Abstract: There is disclosed a process for preparing a porous inorganic material. The process comprises preparing a cellular aluminosilicate material by foaming or spray drying an aqueous suspension of the material. The cellular material is calcined, leached with hydroxide to remove silica, dewatered and dried to leave a porous, cellular ceramic material.

Abstract: There is disclosed a process for treating a clay mineral thereby to change its rheological properties when in aqueous suspension such that the fluidity of the aqueous suspension at a given temperature and percentage by weight of completely deflocculated clay mineral solids in the suspension is increased, which process comprises the steps of mixing with the clay mineral in a plastic state a minor proportion by weight of a water-soluble organic compound having a plurality of basic groups and a number average molecular weight not greater than 1000, and subsequently or simultaneously subjecting the mixture to mechanical working under conditions such that from 25 to 1000 KJ of energy per Kg of dry clay mineral are dissipated in the mixture.

Abstract: An organo-clay is prepared by treating a clay mineral of the smectite type with a mixture of di(lower alkyl) arylkyl (higher alkyl) ammonium compound and a di(lower alkyl) di(higher alkyl) ammonium compound and thereafter subjecting the treated clay mineral to high shear mixing for a time sufficient to dissipate in the mixture at least 100 KJ of energy per Kg of dry solids in the mixture. The organo-clay is useful in gelling compositions containing one or more liquid aliphatic alcohols.

Abstract: A particulate porous material suitable for use as a high surface area column packing material comprises particles substantially all of which are not smaller than 5 micrometers and not larger than 1 millimeter in diameter, and each particle is in the form of a substantially cellular body and consists predominantly of an open, three-dimensional matrix of crystals of mullite which define between them interconnecting pores having a width in the range of from 5 nanometers to about 2 micrometers. The particles can be coated with a reactive layer. There is also disclosed a process for producing the particulate porous material wherein a particulate product comprising particles substantially all of which are between 5 micrometers and 1 millimeter in diameter and consisting predominantly of a mixture of mullite crystals and silica is treated with a concentrated aqueous solution of an alkali metal hydroxide at a temperature of at least 50.degree. C.

Abstract: A particulate porous material suitable for use as a high surface area column packing material comprises particles substantially all of which are not smaller than 5 micrometers and not larger than 1 millimeter in diameter, and each particle is in the form of a substantially cellular body and consists predominantly of an open, three-dimensional matrix of crystals of mullite which define between them interconnecting pores having a width in the range of from 5 nanometers to about 2 micrometers. The particles can be coated with a reactive layer. There is also disclosed a process for producing the particulate porous material wherein a particulate product comprising particles substantially all of which are between 5 micrometers and 1 millimeter in diameter and consisting predominantly of a mixture of mullite crystals and silica is treated with a concentrated aqueous solution of an alkali metal hydroxide at a temperature of at least 50.degree. C.

Abstract: There is disclosed a organophilic composition which comprises a mixture of a smectite clay and a particulate second inorganic material, the mixture having been treated with a quaternary ammonium compound which is capable of rendering the smectite clay organophilic and the second inorganic material constituting at least 10% by weight of the mixture of smectite clay, second inorganic material and quaternary ammonium compound.The organophilic composition is useful for gelling organic solvents and compositions containing organic solvents.

Abstract: A process for preparing an inorganic filler comprising treating a particulate inorganic material with a natural or synthetic latex composition and dewatering and drying the resultant mixture. The surface-treated inorganic filler can be used with advantage in a polymeric resin composition.

Abstract: An organoclay is prepared by mixing a quaternary ammonium compound with an aqueous suspension of a smectite clay in proportions such that there are present from 75 to 110 milliequivalents of quaternary ammonium cation per 100 g of dry smectite clay, thereafter subjecting the smectite clay/quaternary ammonium compound/water mixture to high shear mixing for a time sufficient to dissipate in the mixture at least 100 KJ of energy per kg. of dry solids in the mixture; and then dewatering the product thus obtained.

Abstract: There is disclosed an organophilic composition which comprises a mixture of a smectite clay and a particulate second inorganic material, the mixture having been treated with a quaternary ammonium compound which is capable of rendering the smectite clay organophilic and the second inorganic material constituting at least 10% by weight of the mixture of smectite clay, second inorganic material and quaternary ammonium compound.The organophilic composition is useful for gelling organic solvents and compositions containing organic solvents.

Abstract: Resin-containing compositions, e.g. unsaturated polyester or epoxy resin compositions, are prepared using an organoclay of improved dispersibility. The organoclay is prepared by suspending a smectite clay in water to form a fluid suspension; treating the suspension with a solution of an inorganic salt, the cation of which has a valency of at least two, the concentration of the salt being such as to flocculate the smectite clay substantially completely; mixing the suspension of the flocculated smectite clay with a quaternary ammonium compound, at least one of the four alkyl groups of which has from 10 to 24 carbon atoms; and dewatering the resultant product.