Abstract: An exhaust aftertreatment system for increasing fractional efficiency of diesel or gasoline particulate filters includes a particulate filter that includes a housing and a filter substrate positioned in the housing. The filter substrate is pre-conditioned with an aqueous solution or suspension configured to decompose or evaporate in response to exposure to heat so as to precondition the filter substrate.

Abstract: A hybrid vehicle comprises an engine, an energy storage device, and an aftertreatment system comprising a SCR catalyst configured to treat constituents of an exhaust gas. A controller is operatively coupled to the engine, the energy storage device, and the after treatment system, and configured to estimate an exhaust gas temperature and flow rate of the exhaust gas based on a set of engine operating parameters. The controller determines an exhaust gas cooling rate based on the exhaust gas temperature, flow rate, and a SCR catalyst temperature, and an ambient cooling rate based on an ambient temperature, a vehicle speed and the catalyst temperature. The controller determines a SCR catalyst temperature change rate based on the exhaust gas and ambient cooling rates, and adjusts a load distribution between the engine and the energy storage device based on the SCR catalyst temperature change rate.

Abstract: An inlet assembly for a housing containing an aftertreatment component of an aftertreatment system comprises an inlet conduit configured to be disposed substantially perpendicular to a longitudinal axis of the housing. A flow redirection conduit is disposed downstream of the inlet conduit and is coupled to the end of the housing. A plurality of protrusions project from a sidewall of the flow redirection conduit towards an inlet face of the aftertreatment component and are configured to provide a uniform exhaust gas flow to the inlet face. Alternatively, a flow distribution plate having a plurality of slots defined substantially perpendicular to the longitudinal axis is disposed in the flow redirection conduit, the plate being inclined with respect to the longitudinal axis. The slots are configured to provide a uniform exhaust gas flow to the inlet face.

Abstract: An ammonia generating apparatus comprises a housing comprising a first end wall on which a reductant injector configured to insert a reductant into the housing is mountable. A heating coil assembly is disposed within the housing. A first end of the heating coil assembly is located proximate to a location of the first end wall where a reductant injector tip of the reductant injector is located when the reductant injector is mounted on the first end wall. The heating coil assembly is configured to generate heat sufficient to thermolyze the reductant to generate ammonia and reaction byproducts, in response to an electric current being passed therethrough. A hydrolysis catalyst can be disposed downstream of the heating coil assembly for catalyzing hydrolysis of the reaction byproducts into ammonia.

Abstract: A mixing assembly for an exhaust system can include an outer body, a front plate, a back plate, a middle member, and an inner member. The outer body defines an interior volume and has a center axis. The front plate defines an upstream portion of the interior volume and the back plate defines a downstream portion of the interior volume. The middle member is positioned transverse to the center axis and defines a volume. The inner member is positioned coaxially with the middle member inside the middle member. The front plate includes inlets configured to direct exhaust to (i) a first flow path into an interior of the inner member, (ii) a second flow path into the volume of the middle member between a sidewall of the middle member and a sidewall of the inner member, and (iii) a third flow path into the interior volume of the outer body.

Abstract: A process for controlled heating of a sensor of an aftertreatment system comprising accessing several parameters, including an exhaust mass flow, an outlet temperature, an ambient air temperature, and an ambient air velocity, calculating a temperature of the sensor based on a thermal model and the accessed parameters, comparing the calculated temperature to a threshold temperature, and activating a controlled heating process for the sensor responsive to the calculated temperature being below the threshold temperature. The controlled heating process can include activating a heater to heat the sensor.

Abstract: An aftertreatment system comprises a SCR system, a first filter, and a second filter disposed downstream of the first filter and a bypass conduit providing a flow path bypassing the second filter. A valve is operatively coupled to the bypass conduit and is moveable between a closed position in which the exhaust gas flows through the second filter, and an open position in which at least a portion of the exhaust gas flows through the bypass conduit. A controller is operatively coupled to the valve configured to adjust the valve based on a first filtration efficiency of the first filter to cause the exhaust gas expelled into the environment from the aftertreatment to have a particulate matter count meeting particulate matter emission standards.

Abstract: A method of recovering catalyst performance includes providing a vanadium selective catalytic reduction (VSCR) catalyst. The method includes exposing the VSCR catalyst to a first humidity level in a range of 50%-100% relative humidity, at a first temperature in a range of 20° C.-100° C., for a first period of time of at least two hours. The method includes thermally treating the VSCR catalyst at a second temperature in a range of 300° C.-600° C. for a second period of time of at least than one hour.

Abstract: A filtration assembly structured to filter reductant includes an outer housing and an inner housing. The inner housing is positioned within the outer housing. The inner housing is structured to contain the reductant and operable between a first state in which the inner housing has a first volume and a second state in which the inner housing has a second volume that is larger than the first volume, the inner housing including an end face. The inner housing is separated from the outer housing by a gap when the inner housing is in the first state. A volume of the gap decreases as the inner housing transitions from the first state to the second state and increases as the inner housing transitions from the second state to the first state.

