system is deployed to draw liquid from the sump to fully drain the cavern without vaporizing the liquid at the pump intake.

Abstract: A modular stator for use in an electric motor. The modular stator includes a plurality of stator sections and a plurality of connectors. The plurality of stator sections have conductors extending therethrough with exposed terminal ends. The connectors have corresponding conductive elements with receptacles for receiving the terminal ends. Thus, a given stator may be assembled to a variety of desired lengths by connecting the appropriate number of modular components.

Abstract: A motor protector for use in protecting an electric motor in a subterranean environment. The motor protector utilizes a dual, flexible bladder system. One of the expandable bladders provides for the expansion and contraction of motor oil. The other expandable bladder contains a supply of neutralizing solution. The bladder filled with neutralizing solution cooperates with the bladder filled with motor oil to maintain the expandable bladder bathed in neutralizing solution. This prevents migration of corrosive agents into the motor oil.

Abstract: A system for pumping high gas-to-liquid ratio well fluids. The system includes a submersible pumping system having a submersible motor and a submersible pump driven by the motor. The system further includes deployment tubing, such as production tubing or coiled tubing, through which wellbore fluid is produced. A bypass is connected into the system to conduct a portion of the wellbore fluid intaken by the submersible pumping system to a position upstream of the pump intake. Because this recirculated fluid has a lower gas-to-liquid ratio and a lower viscosity, its reintroduction into the new wellbore fluid promotes efficiency of pumping and decreased wear on pumping system components.

Abstract: A technique is provided for supplying electrical power to a submersible pumping system in a well completion. The pumping system includes a submersible electric motor, a pump driven by the motor and a separator for separating liquid and gas phase components of the wellbore fluids. The gas phase components are produced through a first passageway in an isolating packer, with liquid phase components being produced through a separate passageway through the packer. A transition assembly, including a connector adapter is provided in either the liquid or gas flow path, and either on the lower or upper side of the packer. The transition assembly incorporates a connector for securing upper and lower cable portions to one another. The lower cable portion extends from the connector to the electric motor, while the upper cable assembly extends from the connector to the earth's surface.

Abstract: A system for separating gas from a wellbore fluid as it is produced to the surface. The system includes a progressing cavity pump, a submergible electric motor and a fluid intake. The submergible electric motor is connected to the progressing cavity pump to drive the pump and draw wellbore fluid through the fluid intake. The fluid intake includes a hollow interior defined by a thick-walled section. Additionally, the fluid intake includes a plurality of fluid passageways extending through the thick-walled section. The passageways are oriented to create a reversal in fluid flow, and thus a release of gas, as the fluid is draw into the fluid intake.

Abstract: The invention is directed to a retaining ring for securing components along a shaft by transferring the compression load between the components, thereby preventing the adjacent components from separating. The retaining ring includes a pair of arcuate interlocking members having a first end, a second end, an inner wall and an outer wall. The outer wall includes a first surface and the inner wall includes a second surface thereby defining a thickness between the first surface and the second surface. The inner wall also includes a third surface thereby defining a thickness between the third surface and the first surface, wherein the thickness between the third surface and the first surface is less than the thickness between the second surface and the first surface. The inner wall also includes a fourth surface joining the second surface and the third surface to define a smooth transition therebetween.

Abstract: A dual submergible pumping system permits pumping of fluids from separate zones within a narrowly confined wellbore without commingling of fluids. The system includes a single deployment tubing from which a first and second submergible pumping system are suspended. The system further includes a fluid transport system having one fluid flow path defined by the hollow interior of the deployment tubing and a second fluid flow path isolated from the first flow path.

Abstract: The present invention is a self adjusting, volume balanced, single energizer rigid face seal for rolling cutter drill bits with floating journal bearings. Volume balancing is accomplished by utilizing a floating static seal between the rigid face seal ring and the bearing shaft. This floating static seal ring is moved axially within a annular groove by the volume pulses caused by the axial play of the cutter when in operation. At one end of the annular groove the geometry of the rigid seal ring and bearing shaft are set such that the seal assembly achieves volume balance when the bearing is running on its OD. If the bearing is running on its OD, the floating static seal will move from where ever it is in the annular groove by the volume pulses until it reaches the balance volume position.

