Patents Assigned to Fuji Hollow Valve Inc.
  • Patent number: 11215091
    Abstract: A manufacturing method for a hollow engine valve comprises: a step of forming, by forging, a solid round bar as a material of a valve main body into a valve main body intermediate member provided with a semifinished product valve head portion corresponding to a valve head portion and a solid stem portion corresponding to a valve stem portion; a step of performing cutting process with respect to the valve main body intermediate member across the solid stem portion and the semifinished product valve head portion for forming a semifinished product hollow hole with a bottom corresponding to a hollow hole; and a step of performing necking process with respect to the valve main body semifinished product for squeezing the semifinished product valve stem portion step by step, to form the valve main body semifinished product into the valve main body.
    Type: Grant
    Filed: November 26, 2019
    Date of Patent: January 4, 2022
    Assignee: FUJI HOLLOW VALVE INC.
    Inventors: Hirokazu Morii, Hidenobu Nishio, Kenichiro Hirao
  • Patent number: 10677110
    Abstract: An umbrella part metallic sodium insertion device for inserting rod-shaped metallic sodium into a hollow part of a hollow valve; a melting device for melting the metallic sodium in the hollow part by inserting a push rod from an opening into the hollow part of the hollow valve, in which the metallic sodium has been inserted by the device, and, while pushing the rod-shaped metallic sodium in the hollow part, heating the umbrella part to a temperature at which the metallic sodium is melted; a stem part cooling device for cooling a stem part of the hollow valve, in which the metallic sodium has been melted by the melting device, to a temperature lower than the temperature at which the metallic sodium is melted; and a stem part metallic sodium insertion device for inserting rod-shaped metallic sodium into the hollow part which has been cooled by the device.
    Type: Grant
    Filed: February 26, 2016
    Date of Patent: June 9, 2020
    Assignee: FUJI HOLLOW VALVE INC.
    Inventors: Takahiro Karita, Yasushi Maeda
  • Publication number: 20200095907
    Abstract: The present invention provides a hollow engine valve achieving high durability while suppressing an increase in manufacturing cost, and a manufacturing method therefor.
    Type: Application
    Filed: November 26, 2019
    Publication date: March 26, 2020
    Applicant: FUJI HOLLOW VALVE INC.
    Inventors: Hirokazu MORII, Hidenobu NISHIO, Kenichiro HIRAO
  • Patent number: 10526933
    Abstract: The present invention provides a hollow engine valve achieving high durability while suppressing an increase in manufacturing cost, and a manufacturing method therefor.
    Type: Grant
    Filed: July 24, 2015
    Date of Patent: January 7, 2020
    Assignee: FUJI HOLLOW VALVE INC.
    Inventors: Hirokazu Morii, Hidenobu Nishio, Kenichiro Hirao
  • Publication number: 20180298793
    Abstract: The present invention is provided with: an umbrella part metallic sodium insertion device for inserting rod-shaped metallic sodium into a hollow part of a hollow valve; a melting device for melting the metallic sodium in the hollow part by inserting a push rod from an opening into the hollow part of the hollow valve, in which the metallic sodium has been inserted by the device, and, while pushing the rod-shaped metallic sodium in the hollow part, heating the umbrella part to a temperature at which the metallic sodium is melted; a stem part cooling device for cooling a stem part of the hollow valve, in which the metallic sodium has been melted by the melting device, to a temperature lower than the temperature at which the metallic sodium is melted; and a stem part metallic sodium insertion device for inserting rod-shaped metallic sodium into the hollow part which has been cooled by the device.
    Type: Application
    Filed: February 26, 2016
    Publication date: October 18, 2018
    Applicant: FUJI HOLLOW VALVE INC.
    Inventors: Takahiro KARITA, Yasushi MAEDA
  • Patent number: 9757826
    Abstract: A method of charging a hollow valve with metallic sodium includes providing a workpiece, as a semi-finished product for a hollow poppet valve, in which a cavity has an upward opening at a free end of a valve stem at a working position; inserting a nozzle into the opening to feed an initial inert gas into the cavity by jetting the inert gas from the nozzle; moving up the nozzle to put a holder between the workpiece and the nozzle, the holder holding a rod-like metallic sodium; and inserting the nozzle into a first end of the holder while an additional inert gas is jetted into the cavity from the nozzle to push down the rod-like metallic sodium along with the inert gas from a second end of the holder into the cavity of the workpiece.
    Type: Grant
    Filed: September 2, 2014
    Date of Patent: September 12, 2017
    Assignee: FUJI HOLLOW VALVE INC.
    Inventors: Takashi Mishima, Hiroyuki Tsuchiyama, Satsoshi Narimatsu
  • Publication number: 20170234175
    Abstract: The present invention provides a hollow engine valve achieving high durability while suppressing an increase in manufacturing cost, and a manufacturing method therefor.
    Type: Application
    Filed: July 24, 2015
    Publication date: August 17, 2017
    Applicant: FUJI HOLLOW VALVE INC.
    Inventors: Hirokazu MORII, Hidenobu NISHIO, Kenichiro HIRAO
  • Patent number: 9447711
    Abstract: Forming of a valve head portion (1) of a hollow engine valve (V) comprising a material particularly satisfactory in heat resistance is performed by cold forging. The material with excellent heat resistance is worked to form a valve head portion semifinished product (11) having a hollow hole (S11) whose inner diameter (?11) is equal to the maximum inner diameter (?11) of a hollow hole (S1) of a finished product of the valve head portion (1), and having a diameter-increased section (111) whose maximum outer diameter (?12) is equal to the maximum outer diameter (?12) of a diameter-increased section (1a) of the finished product. Parts of the valve head portion semifinished product other than a central part to a lower part of the diameter-increased section (111) are necked down by cold forging performed a plurality of times to obtain the finished product of the valve head portion (1).
    Type: Grant
    Filed: July 31, 2013
    Date of Patent: September 20, 2016
    Assignees: FUJI HOLLOW VALVE INC., YOSHIMURA COMPANY
    Inventor: Hyoji Yoshimura
  • Patent number: 9427795
    Abstract: The present invention provides a method for producing a hollow engine valve, with which the production process can be simplified and the processing precision can be improved. To this end, the present invention provides a method for producing a hollow engine valve (1) which is provided with a valve main body (10) in which a hollow hole (10c) is formed along a valve umbrella part (10a) and a hollow shaft part (10b), wherein a solid round bar (11) forming the material of the valve main body (10) is molded to a semi-finished article (12) by means of a single hot-forging process, the semi-finished article (12) is subjected to rotary swaging whereby the semi-finished article (12) is molded into a semi-finished article (13), the semi-finished article (13) is subjected to necking whereby the semi-finished article (13) is molded into the valve main body (10), and a shaft end sealing member (20) is joined to the end part of the hollow shaft part (10b) of the valve main body (10).
    Type: Grant
    Filed: January 21, 2013
    Date of Patent: August 30, 2016
    Assignee: Fuji Hollow Valve Inc.
    Inventors: Hirokazu Morii, Kenichiro Hirao, Katsumi Nakamura, Hyoji Yoshimura