Abstract: A rotary cutting tool for cutting a spherical seat on a surface of a workpiece comprises a body adapted to carry cutting inserts. The body is fixed to a drive shaft which rotates the body about a longitudinal center axis of the body. The body includes a forwardly facing front surface of generally convex shape, and a plurality of insert seats formed in the front surface in circumferentially spaced relationship about the axis. Each of the seats faces forwardly and comprises recesses of generally pyramidal shape. A screw threaded hole extends through each of the seats in a rearward direction and is adapted to receive an insert fastening screw. The cutting inserts include projections of generally pyramidal shape received in respective ones of the recesses. The projections are formed by a first plurality of V-shaped parallel grooves intersected by a second plurality of V-shaped parallel grooves arranged perpendicular to the first groove.

Abstract: A metal cutting insert is made by sintering an insert body and coating the sintered insert body with a conventional coating. Subsequently, a supporting surface of the insert is ground smooth while removing the coating therefrom. The supporting surface of the insert is thereby formed by an uncoated, smoothly ground surface of the sintered body.

Abstract: A broaching insert, such as a slotter or semifinisher, which cuts through a workpiece is configured such that side cutting edges of the broaching insert contact the workpiece simultaneously. If the broaching insert is a slotter, a center portion of the cutting edge which interconnects the side cutting edge makes contact with the workpiece ahead of the side cutting edges. If the insert is a semi-finisher, the side cutting edges are scalloped so as to reduce shock upon engagement with the workpiece. The broaching insert is ideally suited to the cutting of workpieces oriented obliquely relative to the direction of cutting. In order to minimize snap-back of the broaching insert as it exits the workpiece, the broaching insert is sequentially passed through back-up disks of gradually diminishing hardness, whereby the compressive loading on the insert is relieved gradually.

Abstract: A broaching tool includes a holder and a plurality of broaching inserts mounted therein. Spacers are situated between successive pairs of inserts and are formed of a tougher material than the inserts. Each spacer includes a reinforcing web which abuts against a rear surface of its respective leading insert. The reinforcing web extends higher than a lower level of the cutting edge of that respective leading insert, so as to reinforce that insert. The web terminates short of its respective trailing insert, whereby a space is formed between the reinforcing web and the trailing insert for receiving chips formed by the latter.

Abstract: Improved adherence of oxide wear layers on hard metal or cemented carbide substrates is obtained by providing a thin surface-oxidized bonding layer comprising a carbide or oxycarbide of at least one of tantalum, niobium or vanadium, optionally adding aluminum to the bonding layer, and finally providing an outer oxide layer layer.

Abstract: A broach assembly including a holder having an elongated slot for housing at least one cutting insert and semicircular wedges having a pair of cutting insert engaging faces which are adapted to secure the cutting inserts in the slot and to prevent misalignment and uneven wear.

Abstract: A clamping device for releasably securing a tooling adaptor in a tool clamp block comprising a generally cylindrical member having an eccentric slot for engaging and securing the tooling adaptor, the cylindrical member adapted to move in the direction of its longitudinal axis to reversibly load and engage the tooling adaptor.

Abstract: A system and method for storing and selectively transferring cutting tools to a tool holder of a machine tool comprising a bar coder for providing coded labels containing information such as the type of tool and their offsets and affixing the label to the cutting tools. The indexed cutting tools are placed in a tool storage magazine that presents the tools for transfer where a bar code reader scans the labels and selects the needed cutting tool. A tool changing mechanism grips the selected tool, removes it from the storage magazine and transfers it to the tool holder while concurrently transferring a cutting tool from the tool holder to the storage magizine.

Abstract: A retention knob for reversibly locking a tool holder to a locking device in which the shaft of the retention knob has a pair of opposed recesses separated by non-recessed portions to thereby provide a significantly stronger locking engagement between the tool holder and the locking device. Also disclosed are cutting tool assemblies employing the retention knob.

Abstract: A ceramic composite containing less than 90% of a single phase silicon aluminum oxynitride and titanium nitride in an amount of up to about 10% by weight. Also disclosed are silicon nitride containing compositions for forming the composite and methods of producing the composite from the composition.

Abstract: A collar adapted to be engaged about a rotating cutting tool for continuously transporting a cutting fluid from a stationary source to the cutting tool including outer and inner rings in sealed relationship forming a cutting fluid channel and at least one low friction material containing channel and a pair of tenon keys positioned in curvilinear grooves on the surface of the inner ring to provide a sealed passageway for the flow of the cutting fluid from the collar to the cutting tool, and cutting tools employing the same.

