Abstract: An interface between an engine block and a cylinder head is provided. The interface includes a ferrule that accommodates relative movement between the cylinder head and the engine block while maintaining sealing of fluid passages that extend between the cylinder head and the engine block. The interface thus forms a fluid passage seal assembly.

Abstract: A Rankine cycle waste heat recovery system associated with an internal combustion engine is in a configuration that enables handling of exhaust gas recirculation (EGR) gas by using the energy recovered from a Rankine cycle waste heat recovery system. The system includes a control module for regulating various function of the internal combustion engine and its associated systems along with the Rankine cycle waste heat recovery system.

Abstract: A fuel injector includes a piezoelectric actuation mechanism and a sensor configuration to measure the condition of the actuation mechanism as well as an associated fuel rail. The sensor configuration includes a piezoelectric sensor with an output signal with significantly reduced distortion that accurately reflects control signals provided to the piezoelectric actuation mechanism.

Abstract: According to one embodiment, described herein is an apparatus for decomposing diesel exhaust fluid into ammonia for an internal combustion engine (ICE) system having a selective catalytic reduction system. The apparatus includes an outlet cover, an inlet cover coupled to the outlet cover, and a support plate disposed between the outlet cover and the inlet cover. The support plate forms an outlet channel with the outlet cover and an inlet channel with the inlet cover. The inlet channel is fluidly coupled to the outlet channel. Additionally, the inlet channel may be adjacent to the outlet channel.

Abstract: A Rankine cycle waste heat recovery system associated with an internal combustion engine is in a configuration that enables handling of exhaust gas recirculation (EGR) gas by using the energy recovered from a Rankine cycle waste heat recovery system. The system includes a control module for regulating various function of the internal combustion engine and its associated systems along with the Rankine cycle waste heat recovery system.

Abstract: This disclosure provides system and method that can determine hydraulic start of injection (SOI) in engines using an in-cylinder pressure sensor. The system and method determine apparent heat release rate (AHRR) curve data for the cylinder from the pressure information provided by the in-cylinder pressure sensors, and the hydraulic SOI from the derivative of the AHRR curve data. The system and method provide diagnostic, control and/or compensation opportunities for fuel injector operation in high pressure fuel rail engine systems without use of expensive or complex fuel injector components.

Abstract: A waste heat recovery (WHR) system and method for regulating exhaust gas recirculation (EGR) cooling is described. More particularly, a Rankine cycle WHR system and method is described, including an arrangement to improve the precision of EGR cooling for engine efficiency improvement and thermal management.

Abstract: This disclosure provides a fuel system for supplying fuel to an internal combustion engine, an internal combustion engine that includes such a fuel system, a connector for connecting a single-walled high pressure common rail to a double-walled fuel line segment, and a fluid containment system. Each embodiment includes drain plumbing having a leakage drain connector that can be used to provide an interface between a single-walled high pressure common rail and a double-walled high pressure fuel line segment, and also provide part of a low pressure passage fluidly connected with a low pressure passage of the double-walled high pressure fuel line segment. The drain plumbing also can provide an interface with a low pressure fuel drain line fluidly coupled to a leakage detector.

Abstract: An internal combustion engine includes a cooling fluid circuit and a pumping circuit. The pumping circuit drives an ejector pump located along the cooling fluid circuit, enabling a reduced parasitic load on the engine from pumping cooling fluid through the cooling fluid circuit.

Abstract: A waste heat recovery (WHR) system operates in a reverse mode, permitting using the WHR system to transfer heat to the exhaust gas of an internal combustion engine. In another configuration, a WHR system may operate in two modes. The first mode removes heat from exhaust gas of an engine to perform useful work. The second mode transfers heat to the exhaust gas. The benefit of this flexible system is that a WHR system is adaptable to rapidly heat exhaust gas at startup and during other conditions where the temperature of the exhaust gas is less than a predetermined operating range. Because of the ability to rapidly warm engine exhaust gas, an exhaust gas receiving system, such as an EGR or an aftertreatment system, may function to reduce the emissions of the engine more quickly. Because this system is reversible, it retains the capability of a conventional WHR system.

Abstract: A gaseous fuel mixer for an internal combustion engine includes a frustoconical cone and an outlet element extending from the frustoconical cone at an interior portion of the frustoconical cone. The outlet element and the frustoconical cone are located within a mixer passage of an intake system. The mixer passage has an internal diameter. The outlet element includes a plurality of transverse openings that connect a fuel passage formed within the outlet element to the interior portion of the frustoconical cone. The height and diameter of the frustoconical cone and the internal diameter of the passage form specific ratios that provide for uniform mixing of intake air and gaseous fuel prior to the mixture flowing into an intake manifold of the engine.

