Abstract: Electrical switch contact sets are disclosed. A disclosed example apparatus includes a movable platform having first and second contacts, where the first and second contacts electrically coupled via the movable platform, and a stationary portion having third and fourth contacts, where the movable platform is movable to bring the first and second contacts in contact with the third and fourth contacts, respectively, to simultaneously close a current path of an electrical circuit associated with the first, second, third and fourth contacts.

Abstract: A switch assembly for adapting a non-contact switch into a contact triggered switch, such that the internal electrical state of the non-contact switch can be triggered by mechanical contact with an object or surface. The switch assembly can include an adapter body coupled to the non-contact switch and an actuation body coupled to the adapter body. The actuation body can be movable relative to the adapter body to selectively position a target supported by the actuation body within a sensing region of the non-contact switch. The actuation body can be moved by an external object making contact with a portion of the actuation body.

Abstract: A magnet reed switch assembly. The magnetic reed switch assembly includes a reed switch having a body and a pair of electrical contacts disposed in the body. A ring magnet has a bore, and a portion of the body of the reed switch is disposed within the bore, with the ring magnet positioned close to the pair of electrical contacts. The ring magnet is movable along the axis of the body between a first position and a second position. A plunger includes a proximal end coupled to the ring magnet and a distal end having a sensing magnet. When a ferrous target is disposed near the sensing magnet, the plunger moves toward the ferrous target causing the ring magnet to move from the first position to the second position, and the reed switch to move from an open state to a closed state.

Abstract: High temperature switch apparatus are disclosed. An example apparatus includes a ceramic contact base having an opening therein configured to removably receive a contact, a first ceramic plunger housing portion and a second ceramic plunger housing portion, the first ceramic plunger housing portion including a first protrusion, the second ceramic plunger housing portion including a first recess, the first recess to receive the first protrusion, and a first ceramic contact housing portion and a second ceramic contact housing portion, the first ceramic contact housing portion including a second protrusion and a first cavity, the second ceramic contact housing portion including a second recess and a second cavity, the first ceramic plunger housing portion, the second ceramic plunger housing portion, and the ceramic contact base configured to be coupled in between the first and second cavities when the second recess receives the second protrusion.

Abstract: Electrical switch contact sets are disclosed. A disclosed example apparatus includes a movable platform having first and second contacts, where the first and second contacts electrically coupled via the movable platform, and a stationary portion having third and fourth contacts, where the movable platform is movable to bring the first and second contacts in contact with the third and fourth contacts, respectively, to simultaneously close a current path of an electrical circuit associated with the first, second, third and fourth contacts.

Abstract: Methods and apparatus for monitoring solenoid valve health are disclosed. A switchbox includes a state manager, a position detector, and a notification generator. The state manager changes an activation state of a solenoid valve between a first state and a second state in response to an initiation signal of a solenoid valve test. The position detector determines, based on position data obtained at the switchbox from an integrated position sensor of the solenoid valve, whether a core of the solenoid valve has moved by at least a threshold change in position within a predetermined time period following the change of the activation state of the solenoid valve. The notification generator generates a notification in response to the position detector determining that the core did not move by at least the threshold change in position within the predetermined time period. The notification indicates that the solenoid valve failed the solenoid valve test.

Abstract: A valve signature diagnosis and leak testing device includes a spool valve operatively connected to a pilot valve, the pilot valve being configured to position the spool valve to one of an open position and a closed position. A blocker valve is fluidly connected to a control fluid outlet of the spool valve. An electrical module is operatively connected to the pilot valve, a supply of control fluid, and the blocker valve, the electrical module being capable of sending pulsed electrical signals to the pilot valve and the blocker valve to selectively position the spool valve and the blocker valve to an open or closed position.

Abstract: A target magnet mechanism for a proximity switch. The target magnet mechanism includes a plurality of magnets disposed in an alternating magnetic pole configuration forming a narrowed, polarity reversing magnetic field. A center magnet has a magnetic polarity opposite the magnetic polarity of a sensing magnet of the proximity switch. A flanking magnet includes a magnetic polarity opposite the magnetic polarity of the center magnet and the same as the sensing magnet. So configured, the plurality of magnets trigger the proximity switch to an activated state by pulling on a magnetic field of the proximity switch via the opposed polarity of the center magnet and the sensing magnet. In addition, the plurality of magnets release the proximity switch back to an unactivated state by pushing on the magnetic field of the proximity switch via the same polarity of the flanking magnet and the sensing magnet.

Abstract: A valve signature diagnosis and leak testing device includes a spool valve operatively connected to a pilot valve, the pilot valve being configured to position the spool valve to one of an open position and a closed position. A blocker valve is fluidly connected to a control fluid outlet of the spool valve. An electrical module is operatively connected to the pilot valve, a supply of control fluid, and the blocker valve, the electrical module being capable of sending pulsed electrical signals to the pilot valve and the blocker valve to selectively position the spool valve and the blocker valve to an open or closed position.

Abstract: A valve signature diagnosis and leak testing device includes a spool valve operatively connected to a pilot valve, the pilot valve being configured to position the spool valve to one of an open position and a closed position. A blocker valve is fluidly connected to a control fluid outlet of the spool valve. An electrical module is operatively connected to the pilot valve, a supply of control fluid, and the blocker valve, the electrical module being capable of sending pulsed electrical signals to the pilot valve and the blocker valve to selectively position the spool valve and the blocker valve to an open or closed position.

