Patents Assigned to Fuji Manufacturing Co., Ltd.
  • Patent number: 11660827
    Abstract: A re-circulatory blasting device obtained is capable of performing stable treatment for a prolonged period of time even in cases in which an elastic abrasive employed has abrasive grains adhered to the surface of elastic cores. An elastic abrasive regeneration device provided to the blasting device regenerates elastic abrasive employed for re-circulation. The elastic abrasive regeneration device includes a mixer and a combining unit. Recovered abrasive fed in from an abrasive recovery section is mixed in the mixer with abrasive grains fed in from an abrasive grain feeder, and the abrasive grains are adhered to the surface of the cores of the recovered abrasive. In the combining unit, the abrasive grains are pressed against and combined to the surface of the cores by passing an aggregated state of the recovered abrasive mixed by the mixer along a constricted flow path having a flow path cross-sectional area that gradually narrows.
    Type: Grant
    Filed: September 30, 2020
    Date of Patent: May 30, 2023
    Assignee: FUJI MANUFACTURING CO., LTD.
    Inventors: Keiji Mase, Shozo Ishibashi, Masatoshi Kitagami
  • Patent number: 11618127
    Abstract: A method for surface treatment of a DLC coated member that includes: taking as a treatment subject a DLC coated member having a DLC film coated on a base material surface; ejecting substantially spherical ejection particles having a median diameter of from 1 ?m to 20 ?m and a falling time through air of not less than 10 s/m against a surface of the film of the member at an ejection pressure of from 0.01 MPa to 0.7 MPa; and forming dimples on the surface of the film without exposing the base material so that a total projected area of the dimples is 50% or more of a treated region and so that the surface of the DLC film is processed to an arithmetic mean height (Sa) of from 0.01 ?m to 0.1 ?m and a texture aspect ratio (Str) of 0.4 or more.
    Type: Grant
    Filed: September 4, 2019
    Date of Patent: April 4, 2023
    Assignee: FUJI MANUFACTURING CO., LTD.
    Inventors: Keiji Mase, Shozo Ishibashi, Yusuke Kondo
  • Patent number: 11389929
    Abstract: A method for surface treatment of a workpiece made from a hard-brittle material comprises first blasting employing abrasive grains of higher hardness than a hardness of a base material of the workpiece for forming a three dimensional recess-protrusion profile having protrusions and recesses formed between the protrusions on a surface of the workpiece; and second blasting employing an elastic abrasive having a structure in which abrasive grains carried in and/or on an elastic body made from material with low rebound elasticity for polishing the surface of the workpiece formed with the recess-protrusion profile so as to achieve an arithmetic average roughness Ra of not greater than 1.6 ?m on the surface of the protrusions and the recesses on the workpiece while maintaining the recess-protrusion profile formed by the first blasting.
    Type: Grant
    Filed: January 22, 2019
    Date of Patent: July 19, 2022
    Assignee: FUJI MANUFACTURING CO., LTD.
    Inventors: Keiji Mase, Shozo Ishibashi, Mizuki Sekizawa
  • Patent number: 10987778
    Abstract: The present invention is directed to provide a method of forming dimples comparatively simply on a surface of hard-brittle materials such as ceramics by post-processing. In the method, substantially spherical ejection particles having a median diameter d50 of from 1 ?m to 20 ?m are ejected together with a compressed gas at an ejection pressure of from 0.01 MPa to 0.7 MPa against a dimple formation region which is a region where dimples are to be formed on a surface of an article made from a hard-brittle material or a surface of an article having a surface coated with a coating layer of a hard-brittle material, or the like so as to form dimples on the surface of the hard-brittle material by plastic deformation without occurrences of breaks or cracks.
    Type: Grant
    Filed: March 12, 2018
    Date of Patent: April 27, 2021
    Assignee: FUJI MANUFACTURING CO., LTD.
    Inventors: Keiji Mase, Shozo Ishibashi, Yusuke Kondo
  • Patent number: 10857695
    Abstract: A surface treatment method is provided that is capable of raising the slidability of a ceramic surface at low cost using a comparatively simple method. Dimples are formed on a surface of a treatment region, this being a portion of a ceramic surface where surface treatment is to be performed, by ejecting substantially spherical ejection particles having a median diameter of from 1 ?m to 20 ?m, together with compressed gas at an ejection pressure of from 0.01 MPa to 0.7 MPa, so as to achieve a value of a fastest decay autocorrelation length of not less than 10. The dimples are formed so as to have a plan view profile with a ratio between a horizontal Feret diameter and a vertical Feret diameter of from 0.7 to 1.43. Thereby a ceramic surface with improved slidability can be obtained regardless of use or non-use of a lubricant.