Abstract: Rib configurations for increasing the structural efficiency of a cylinder head, which relates to a peak combustion pressure capability of the cylinder head. In addition to increasing peak combustion pressure, the rib configurations may also improve sealing of the cylinder head and may improve the durability of an associated cylinder head gasket.

Abstract: This disclosure provides a method and system for measurement system analysis (MSA) that present a structured and effective way of performing an MSA. The MSA system and method involves determination of a category of MSA for a measurement system based on an application of the measurement system, a quantification of measurement variation, calculation of a decision rule value based on the quantified measurement variation and a decision rule associated with the determined category, a determination of whether the measurement system is capable of performing MSA for the category based on a comparison of the calculated decision rule value and a decision rule threshold value, and applying a measurement system determined as capable for performing MSA to manage.

Abstract: A fuel pressure relief valve is positioned along a fuel circuit of an internal combustion engine. The pressure relief valve includes a valve body, a first plunger positioned within the valve body, a second plunger positioned within the first plunger, and a valve plug securing the first and second plungers in the valve body. A spring is positioned between the valve plug and the second plunger. Fuel leakage into the pressure relief valve causes the pressure relief valve to lift undesirably in the absence of excessive fuel pressure. The undesirable lifting undesirably affects the operation of the fuel rail and causes wear and shortened life of the pressure relief valve. The first plunger has at least one relief passage or groove located on an exterior surface, relieving the undesirable pressure buildup from a chamber formed between the valve body and the first plunger, eliminating undesirable liftoff events.

Abstract: A system that notifies the operator, during refueling, when the fuel tank of a vehicle has been filled to contain a predetermined amount. The predetermined amount may include but is not limited to a full condition, an amount that is calculated to satisfy a specific trip, etc. The system may include one or more fuel sensors that can detect conditions of the fuel delivery system, such as the quantity of fuel residing in the tank. The system further includes a controller and an output device. During a refill event, the controller receives the data from the one or more sensors, processes the data, and causes the output device to notify the operator when the tank is filled with the predetermined amount of fuel. The notification can be audible, such as the horn honking, visual, such as lights flashing, or tactile, such as the vehicle seat vibrates.

Abstract: A waste heat recovery (WHR) system and method for regulating exhaust gas recirculation (EGR) cooling is described. More particularly, a Rankine cycle WHR system and method is described, including an arrangement to improve the precision of EGR cooling for engine efficiency improvement and thermal management.

Abstract: A Rankine cycle waste heat recovery system uses a receiver with a maximum liquid working fluid level lower than the minimum liquid working fluid level of a sub-cooler of the waste heat recovery system. The receiver may have a position that is physically lower than the sub-cooler's position. A valve controls transfer of fluid between several of the components in the waste heat recovery system, especially from the receiver to the sub-cooler. The system may also have an associated control module.

Abstract: A waste heat recovery (WHR) system operates in a reverse mode, permitting using the WHR system to transfer heat to the exhaust gas of an internal combustion engine. In another configuration, a WHR system may operate in two modes. The first mode removes heat from exhaust gas of an engine to perform useful work. The second mode transfers heat to the exhaust gas. The benefit of this flexible system is that a WHR system is adaptable to rapidly heat exhaust gas at startup and during other conditions where the temperature of the exhaust gas is less than a predetermined operating range. Because of the ability to rapidly warm engine exhaust gas, an exhaust gas receiving system, such as an EGR or an aftertreatment system, may function to reduce the emissions of the engine more quickly. Because this system is reversible, it retains the capability of a conventional WHR system.

Abstract: A velocity profile can be used in conjunction with vehicle operating condition data to determine a gear shift schedule that mitigates the amount of service brake effort required to slow a vehicle by making optimal use of engine speed, friction and engine brakes. The gear shift point drives the engine to a higher operating speed and greater frictional torque, slowing the vehicle, which can then coast to a desired speed. The gear shift point can be timed to minimize fuel consumption during the maneuver. Thus, a vehicle downshift event is created based on the transmission gear recommendation. The benefit is increased freight efficiency in transporting cargo from source to destination by minimizing fuel consumption and maintaining drivability.

Abstract: This disclosure relates a water pump control system for an internal combustion engine, and a method for operating an internal combustion engine including a clutch-controlled water pump. The water pump control system and method provide protection of the pump impeller during dry pump operation, such as when a watercraft engine is started while the watercraft is out of water, by turning off the clutch-controlled pump when no water is detected at the inlet of the water pump.