Abstract: An aftertreatment system includes a selective catalytic reduction (SCR) system, a heater, and a controller that determines a rise in temperature of exhaust gas at an outlet of the heater for a plurality of power levels, predicts a first temperature of the exhaust gas at the outlet of the heater based on the rise in temperature, predicts a second temperature of the exhaust gas at a location of the SCR system based on the first temperature, compares the second temperature for each of the plurality of power levels with a target temperature of the exhaust gas at the inlet of the SCR system, selects one of the plurality of power levels based on the comparison, and adjusts operation of the heater based on the selected one of the plurality of power levels to achieve the target temperature of the exhaust gas at the inlet of the SCR system.

Abstract: A vehicle system includes a diesel oxidation catalyst. The vehicle system includes a hydrocarbon-selective catalytic reduction unit located downstream of the diesel oxidation catalyst. The hydrocarbon-selective catalytic reduction unit is configured to receive exhaust gas from the diesel oxidation catalyst. The vehicle system includes a turbocharger located downstream of the hydrocarbon-selective catalytic reduction unit. The turbocharger is configured to receive exhaust gas from the hydrocarbon-selective catalytic reduction unit.

Abstract: A system for controlling reductant spray momentum for a target spray distribution includes an exhaust system having an exhaust conduit with exhaust flowing therethrough, a reductant injection system for injecting reductant into the exhaust flowing through the exhaust system based on one or more injection parameters, a reductant supply system for supplying reductant to the reductant injection system based on one or more supply parameters, and a controller. The controller is configured to access current vehicle, engine, exhaust, or reductant condition parameters, determine one or more control parameters based on a control model and the accessed current CZ vehicle, engine, exhaust, or reductant condition parameters, and modify a value of the one or more injection parameters or the one or more supply parameters to control the reductant spray.

Abstract: An aftertreatment system includes an exhaust gas conduit, a mixer, and a mixing flange. The exhaust gas conduit includes an inner surface. The exhaust gas conduit has a conduit diameter dc. The mixer includes a mixer body and an upstream vane plate. The upstream vane plate has a plurality of upstream vanes. At least one of the plurality of upstream vanes is coupled to the mixer body. The mixing flange is disposed downstream of the mixer. The mixing flange includes a mixing flange opening having a mixing flange opening diameter dmf. 0.30*dc?dmf?0.95*dc.

Abstract: A vehicle system (100) includes a conversion catalyst (116), a temperature sensor (156), an indication device (142), and an exhaust gas aftertreatment system controller (132). The conversion catalyst (116) is configured to receive exhaust gas. The temperature sensor (156) is configured to sense a conversion catalyst temperature of the conversion catalyst (116). The indication device (142) is operable between a static state and an impure fuel alarm state. The exhaust gas aftertreatment system controller (132) is configured to receive the conversion catalyst temperature from the temperature sensor (156). The exhaust gas aftertreatment system controller (132) is also configured to compare the conversion catalyst temperature to a conversion catalyst temperature lower threshold. The exhaust gas aftertreatment system controller (132) is also configured to compare the conversion catalyst temperature to a conversion catalyst temperature upper threshold.

Abstract: A system for determining an exhaust flow rate of an exhaust gas produced by an engine comprises a first sensor configured to measure an amount of NOx gases in the exhaust gas. A controller is communicatively coupled to the first sensor. The controller is configured to receive a first sensor signal from the first sensor. The controller is also configured to receive a fuel rate signal corresponding to a rate of fuel consumption by the engine. The controller is configured to determine an air-fuel ratio from the first sensor signal and determine a fuel rate from the fuel rate signal. Furthermore, the controller is configured to determine the exhaust flow rate from the air-fuel ratio and the fuel rate.

Abstract: An aftertreatment system for treating constituents of an exhaust gas produced by an engine includes a heater configured to selectively heat the exhaust gas entering the aftertreatment system. An aftertreatment component is disposed downstream of the heater. A gas sensor is disposed downstream of the heater and upstream of the aftertreatment component. The gas sensor comprises a sensing element, and a heating element configured to selectively heat the sensing element to an operating temperature of the sensing element.

Abstract: An exhaust aftertreatment system includes a catalyst, an exhaust conduit system, a first sensor, a second sensor, a reductant pump, a dosing module, and a reductant delivery system controller. The exhaust conduit system is coupled to the catalyst. The first sensor is coupled to the exhaust conduit system upstream of the catalyst and configured to obtain a current first measurement upstream of the catalyst. The second sensor is coupled to the exhaust conduit system downstream of the catalyst and configured to obtain a current second measurement downstream of the catalyst. The reductant pump is configured to draw reductant from a reductant source. The dosing module is fluidly coupled to the reductant pump and configured to selectively provide the reductant from the reductant pump into the exhaust conduit system upstream of the catalyst. The reductant delivery system controller is communicable with the first sensor, the second sensor, the reductant pump, and the dosing module.

Abstract: An exhaust gas aftertreatment system includes: a first sensor configured to measure a parameter in the exhaust gas aftertreatment system; a second sensor configured to measure the parameter in the exhaust gas aftertreatment system, the second sensor disposed proximate the first sensor; and at least one controller configured to alternately receive sensor values from the first sensor for a first target period of time, and receive sensor values from the second sensor for a second target period of time.