Abstract: Apparatuses, systems, and methods of the present disclosure may provide access security in a process control system. For example, current biometric data representative of a user may be acquired and compared to stored biometric data representative of previously identified users. Access to the process control system may be authorized when the current biometric data matches stored biometric data.

Abstract: Process control systems for operating process plants are disclosed herein. The process control systems include control modules that are decoupled from the I/O architecture of the process plants using signal objects or generic shadow blocks. This decoupling is effected by using the signal objects or generic shadow blocks to manage at least part of the communication between the control modules and the field devices. Signal objects may convert between protocols used by control modules and field devices, thus decoupling the control modules from the I/O architecture. Generic shadow blocks may be automatically configured to mimic the operation of field devices within a controller executing the control modules, thus partially decoupling the control modules from the I/O architecture by using the shadow blocks to manage communication between the control modules and the field devices.

Abstract: An industrial service device fleet management system implements an organized and easy to use methodology to manage the digital content stored on each of a plurality of portable or stationary devices used in a plant, such as portable maintenance devices, to assure that each of the portable devices receives or implements only the content that it is supposed to have and is upgraded at the appropriate time to include new content, features, etc. The fleet management system includes a memory for storing information related to the fleet of portable or stationary devices including device identifications, device descriptions, end user names and privileges, the current content of each of the portable devices, and templates defining configuration parameters for the portable or stationary devices. The system also includes a content downloader that obtains, stores, and downloads content (such as software and firmware upgrades, additional features, applications, drivers, knowledge articles, etc.

Abstract: A Multi-Purpose Dynamic Simulation and run-time Control platform includes a virtual process environment coupled to a physical process environment, where components/nodes of the virtual and physical process environments cooperate to dynamically perform run-time process control of an industrial process plant and/or simulations thereof. Virtual components may include virtual run-time nodes and/or simulated nodes. The MPDSC includes an I/O Switch which delivers I/O data between virtual and/or physical nodes, e.g., by using publish/subscribe mechanisms, thereby virtualizing physical I/O process data delivery. Nodes serviced by the I/O Switch may include respective component behavior modules that are unaware as to whether or not they are being utilized on a virtual or physical node. Simulations may be performed in real-time and even in conjunction with run-time operations of the plant, and/or simulations may be manipulated as desired (speed, values, administration, etc.).

Abstract: Flexible graphic element objects in a process plant are configurable both in a run-time operating environment in which a process is being controlled and in a configuration environment. An instantiated flexible graphic element object may be a display view or may be another graphic element included on a display view. A graphic element object may be linked to and/or derived from another graphic element object, and changes to a particular graphic element object may be propagated to its derivations, e.g., according to a distribution policy. Changes to definitions corresponding to a particular graphic element object (e.g., to the definition of a graphic element attribute such as a shape, animation, event handler or property) may be overridden or modified in another object derived from the particular graphic element object. The modified derived object may be renamed and saved separately from the particular graphic element object.

Abstract: A smart process control switch can implement a lockdown routine to lockdown its communication ports exclusively for use by devices having known physical addresses, enabling the smart process control switch to prevent new, potentially hostile, devices from communicating with other devices to which the smart process control switch is connected. Further, the smart process control switch can implement an address mapping routine to identify “known pairs” of physical and network addresses for each device communicating via a port of the smart process control switch. Thus, even if a new hostile device is able to spoof a known physical address in an attempt to bypass locked ports, the smart process control switch can detect the hostile device by checking the network address of the hostile device against the expected network address for the “known pair.

Abstract: User interface sessions in a user interface device are initiated or resumed according to stored state data. A session request is received from a first client device. A user profile associated with the session request is identified and a determination made as to whether a previous session exists. If no previous session exists, a new session is instantiated using a default session configuration. If a previous session exists, a new session is instantiated according to the previous session.

Abstract: A Multi-Purpose Dynamic Simulation and run-time Control platform includes a virtual process environment coupled to a physical process environment, where components/nodes of the virtual and physical process environments cooperate to dynamically perform run-time process control of an industrial process plant and/or simulations thereof. Virtual components may include virtual run-time nodes and/or simulated nodes. The MPDSC includes an I/O Switch which delivers I/O data between virtual and/or physical nodes, e.g., by using publish/subscribe mechanisms, thereby virtualizing physical I/O process data delivery. Nodes serviced by the I/O Switch may include respective component behavior modules that are unaware as to whether or not they are being utilized on a virtual or physical node. Simulations may be performed in real-time and even in conjunction with run-time operations of the plant, and/or simulations may be manipulated as desired (speed, values, administration, etc.).

Abstract: A system for securely disseminating information relating to a process control plant includes a process control node and a controller that is coupled to a plurality of process control devices. The process control node includes a communicator module operable to transmit, via a first network, information of the process plant received from the controller. The system also includes a data services module operable to receive from the communicator module, via the first network, the information of the process plant and to transmit some or all of that information via a second network, and a mobile server, coupled to the second network and to a third network, and operable to receive data from the data services module. The mobile server is operable to communicate with a plurality of mobile computing devices via the third network.

Abstract: Methods and apparatus to implement safety applications associated with process control systems are disclosed. An apparatus includes a configuration controller to: provide a plurality of available safety applications for implementation by a safety trip device to a user for selection, a first one of the safety applications associated with a first set of I/O signals, a second one of the safety applications associated with a second set of I/O signals, the first safety application implemented based on first pre-programmed instructions stored in memory of the safety trip device, the second safety application implemented based on second pre-programmed instructions stored in the memory; and, in response to a user selection of the first safety application, prompt the user to specify values for configuration settings associated with the first safety application. The apparatus also includes an I/O analyzer to implement the first safety application.

