Abstract: A rotary electric machine includes a rotor and a stator. The stator has windings and teeth extending radially from a stator core. Each tooth is separated from an adjacent tooth by a stator slot that opens to a radial stator-rotor airgap via a slot opening. The windings are positioned within each slot. Each stator tooth has a tooth tip with a surface profile configured to guide rotor flux away from areas of the windings proximate the respective slot opening. The tip surface profile may be a concave region, e.g., a dent/chamfer, and/or a convex region, e.g., a bump/bulge, and is formed in a distal end surface of the tip proximate the opening. The stator-rotor airgap is smaller at the convex region and larger at the concave region than elsewhere along the distal end surface. An electrical system includes the machine, a battery, and a power inverter module.

Abstract: Various technologies described herein pertain to autonomous vehicle consumption of real-time public transportation data to guide curb access and usage. An autonomous vehicle receives a trip request for a ride specifying a requested pullover location. The autonomous vehicle receives public transportation data specifying an expected arrival time of a public transportation vehicle at a reserved zone within proximity of the requested pullover location. The autonomous vehicle evaluates availability of the reserved zone during an expected occupancy time of the reserved zone by the autonomous vehicle based on the expected arrival time of the public transportation vehicle at the reserved zone. The autonomous vehicle selects an actual pullover location for the ride in the autonomous vehicle based on the availability of the reserved zone during the expected occupancy time. The autonomous vehicle stops at the actual pullover location for the ride in the autonomous vehicle.

Abstract: Methods for forming composite components with sealed bi-material interfaces include applying a sacrificial material to a surface of a substrate, over-molding the substrate and the sacrificial material with an over-molding material such that the over-molding material covers at least a portion of the sacrificial material and at least one surface of the substrate, removing the sacrificial material by deflagration to form a composite component with a channel between the substrate and the over-molding material, introducing an uncured sealant into the channel, and curing the sealant to form a sealed composite component. The method can further include removing a portion of the sealant prior to the sealant fully curing. The sealed composite component can include a passage, encircled by the channel, extending between the substrate and the over-molding material. The substrate can be a metal, a polymer, a polymer composite, a ceramic, or a continuous fiber composite material.

Abstract: A structural arrangement for a vehicle includes a vehicle frame including a first frame member and a second frame member coupled to the first frame member. The vehicle frame extends along a vehicle body axis. The vehicle frame includes a suspension component including a control arm, a bushing, a bolt coupling the suspension component to the second frame member, and a load member coupled to the first frame member at a first attachment point and coupled to the second frame member at a second attachment point. The load member extends generally longitudinally along the vehicle body axis. The suspension component is coupled to the second frame member at the second attachment point and is detachable from the second frame member upon application of a load to the vehicle due to an impact event.

Abstract: Methods and systems are provided for controlling a vehicle action based on a condition of a road on which a vehicle is travelling, including: obtaining first sensor data as to a surface of the road from one or more first sensors onboard the vehicle; obtaining second sensor data from one or more second sensors onboard the vehicle as to a measured parameter pertaining to operation of the vehicle or conditions pertaining thereto; generating a plurality of road surface channel images from the first sensor data, wherein each road surface channel image captures one of a plurality of facets of properties of the first sensor data; classifying, via a processor using a neural network model, the condition of the road on which the vehicle is travelling, based on the measured parameter and the plurality of road surface channel images; and controlling a vehicle action based on the classification of the condition of the road.

Abstract: There is disclosed herein examples of systems and procedures for performing software updates for vehicles. The vehicles may be scheduled for the software updates based on information related to the vehicles. Update systems may determine when the vehicles have entered service ranges of the update systems for the scheduled software updates and may initiate the software updates in response to determining that the vehicles have entered the service ranges. Progress of the software updates may be monitored and displayed on a dashboard system overseeing the software updates of the vehicles.

Abstract: A method of controlling stability of a vehicle and a stability control system for the vehicle. A driver command is determined based on driver input data. At least one output command is sent to one or more vehicle systems to control stability of the vehicle based on the driver command. A controller sends the output command based on a control hierarchy that provides an order in which the controller controls body motion of the vehicle, wheel slip of the vehicle, and standard stability of the vehicle to control stability of the vehicle. The order dictates that the controller controls the body motion of the vehicle and the wheel slip of the vehicle before the controller controls the standard stability of the vehicle. A state of one or more of the vehicle systems is controlled based on the sent output command as dictated via the control hierarchy.

Abstract: An autonomous vehicle, system and method of operating an autonomous vehicle. The system includes a communication module and a processor. The communication module sends a first set of Global Positioning Satellite (GPS) data over a first communication channel and a second set of GPS data over a second communication channel. The second set of GPS data is an authenticated data set. The processor operates the autonomous vehicle using the first set of GPS data, and compares the first set of GPS data to the second set of GPS data to verify the integrity of the first set of GPS data. A first value for a vehicle parameter based on the first set of GPS data is compared to a second value for the vehicle parameter based on data from a vehicle-based sensor. The first set of GPS data is rational when the difference is less than a selected threshold.

Abstract: Methods and systems for controlling an occupant output system associated with a vehicle are provided. The methods and systems receive vehicle or occupant context data from a source of vehicle context data, generate occupant message data based on the vehicle or occupant context data and determine if an occupant associated with the occupant output system is vision or hearing impaired. When the occupant is determined to be vision or hearing impaired, the methods and systems decide on an output modality to assist the occupant, and generate an output for the occupant on the output device, and in the output modality, based on the occupant message data.

