Patents Assigned to Greatbatch Ltd.
  • Patent number: 11179109
    Abstract: An apparatus comprises an input configured to receive electrocardiogram (ECG) data detected by a patient monitoring device, the ECG data containing a physiologic signal and one or more segments of noise within the ECG data. A scrubber comprises a plurality of scrubbing modules each configured to process the ECG data and noise in a manner differing from other scrubbing modules. The scrubber is configured to filter the one or more noise segments that overlap with the physiologic signal, and consolidate the ECG data to eliminate the one or more noise segments that are non-overlapping with the physiologic signal. An output is configured to output scrubbed ECG data.
    Type: Grant
    Filed: October 25, 2018
    Date of Patent: November 23, 2021
    Assignee: Greatbatch Ltd.
    Inventors: Rodolphe Katra, Tyler Stigen, Niranjan Chakravarthy
  • Patent number: 11147977
    Abstract: An EMI/energy dissipating filter for an active implantable medical device (AIMD) is described. The filter comprises a first gold braze hermetically sealing the insulator to a ferrule that is configured to be mounted in an opening in a housing for the AIMD. A lead wire is hermetically sealed in a passageway through the insulator by a second gold braze. A circuit board substrate is disposed adjacent the insulator. A two-terminal chip capacitor disposed adjacent to the circuit board has an active metallization that is electrically connected to the active electrode plates and a ground metallization that is electrically connected to the ground electrode plates of the capacitor. A ground electrical path extends from the ground metallization of the chip capacitor to the ferrule. A conductive ground pin is electrically and mechanically connected to the ferrule. The ground path comprises an internal ground plate disposed within the circuit board substrate.
    Type: Grant
    Filed: June 26, 2019
    Date of Patent: October 19, 2021
    Assignee: Greatbatch Ltd.
    Inventors: Robert A. Stevenson, Christine A. Frysz, Richard L. Brendel
  • Patent number: 11135424
    Abstract: In various examples, an apparatus is configured for targeted placement of a lead body within a patient. The lead body includes at least one distal electrode. The apparatus includes a needle including a lumen sized to accommodate the lead body within the lumen. A stylet is insertable within the needle, wherein at least one of the needle and the stylet includes at least one imageable marker corresponding in size, shape, and location to the at least one distal electrode of the lead body. The at least one imageable marker is configured to allow a user to determine placement within the patient of the at least one distal electrode of the lead body prior to implantation of the lead body within the patient.
    Type: Grant
    Filed: July 1, 2014
    Date of Patent: October 5, 2021
    Assignee: Greatbatch Ltd.
    Inventors: Kerry Bradley, Leslie I. Halberg
  • Patent number: 11130197
    Abstract: In various examples, a component is for use in an implantable medical device. The component includes a pin including a first material attached to a lead including a second material different from the first material of the pin. At least a portion of the lead includes a channel in which at least a portion of the pin sits, the channel including a channel opening defined at least partially by opposing first and second channel sides extending a channel length. At least a first joint is formed along at least a portion of the first channel side. The first joint includes the second material of the lead deformed to at least partially close the channel opening to retain the pin within the channel to attach the lead to the pin. In some examples, the first material includes molybdenum and the second material includes aluminum.
    Type: Grant
    Filed: November 1, 2018
    Date of Patent: September 28, 2021
    Assignee: Greatbatch Ltd.
    Inventors: Jordan A. Hartwig, Kenneth B. Talamine
  • Patent number: 11114661
    Abstract: An electrochemical cell comprising an electrode assembly formed from an elongate anode that is folded into a serpentine configuration with a plurality of cathode plates interleaved between the folds is described. To make a robust and secure connection of the respective cathode tabs to a cathode terminal, the tabs are folded into an overlapping and stacked relationship. The proximal end of a metal strip is wrapped around the stacked cathode tabs and then a laser is used to weld through all layers of the metal strip and each of the bound cathode tabs. The laser welds are visible from the opposite side of the thusly formed strip-shaped hoop surrounding the stacked cathode tabs from which the laser beam first contacted the assembly. This provides the welding engineer with a visual indication that the welded connection of the metal strip-shaped hoop to the stacked cathode tabs is robust and structurally sound.
    Type: Grant
    Filed: July 8, 2019
    Date of Patent: September 7, 2021
    Assignee: Greatbatch Ltd.
    Inventors: Kenneth B. Talamine, Brian D. Panzer
  • Patent number: 11114714
    Abstract: A miniature electrochemical cell having a volume of less than 0.5 cc includes a casing having a header assembly comprising a ceramic plate formed by co-firing a metallic-containing paste in first and second via holes extending through a green-state ceramic. The ceramic plate is joined to a metal ring by a gold-braze to form the header assembly that is secured to an open-ended metal container by a weld to provide the casing. The fill material resulting from sintering the metallic-containing paste provides a first conductive pathway to the anode current collector contacting an anode active material and a second conductive pathway to a cathode current collector contacting a cathode active material. A solid electrolyte activates the anode and cathode while also serving as a separator. Outer surfaces of the first and second conductive pathways are configured for electrical connection to a load.