    Type: Grant
    Filed: June 28, 2018
    Date of Patent: December 8, 2020
    Assignee: FUJI MANUFACTURING CO., LTD.
    Inventors: Keiji Mase, Shozo Ishibashi, Yusuke Kondo
  • Patent number: 10758968
    Abstract: A method of treating a surface of a mold. The method includes forming dimples on a surface of a mold by ejecting substantially spherical ejection-particles so as to bombard the surface of the mold. The dimples are formed so as to satisfy a condition defined by the following formula: 1+3.3e?H/230?W?3+13.4e?H/1060 wherein W is an equivalent diameter (?m) of the dimples and H is a base metal hardness (Hv) of the mold.
    Type: Grant
    Filed: August 11, 2015
    Date of Patent: September 1, 2020
    Assignee: FUJI MANUFACTURING CO., LTD.
    Inventors: Keiji Mase, Shozo Ishibashi, Yusuke Kondo
  • Patent number: 10131036
    Abstract: To obtain a circulation-type blasting device which enables stable processing for a long period of time even in a case that an elastic abrasive of which abrasive grains are attached to a surface of an elastic core are used. A circulation-type blasting device is provided with a device for recycling an elastic abrasive for recycling all or a part of elastic abrasive used in a cyclic way, and the device for recycling the elastic abrasive is provided with a mixing unit for mixing recovered abrasives recovered from an abrasive recovery unit and abrasive grains introduced from an abrasive grain supplying unit in a gas flow by introducing the abrasive grains and the recovered abrasive in the gas flow to generate a solid-gas biphase flow, and a combining unit composed of at least one bent space to which the solid-gas biphase flow is introduced.
    Type: Grant
    Filed: September 22, 2014
    Date of Patent: November 20, 2018
    Assignee: FUJI MANUFACTURING CO., LTD.
    Inventors: Keiji Mase, Shozo Ishibashi, Yuya Takahashi, Masatoshi Kitagami
  • Patent number: 10071462
    Abstract: To cut out a hard-brittle substrate by blasting, laying out substrates 2 on a plate material 1 made of a hard-brittle material with leaving a space for blasting; forming first protective films 4 on both surfaces of the plate material 1 at layout positions of the substrates 2; and forming second protective films 5 on both surfaces of a margin 3 of the plate material 1 with leaving a space with respect to the first protective films 4 and having outer edges from a periphery of the plate material 1 at a width of 5 mm or less; cutting regions 6 between the films 4, 4 and between the films 4, 5 from one surface of the plate material 1 to a depth of approximately half of a thickness thereof by blasting, then cutting from the other surface of the plate material 1 until the plate material 1 is penetrated.
    Type: Grant
    Filed: April 5, 2016
    Date of Patent: September 11, 2018
    Assignee: FUJI MANUFACTURING CO., LTD.
    Inventors: Keiji Mase, Daisuke Chino, Masato Hinata
  • Patent number: 10043926
    Abstract: To impart antiglare properties without reducing the amount of transmitted light, a method for processing a surface of light-transmitting-glass according to the present invention comprises a blasting step of ejecting abrasive grains with particle sizes of #800 to #3000 average particle diameter 14 ?m to 4 ?m) such as WA (white alundum: high-purity alumina) having higher hardness than that of the glass onto a light-receiving surface of the glass having light-transmitting property to be processed for forming indentations and protrusions in the light-receiving surface of the glass, and after the blasting step, a hydrofluoric acid treatment step of immersing the light-receiving surface of the glass into a hydrofluoric acid solution in 10% to 20% concentration for 30 to 600 seconds thereby increase a height (amplitude) of indentations and protrusions of the surface of light-transmitting-glass.
    Type: Grant
    Filed: September 11, 2017
    Date of Patent: August 7, 2018
    Assignee: FUJI MANUFACTURING CO., LTD.