Abstract: A tool assembly which comprises a tool holder and tool block having respective alignable opposed slots and further includes a registration key secured in one pair of aligned slots and a thrust key secured in the other pair of aligned slots, the thrust key having an upper wall section adapted to engage the wall of the other tool holder slot to thereby cause the tool holder to rotate until the wall of the opposite slot is pressed against a corresponding wall of the registration key.

Abstract: A double retention pin assembly for securely locking a cutting insert in a recess of a cutting tool wherein the cutter body has an axial hole having a biaxial orientation, a primary retention pin is inserted into the axial hole along one of said axes and then angled with respect to said axis, and a secondary retention pin insertable into the axial hole of the primary retention pin and having the same angular orientation as the angled primary retention pin, said secondary retention pin exerting both a radial and axial locking force against the cutting insert.

Abstract: An apparatus and tool assembly containing the same which includes a rotatable ring and a series of bearings in contact with the inner surface of the rotatable ring wherein the bearings are angled with respect to the longitudinal axis of the cutting tool assembly so that when the ring is rotated, it moves axially toward the tool holder along a helical path to thereby compress a tube containing the shaft of the cutting tool and thereby secure the cutting tool in the tool holder.

Abstract: A cutting insert assembly including a cutting insert having at least one prismatic face wherein one of said prismatic faces engages a corresponding face of a wedge, wherein the cutting insert has a positive rake angle and excellent heel clearance to obtain the benefits of both positive and negative rake angle cutting inserts.

Abstract: A cutting tool having a cutting tool insert which is automatically rotationally indexable and including a shank and an indexable cutting tool insert rotatably connected to the shank, the insert including a plurality of cutting edges and side surfaces therebetween, the cutting tool is also provided with an indexing device, lock pin, cam plate and eccentric cam pin, wherein the indexing device comprises a sliding key and a pair of indexing legs attached thereto for engaging a serrated portion of the lock pin to which the cutting tool insert is attached for indexing the insert on the lock pin upon rotation of the cam pin which effects a lateral movement of the cam plate along the longitudinal axis of the shank whereby the cam plate engages the sliding key causing it to also move laterally to engage the indexing legs on the lock pin and the cutting insert attached thereto.

Abstract: A locking assembly for locking components of a machine tool together including a rotatable bar having wedges reversibly movable thereon for simultaneously engaging wedge receiving spaces of one of the tool components while a portion of the wedges are secured in corresponding space in another tool component to thereby provide full face to face interlocking engagement of the wedges and the tool components. Machine tool components interlocked with the locking assembly of the invention which may include a vibrational energy dissipating cavity are also disclosed.

Abstract: Disclosed is a method of producing a hard metal alloy with a surface region enriched with a first component being at least one of the carbides, nitrides and carbonitrides of tantalum, niobium, vanadium or combinations thereof wherein the atomic percent ratio of a second component present in the alloy and being selected from the carbides, nitrides and carbonitrides of titanium, hafnium and zirconium and combinations thereof to the first component is in the range of from 0 to about 1.5. Also disclosed are hard metal alloys having said surface enriched region which can be used to produce cutting tools which are resistant to galling and crater formation.

Abstract: An indexable disposable insert having six contiguous edge faces having alternate acute and obtuse angled corners, cutting edges being formed at the junction of at least one of the hexagonal side faces and each of the six contiguous edge faces, the hexagonal side face forming the cutting edge having a chip breaker extending around the face, the chip breaker extending inwardly from each of the cutting edges, and being tapered in plan configuration behind each alternate cutting edge.

Abstract: A tool adapter assembly is provided for securing a machining tool, such as a tap, to a tool driving device. The tool adapter assembly is provided with one or more conduits extending from the portion which is connected to the tool driving device to the end of the tool adapter assembly adjacent to the tool such that a lubricant or coolant may be delivered through the conduits to the tool during the machining operation. Also disclosed is an extended tension/compression tap driver of limited diameter which includes a central bore disposed therethrough, such that when the above described tool adapter assembly is secured to the extended tension/compression tap driver, the coolant or lubricant can be supplied from the tap driver through the tool adapter assemby to the tool secured thereto.