Abstract: A switch adapter can include a base having one or more openings, a support coupled to the base, and one or more retainers for coupling a switch to the adapter. The support can have one or more openings between its interior and exterior. The retainer can be adapted to couple to at least one of the base, the support, and a combination thereof. The switch adapter can include one or more switches, such as a replacement switch, and can be adapted for replacing a limit switch with a proximity switch. A proximity switch can be coupled to a switch adapter in one or more positions, and a switch adapter can be adapted to couple with a plurality of different switch mounts. A switch adapter can include a mass compensator for adjusting its center of gravity.

Abstract: Proximity switches include a hermetically sealed unit that can be used in harsh environments and under significant pressures, such as underwater and in nuclear power facilities, without having any parts that would require replacement or periodic maintenance. The proximity switches are preferably switches actuated by physical movement of a contact in response to changing magnetic forces. The switches are preferably disposed in a body tube optionally including a hermetic seal assembly to seal an open end of the body tube and/or a ferrule that prevents electrical wires attached to the switch inside the body tube from being pulled away from the switch. Further, the switches preferably maintain a contact pressure between electrical contacts sufficient to withstand acceleration seismic testing of 10 g with no contact discontinuity.

Abstract: A method of non-rotatably securing a target to a shaft extending along a longitudinal axis within an enclosed proximity switch assembly is described. The target support at least one target magnet and a hub having a body portion extending along the longitudinal axis. The body portion includes an outer surface and a shaft aperture extending along the longitudinal axis, and further includes at least one threaded body aperture extending from the outer surface to the shaft aperture. The shaft is inserted into the shaft aperture, and a set screw is inserted into one of the body apertures. A torque is applied to the set screw to threadably engage the set screw with the one of the body apertures such that a distal end of the set screw contacts an outer surface of the shaft. The set screw is sealed within the body aperture with a high-temperature potting.

Abstract: A target detection assembly includes a detection member adapted to generate a first input signal, and an emulator module is removably secured to the detection member. The emulator module includes an emulator housing assembly removably secured to the detection member and a selection portion is disposed on the emulator housing assembly. The selection portion is configured to be oriented in a first and second selection mode. In the first selection mode, a first emulation circuit disposed within the emulator housing assembly receives the first input signal, processes the first input signal, and outputs a first output signal that is different than the first input signal. In the second selection mode, a second emulation circuit disposed within the emulator housing assembly receives the first input signal, processes the first input signal, and outputs a second output signal that is different than the first input signal and the first output signal.

Abstract: Actuation apparatus for use with magnetically-triggered proximity switches are described herein. An example apparatus includes an actuator shaft having a first segment and a second segment, the first segment intersecting the second segment. The first segment defines a first end of the actuator shaft, and the second segment defines a second end of the actuator shaft opposite the first end. The second segment further defines a slot. The apparatus further includes a detector magnet assembly coupled to the first segment of the actuator shaft adjacent the first end. The apparatus further includes a switch arm coupled to the second segment of the actuator shaft. The switch arm includes a first end, a second end opposite the first end, and a portion located between the first and second ends of the switch arm. The portion of the switch arm is positioned in the slot of the actuator shaft.

Abstract: A magnetically-triggered proximity switch includes an actuator assembly disposed within a switch body, and the actuator assembly includes an actuator body extending along an actuator axis. A primary contact and a secondary contact is each coupled to the actuator body and may be separated from a center contact along the actuator axis. The actuator assembly is pivotable between a first switch position and a second switch position about a pivot axis. In the first switch position, the center contact is in contact with a common contact and the first contact is in contact with a primary contact, thereby completing a circuit between a common arm and a primary arm. In the second switch position, the center contact is in contact with the common contact and the second contact is in contact with a secondary contact, thereby completing a circuit between the common arm and a secondary arm.

Abstract: A valve controller assembly includes a first switch that generates a first input signal based on an operational parameter of a control valve, and a docking assembly is communicatively coupled to the first switch. A switching module is removably secured to and communicatively coupled to the docking assembly such that the first switch is communicatively coupled to the switching module when the switching module is secured to the docking member. The switching module includes a first emulation circuit adapted to receive the first input signal, process the first input signal, and output a first output signal that is different than the first input signal.

Abstract: A system and method for configuring a field device of a control system is provided. The system includes a mobile computing device for communicating with a wireless adapter coupled to the field device. The mobile computing device receives an application module via a wireless network communication module. The application module, when executed by a processor, configures the field device via a wireless direct communication module. The mobile computing device includes a user-friendly graphic display to provide and receive information associated with the configuration of the field device.

Abstract: Magnetic switches are disclosed herein. An example apparatus includes a mount and a switch actuator assembly coupled to the mount. The switch actuator assembly includes a body, a trigger, and a first magnet oriented to be attracted to a second magnet. Movement of the body from a first position to a second position is to cause relative movement between the first magnet and the second magnet and relative movement between the trigger and a switch.

Abstract: A poppet valve assembly to control a pneumatic actuator may include a housing having a central bore. A first module may be disposed within the central bore, and the first module may have a first and second poppet valve. A second module may also be disposed within the central bore, and the second module may have a third and fourth poppet valve. A supply of pressurized fluid may be in fluid communication with a plurality of control valves such that pressurized fluid from the control valves opens and closes the poppet valves. The supply of pressurized fluid may also be in fluid communication with the first module and the second module such that the opening and closing of the poppet valves controls the position of the pneumatic actuator.