    Inventors: Keiji Mase, Morio Tsukita
  • Patent number: 9815173
    Abstract: An elastic abrasive with abrasive grains dispersed in or adhered to an elastic base material is ejected toward a side portion of a substrate together with compressed air. The elastic abrasive is ejected toward a predetermined processing area centered on a processing point in an ejection direction that intersects a widthwise line at the processing point and that forms a predetermined inclination angle selected from a range of 2° to 60° relative to a contact line. Moreover, an ejection nozzle and the workpiece are moved relatively to each other so that the processing area is moved at a fixed speed in a circumferential direction of the workpiece and so that the ejection direction is maintained at each processing point after moving. If multiple stacked substrates are to be processed, the processing area is moved at a fixed speed also in a widthwise direction of the substrates.
    Type: Grant
    Filed: June 27, 2012
    Date of Patent: November 14, 2017
    Assignee: FUJI MANUFACTURING CO., LTD.
    Inventors: Keiji Mase, Shozo Ishibashi
  • Patent number: 9793426
    Abstract: To impart antiglare properties without reducing the amount of transmitted light, a method for processing a surface of light-transmitting-glass according to the present invention comprises a blasting step of ejecting abrasive grains with particle sizes of #800 to #3000 (average particle diameter 14 ?m to 4 ?m) such as WA (white alundum: high-purity alumina) having higher hardness than that of the glass onto a light-receiving surface of the glass having light-transmitting property to be processed for forming indentations and protrusions in the light-receiving surface of the glass, and after the blasting step, a hydrofluoric acid treatment step of immersing the light-receiving surface of the glass into a hydrofluoric acid solution in 10% to 20% concentration for 30 to 600 seconds thereby increase a height (amplitude) of indentations and protrusions of the surface of light-transmitting-glass.
    Type: Grant
    Filed: May 14, 2014
    Date of Patent: October 17, 2017
    Assignee: FUJI MANUFACTURING CO., LTD.
    Inventors: Keiji Mase, Morio Tsukita
  • Patent number: 9505102
    Abstract: To provide a scribing method by blasting that allows forming a groove at high accuracy without masking, a blasting machine that includes an ejection nozzle having a slit-shaped ejection opening with a width of 10 to 500 ?m and a length of 5 to 5000 times the width, and an abrasive with a median diameter equal to or less than one-half of a width of the ejection opening of the ejection nozzle and with a maximum particle diameter smaller than a width of the ejection opening are used; and the abrasive is ejected together with compressed gas on a surface of a workpiece at an ejection distance of 0.1 to 3.0 mm and an ejection pressure of 0.2 MPa to 0.6 MPa without masking so that 0.25 cm3 or less of the abrasive is included per 1000 cm3 of the compressed gas discharged from the ejection nozzle.
    Type: Grant
    Filed: August 17, 2015
    Date of Patent: November 29, 2016
    Assignee: FUJI MANUFACTURING CO., LTD.
    Inventors: Keiji Mase, Masato Hinata
  • Patent number: 9333624
    Abstract: To cut out a hard-brittle substrate by blasting, laying out substrates 2 on a plate material 1 made of a hard-brittle material with leaving a space for blasting; forming first protective films 4 on both surfaces of the plate material 1 at layout positions of the substrates 2; and forming second protective films 5 on both surfaces of a margin 3 of the plate material 1 with leaving a space with respect to the first protective films 4 and having outer edges from a periphery of the plate material 1 at a width of 5 mm or less; cutting regions 6 between the films 4, 4 and between the films 4, 5 from one surface of the plate material 1 to a depth of approximately half of a thickness thereof by blasting, then cutting from the other surface of the plate material 1 until the plate material 1 is penetrated.
    Type: Grant
    Filed: May 1, 2013
    Date of Patent: May 10, 2016
    Assignee: FUJI MANUFACTURING CO., LTD
    Inventors: Keiji Mase, Daisuke Chino, Masato Hinata
  • Patent number: 9302368
    Abstract: A plate-end processing method comprises the steps of disposing a slit nozzle having a slit-shaped opening at a nozzle tip such that a longitudinal direction of the opening extends along a longitudinal direction of an edge formed along an end of a plate, and such that a distance between the tip of the nozzle and an apex of the edge is equal to 3 mm or smaller, and ejecting an abrasive with a median diameter smaller than or equal to 20 ?m with an ejection pressure of 0.1 MPa to 0.5 MPa to the edge via the nozzle and collecting the ejected abrasive and the abrasive and cut dusts adhered to the plate by suctioning the ejected abrasive, the adhered abrasive and cut dusts from a front side of an ejecting direction of the abrasive at an average flow rate of 30 m/s or higher.