Abstract: In a broad aspect, the present invention is a downhole hydraulic multiplexer, which is comprised of one or more piloted shuttle valves, and method of using. The invention takes one or more input signals from a surface control panel or computer, said signals may be electric or hydraulic, and converts said signals into a plurality of pressurized hydraulic output channels. The invention is shown in a variety of preferred embodiments, including a tubing deployed version, a wireline retrievable version, and a version residing in the wall of a downhole completion tool. Also disclosed is the use of multiple shuttle valves used in parallel or in series to embody a downhole hydraulic fluid multiplexer, controllable by and reporting positions of said shuttle valves to said surface control panel or computer.

Abstract: In a broad aspect, the invention is an orienting and locking swivel including: a locking ratchet housing having a longitudinal bore; a first tubular member partially disposed within the longitudinal bore of the locking ratchet housing; a second tubular member partially disposed within the longitudinal bore of the locking ratchet housing, and releasably engageable with the locking ratchet housing; a first split housing engaged with the locking ratchet housing and releasably engageable with the first tubular member; and a second split housing engaged with the locking ratchet housing and releasably engageable with the second tubular member. The swivel may further include a locking ratchet disposed within a locking ratchet recess in the locking ratchet housing. A method of orienting a plurality of eccentric well tools is also provided, as is a downhole well assembly.

Abstract: The present invention is a connector which connects a first control line in a downhole well tool to a second control line. The connector may include a main body having a longitudinal bore therethrough, a tubular extension threadably secured within a mounting bore in the well tool, and a metal seal ring disposed between a shoulder on the tubular extension of the main body and having an outer conical surface engaged with a conical surface of the mounting bore. The connector may also include a sealing sleeve having a longitudinal bore including a first conical surface adjacent a first end of the sealing sleeve and a second conical surface adjacent a second end of the sealing sleeve; a first ferrule, a second ferrule, and a third ferrule, each being an annular member having an outer conical surface and disposed within the longitudinal bore of the main body.

Abstract: An apparatus for remotely controlling fluids in a well is provided. The flow control apparatus may include a body member having a flow port in an outer wall of the body member, and a flow aperture spaced inwardly from the outer wall. A remotely shiftable valve member may be disposed for reciprocal movement within the body member to regulate fluid flow through the flow aperture and flow port. An indexing sleeve may be rotatably disposed within the body member and engaged with the shiftable valve member to shift the valve member within the body member. An operating piston may be engaged with the indexing sleeve and movably disposed within the body member in response to pressurized fluid. A locking mechanism may also be included for locking the shiftable valve member in a closed, or sealing, position. Electrically-operated mechanisms for shifting the valve member is also provided.

Abstract: A downhole pumping system includes a downhole pump that is coupled to a downhole motor. The downhole motor includes a motor protector that utilizes one or more retractable and extensible bellows, instead of an elastomeric bag, to accommodate motor oil contraction and expansion.

Abstract: A device for regulating fluid flow in a well is provided. The device may include: a body member having a central bore extending therethrough, at least one flow port, and a first valve seat; a sleeve member movably disposed within the central bore of the body member, and having a second valve seat adapted for cooperable sealing engagement with the first valve seat; means for selectively controlling movement of the sleeve member to regulate fluid flow through the at least one flow port; and conduit means for transmitting energy to the movement means. The conduit means may include a first and a second hydraulic control line, a single hydraulic control line, or a single electrical conductor. The movement means may include: a piston connected to the sleeve member and movable in response to a combination of hydraulic fluid, pressurized gas, spring force, and/or annulus pressure; or an electric motor connected to the sleeve member.

Abstract: A subsurface well safety valve having a flow tube telescopically movable in a housing for controlling the movement of a valve closure member. A piston and cylinder assembly actuates the flow tube and is in communication with hydraulic control fluid from the well surface on one side and a gas biasing chamber on the second side and includes a spring acting on the flow tube to close the valve. An equalizing system equalizes fluid pressure on opposite sides of the piston and cylinder assembly in the event of a failure in the seal between the piston and cylinder thereby allowing the spring to close the valve. The equalizing system uses fewer components than previous designs and utilizes a new reference chamber design that allows the reference chamber and the piston to be positioned within the same axial length reducing the overall length of the safety valve over previous designs.