Abstract: A Multi-Purpose Dynamic Simulation and run-time Control platform includes a virtual process environment coupled to a physical process environment, where components/nodes of the virtual and physical process environments cooperate to dynamically perform run-time process control of an industrial process plant and/or simulations thereof. Virtual components may include virtual run-time nodes and/or simulated nodes. The MPDSC includes an I/O Switch which delivers I/O data between virtual and/or physical nodes, e.g., by using publish/subscribe mechanisms, thereby virtualizing physical I/O process data delivery. Nodes serviced by the I/O Switch may include respective component behavior modules that are unaware as to whether or not they are being utilized on a virtual or physical node. Simulations may be performed in real-time and even in conjunction with run-time operations of the plant, and/or simulations may be manipulated as desired (speed, values, administration, etc.).

Abstract: A system for sharing plant device configuration data collected by handheld communicators during monitoring and servicing activities. Plant device configuration data is assigned relational identifiers such as equipment identifiers that provide additional information relevant to the configuration data for a plant device. Additional plant process identifiers may also be assigned to distinguish configuration profiles for various equipment sets. The relational data may be used to retrieve the configuration profiles for application in various efforts to replicate configurations across plants.

Abstract: A software defined (SD) process control system (SDCS) implements controller and other process control-related business logic as logical abstractions (e.g., application layer services executing in containers, VMs, etc.) decoupled from hardware and software computing platform resources. An SD networking layer of the SDCS utilizes process control-specific operating system support services to manage the usage of the computing platform resources and the creation, deletion, modifications, and networking of application layer services with devices disposed in the field environment and with other services, responsive to the requirements and needs of the business logic and dynamically changing conditions of SDCS hardware and/or software assets during run-time of the process plant (such as performance, faults, addition/deletion of hardware and/or software assets, etc.).

Abstract: A set of discrete input/output (I/O) channels for one or more field devices may be grouped, organized, and connected to a field module device, which may connect to an electronic marshalling apparatus in a marshalling cabinet via an I/O channel. The field module acts as an intermediary, decoding messages received via the I/O channel to identify commands for discrete output (DO) channels that are then forwarded appropriately. The field module may also receive variable values carried by signals on discrete input (DI) channels and encode the values to a message that may be transmitted to the marshalling apparatus and controller, thus making the variable values on the DI channels available to the controller. The field module may store a profile including information that facilitates various smart commissioning techniques, including autosensing of tags, automatic tag binding, and automatic configuration of a control element corresponding to the field module.

Abstract: A nodal communication network of a process control or factory automation system includes nodes that are highly versatile (HV) field devices storing respective tag identifications. A DHCP server assigns respective endpoint identifications to nodes that connect to the network. A network node manager manages a mapping database that stores associations of tag identifications of network nodes with the assigned endpoint identifications, and a state database that stores updated states of the network nodes. A DNS server responds, in conjunction with the network node manager, to requests for endpoint identifications to allow nodes to be discovered within the network. An HV device node is a data source that establishes and maintains (sometimes simultaneously) respective communication sessions over the network with one or more other nodes that are consumers of the data generated by the HV devices, and data delivered via the communication sessions may be used to control an industrial process.

Abstract: Graphical user interface (GUI) based systems and methods are disclosed for regionizing full-size process plant displays for rendering on mobile user interface devices. A regionizer application receives a full-size process plant display that graphically represents at least a portion of a process plant that includes graphic representations of a plurality of process plant entities. The regionizer app determines display region(s) of the full-size process plant display that define corresponding view portions of the full-size process plant display. The display regions are transmitted to a mobile user interface device for rendering by a mobile display navigation app. The GUI based systems and methods can also automatically detect graphical process control loop display portions within full-size process plant displays for rendering on mobile user interface devices.

Abstract: A method of controlling and managing a process control system having a plurality of control loops includes implementing a plurality of control routines to control operation of the plurality of control loops, respectively, wherein the control routines may include at least one non-adaptive control routine. The method then collects operating condition data in connection with the operation of each control loop, and identifies a respective process model for each control loop from the respective operating condition data collected for each control loop. The identification of the respective process models may be automatic as a result of a detected process change or may be on-demand as a result of an injected parameter change. The process models are then analyzed to measure or determine the operation of the process control loops.

Abstract: A method for designing and tuning a PID process controller includes approximating a process as a second order process but in a manner that includes the effects or characteristics introduced by various different devices in the I/O network, and using a lambda tuning method to determine tuning parameters or coefficients for the PID controller. The enhanced controller design and tuning method provides a systematic manner of achieving performance improvement of PID controllers within a process control system and is effective at overcoming challenges arising from signal aliasing, the use of anti-aliasing filtering and the effects of different I/O settings of both traditional and advanced I/O marshalling architectures.

Abstract: Techniques for presenting historized process parameter values in a process plant include presenting, via a user interface of an operator application, indications of process control elements in a first display region within a layout of a display view. Each of the process control elements is associated with one or more process parameters. The operator application also presents a trend display view in a second display region within the layout of the display view. The trend display view includes sets of historized process parameter values for process parameters presented in the first display region. For example, the trend display view in the second display region is linked to the display view in the first display region. In this manner, the trend display view presents charts or other graphical depictions of historized process parameter values for process parameters included in the first display region.

Abstract: The disclosed systems and techniques enable dual mode operation for model-based controllers in which the controllers are capable of operating in both (i) a constrained solution mode, and (ii) an unconstrained solution mode. The dual mode operation improves control because it enables the use of constrained solution mode operation when possible (constrained solution mode often enables superior control) and enables the use of unconstrained solution mode when constrained solution mode is not possible (e.g., when it is impossible to develop the constrained solution with the time available). This enables superior control when compared to typical model predictive control (MPC) controllers.