    Type: Grant
    Filed: August 24, 2012
    Date of Patent: April 5, 2016
    Assignee: FUJI MANUFACTURING CO., LTD.
    Inventor: Keiji Mase
  • Patent number: 9186775
    Abstract: A long-lasting elastic grinding material capable of subjecting surfaces of objects to mirror-finishing, glossifying and the like via blasting thereof. A nucleus (2) is obtained by granulating a crosslinked polyrotaxane compound having self-tackiness and a rubber hardness of 30 or less into particles of a prescribed diameter.
    Type: Grant
    Filed: December 12, 2012
    Date of Patent: November 17, 2015
    Assignee: FUJI MANUFACTURING CO., LTD.
    Inventors: Keiji Mase, Shozo Ishibashi
  • Patent number: 9156131
    Abstract: Provided is a method of treating a surface of a mold to achieve good demoldability and capable of preventing wearing of the mold by avoiding load concentration on one part of the surface of the mold. After a first blasting is performed on the surface of the mold to remove a hardened layer produced on the surface and/or to adjust the surface roughness, a second blasting is performed to create fine irregularities on the surface. Then, an elastic abrasive in which abrasive grains are carried on an elastic body, or a plate-like abrasive having a planar shape with a maximum length that is 1.5 to 100 times the thickness thereof, is ejected onto the surface of the mold at an inclined ejection angle such that the abrasive is caused to slide along the mold surface to flatten peaks of the irregularities created on the mold surface.
    Type: Grant
    Filed: October 7, 2014
    Date of Patent: October 13, 2015
    Assignee: FUJI MANUFACTURING CO., LTD.
    Inventor: Keiji Mase
  • Patent number: 9144884
    Abstract: To provide a scribing method by blasting that allows forming a groove at high accuracy without masking, a blasting machine that includes an ejection nozzle having a slit-shaped ejection opening with a width of 10 to 500 ?m and a length of 5 to 5000 times the width, and an abrasive with a median diameter equal to or less than one-half of a width of the ejection opening of the ejection nozzle and with a maximum particle diameter smaller than a width of the ejection opening are used; and the abrasive is ejected together with compressed gas on a surface of a workpiece at an ejection distance of 0.1 to 3.0 mm and an ejection pressure of 0.2 MPa to 0.6 MPa without masking so that 0.25 cm3 or less of the abrasive is included per 1000 cm3 of the compressed gas discharged from the ejection nozzle.
    Type: Grant
    Filed: August 12, 2013
    Date of Patent: September 29, 2015
    Assignee: FUJI MANUFACTURING CO., LTD.
    Inventors: Keiji Mase, Masato Hinata
  • Patent number: 9108298
    Abstract: Provided is a method of treating a surface of a mold to achieve good demoldability and capable of preventing wearing of the mold by avoiding load concentration on one part of the surface of the mold. After a first blasting is performed on the surface of the mold to remove a hardened layer produced on the surface and/or to adjust the surface roughness, a second blasting is performed to create fine irregularities on the surface. Then, an elastic abrasive in which abrasive grains are carried on an elastic body, or a plate-like abrasive having a planar shape with a maximum length that is 1.5 to 100 times the thickness thereof, is ejected onto the surface of the mold at an inclined ejection angle such that the abrasive is caused to slide along the mold surface to flatten peaks of the irregularities created on the mold surface.
    Type: Grant
    Filed: July 21, 2011
    Date of Patent: August 18, 2015
    Assignee: FUJI MANUFACTURING CO., LTD.
    Inventor: Keiji Mase
  • Patent number: 9039487
    Abstract: Particularly, a thin-film solar cell panel or the like is processed without necessity of attaching and detaching of mask and washing steps with respect to a workpiece in a fine blasting employing a fine abrasive. A negative pressure space (20) and an opposing negative pressure space (40) having openings (22, 42) are opposed by being spaced at a movement allowable interval of the workpiece such as a thin-film solar cell panel or the like and so as to face one side edge in the same direction as a moving direction of the workpiece.
    Type: Grant
    Filed: July 10, 2009
    Date of Patent: May 26, 2015
    Assignee: FUJI MANUFACTURING CO., LTD.
    Inventors: Keiji Mase, Shigeru Fujinori
  • Patent number: D986931
    Type: Grant
    Filed: March 13, 2020
    Date of Patent: May 23, 2023
    Assignee: FUJI MANUFACTURING CO., LTD.
    Inventors: Keiji Mase, Yuki Nasu