Abstract: A method of laser welding together two or more overlapping metal workpieces (12, 14, or 12, 150, 14) included in a welding region (16) of a workpiece stack-up (10) involves advancing a beam spot (44) of a laser beam (24) relative to a top surface (20) of the workpiece stack-up along a first weld path (72) in a first direction (74) to form an elongated melt puddle (76) and, then, advancing the beam spot (44) of the laser beam (24) along a second weld path (78) in a second direction (80) that is opposite of the first direction while the elongated melt puddle is still in a molten state. The first weld path and the second weld path overlap so that the beam spot of the laser beam is conveyed through the elongated melt puddle when the beam spot is advanced along the second weld path.

Abstract: A heating apparatus is provided. The heating apparatus includes a positive temperature coefficient (PTC) heating element and a power controller configured to generate and apply a pulse width modified signal to the PTC heating element. The power controller is configured to vary a current of the pulse width modified signal linearly with respect to a temperature of a space being heated by the PTC heating element.

Abstract: A system for determining when an occupant in a motor vehicle seat and restrained by a seatbelt restraint system has improper posture. The system and method include: a seatbelt buckle sensor, a seatbelt payout sensor, an occupant posture sensor. Moreover, a control module executes code to: determine the presence of the seatbelt latchplate in the seatbelt buckle, determine whether the difference between the first seatbelt payout length when the seatbelt is buckled and the second seatbelt payout length is greater than a seatbelt payout length threshold, compare the image of the occupant to at least one of a stored image and a posture zone when the seatbelt payout length threshold is exceeded, and determine whether the occupant has improper posture based on the comparison of the captured image of the occupant and the at least one of the stored image and the posture zone.

Abstract: The present application relates to providing alert notifications of high-risk driving areas in a connected vehicle by calculating a first navigational route between a host vehicle location and a destination, transmitting the first navigational route via a wireless network, receiving via a wireless network an indication of a high-risk area in response to the first navigational route, generating a second navigational route in response to the high-risk area, presenting the second navigational route to a vehicle occupant via a user interface and prompting user action.

Abstract: A process for sensor sharing for an autonomous lane change is provided. The process includes, within a dynamic controller of a host vehicle, monitoring sensors of the host vehicle, establishing communication between the host vehicle and a confederate vehicle on a same roadway as the host vehicle, monitoring sensors of the confederate vehicle, within the dynamic controller of the host vehicle, utilizing data from the sensors of the host vehicle and data from the sensors of the confederate vehicle to initiate a lane change maneuver for the host vehicle, and executing the lane change maneuver for the host vehicle.

Abstract: A light blocking screen includes a liquid crystal array mounted to a window. The liquid crystal array has a plurality of liquid crystal (LC) pixels, each of which is selectively darkenable. A controller is operatively connected to the liquid crystal array and configured to darken a set of the LC pixels, such that the darkened set of LC pixels limits light passage through the window in one or more selected areas. The LC pixels need not limit light passage through the entire window. The controller may determine a location of a glare source relative to the window and a location of a user proximate the window, and then darken the set of the LC pixels in an area between the glare source and the user, such that the glare source is limited from shining onto the user. The screen may be incorporated into vehicles or buildings.

Abstract: The present disclosure provides a method comprising identifying at least one of a characteristic and an identity of an item for delivery from an origin to a destination and selecting one of a plurality of possible routes between the origin and the destination. For each of a plurality of route segments of the selected route, mapping information is used to characterize the route segment and one of a plurality of driving modes is selected for the route segment based on the characterization of the route segment and the at least one of the item characteristic and the item identity. A driving plan comprising a collection of the selected driving modes corresponding to the plurality of route segments comprising the selected route is provided to a vehicle and the vehicle delivers the item from the origin to the destination via the selected route using the driving plan.

Abstract: An audio notification system for an autonomous vehicle (AV) determines that the AV is within range of a user and emits a sound though a speaker of the AV to notify that the user that the vehicle has arrived. The audio notification system may include a sensor for sensing that the user has accessed the AV, and turns off the sound in response to the user accessing the AV. The audio notification may be generated according to one or more audio options, e.g., volume, pitch, or audio pattern.

Abstract: A reference electrode for a lithium-ion battery cell in the form of a porous ultrathin film that is fabricated from aluminum or an aluminum alloy is described. The aluminum layer is conductive and functions as a current collector for the reference electrode. The alloying elements may include but not limited to one or more of copper, zinc, silver, gold, titanium, chrome, rare earth metals, etc., to achieve target values for electrical, mechanical and chemical properties. Also disclosed is an electrochemical battery cell having an anode, a cathode, and a reference electrode, wherein the reference electrode is interposed between the anode and the cathode, wherein the reference electrode is an electrode layer that is arranged on a current collector, and wherein the current collector is fabricated from an aluminum alloy.

Abstract: An attachment mechanism including a first clamp member having a V-shaped first clamping end and a second clamp member having a V-shaped second clamping end and an adjustment mechanism configured to adjust a relative position of the first clamp member and the second clamp member. The first and second clamp members are configured to translate toward and away from each other via force exerted by the adjustment mechanism such that the first and second clamping ends translate between an engaged and a disengaged position.

Abstract: A flexible sheet having enhanced thermal conductivity, electrical isolation and bonding strength includes a first layer of polyethylene terephthalate having opposed first and second sides and an electrical isolation of at least 500 ohms at 2.0 kV DC, and a second layer of heat-activated adhesive attached to and covering the first side. The heat-activated adhesive has a bonding strength of greater than 50 psi, and the first and second layers together have a thermal conductivity of at least 0.7 W/mK. A thermal cooling structure for use with high-voltage battery applications includes the first layer of polyethylene terephthalate, the second layer of heat-activated adhesive, a third layer of thermal interface material attached to and covering the second side of the first layer, and a metallic cooling plate attached to the second layer.