    Type: Grant
    Filed: June 4, 2019
    Date of Patent: September 7, 2021
    Assignee: Greatbatch Ltd.
    Inventors: Robert S. Rubino, Keith W. Seitz, Brian P. Hohl
  • Patent number: 11081274
    Abstract: In various examples, a system for wirelessly transmitting power using resonant magnetic field power transfer includes a device including at least one component to be wirelessly powered. The device includes an elongate shaft and a capture element including a capture coil. A source element for wirelessly supplying power to the device includes a source coil disposed around an opening. The opening is sized to allow the elongate shaft of the device to fit therein. The source is located proximate a surgical access point, wherein, with insertion of the elongate shaft within the opening of the source for surgical access, the capture coil is disposed sufficiently proximate the source coil to allow power to be wirelessly transmitted from the source coil to the capture coil to power the at least one component of the device.
    Type: Grant
    Filed: February 22, 2018
    Date of Patent: August 3, 2021
    Assignee: Greatbatch Ltd.
    Inventors: Michael J. Fuller, Brian R. Peterson, Jason Hamilton, Leslie I. Halberg, Eric Jankins, Gregory G. Decker
  • Patent number: 11071858
    Abstract: A hermetically sealed filtered feedthrough assembly attachable to an AIMD includes an insulator hermetically sealing a ferrule opening of an electrically conductive ferrule with a gold braze. A co-fired and electrically conductive sintered paste is disposed within and hermetically seals at least one via hole extending in the insulator. At least one capacitor is disposed on the device side. An active electrical connection electrically connects a capacitor active metallization and the sintered paste. A ground electrical connection electrically connects the gold braze to a capacitor ground metallization, wherein at least a portion of the ground electrical connection physically contacts the gold braze. The dielectric of the capacitor may be less than 1000 k. The ferrule may include an integrally formed peninsula portion extending into the ferrule opening spatially aligned with a ground passageway and metallization of an internally grounded feedthrough capacitor.
    Type: Grant
    Filed: March 23, 2020
    Date of Patent: July 27, 2021
    Assignee: Greatbatch Ltd.
    Inventors: Robert A. Stevenson, Christine A. Frysz, Thomas Marzano, Keith W. Seitz, Marc Gregory Martino
  • Patent number: 11075421
    Abstract: A miniature electrochemical cell having a volume of less than 0.5 cc is described. The cell casing has a ceramic substrate, preferably of alumina, that is part of a metal-containing feedthrough formed by co-firing a metallic paste in a via hole extending through a green state ceramic. The sintered feedthrough serves as a header assembly that is then joined to an open-ended container by a gold-braze to thereby provide the cell casing. The metallic container serves as a terminal for one of the electrodes, for example the anode, while the metal fill material resulting from sintering the metallic paste serves as the opposite polarity terminal, for example the positive terminal for the cathode.
    Type: Grant
    Filed: May 24, 2019
    Date of Patent: July 27, 2021
    Assignee: Greatbatch Ltd.
    Inventors: Robert S. Rubino, Keith W. Seitz, Brian P. Hohl
  • Patent number: 11075377
    Abstract: A lithium electrochemical cell with increased energy density is described. The electrochemical cell comprises an improved sandwich cathode design with a second cathode active material of a relatively high energy density but of a relatively low rate capability sandwiched between two current collectors and with a first cathode active material having a relatively low energy density but of a relatively high rate capability in contact with the opposite sides of the two current collectors. In addition, a cathode fabrication process is described that increases manufacturing efficiency. The cathode fabrication process comprises a process in which first and second cathode active materials are directly applied to opposite surfaces of a perforated current collector and laminated together. The present cathode design is useful for powering an implantable medical device requiring a high rate discharge application.
    Type: Grant
    Filed: March 7, 2019
    Date of Patent: July 27, 2021
    Assignee: Greatbatch Ltd.
    Inventors: Robert S. Rubino, William C. Thiebolt, Marcus J. Palazzo, Joseph M. Lehnes, Ho-Chul Yun, Mark J. Roy
  • Patent number: 11075388
    Abstract: A current collector for an electrochemical cell is described. Unlike conventional current collector designs, the current collector does not have an unperforated perimeter frame completely bordering or surrounding a perforated interior region. Instead, only that portion of the current collector adjacent to the connector tab is unperforated. Otherwise, perforations extend directly to the perimeter edge.
    Type: Grant
    Filed: November 9, 2018
    Date of Patent: July 27, 2021
    Assignee: Greatbatch Ltd.
    Inventors: Mark J. Roy, Joseph M. Lehnes, Marcus J. Palazzo, Robert S. Rubino, William C. Thiebolt, Ho-Chul Yun
  • Patent number: 11065456
    Abstract: In various examples, an apparatus is configured for subcutaneously inserting an implantable device within a patient. The apparatus includes a dilator portion including a dilator including a dilator length. The dilator portion is configured to separate tissue to create a subcutaneous pocket within the patient sized and shaped to accommodate an implantable device within the subcutaneous pocket. A sheath portion includes a sheath sized and shaped to accommodate the dilator within a sheath lumen. The sheath is configured to accommodate an antenna of the implantable device with the dilator removed from within the sheath. The sheath includes a sheath length that is at least substantially as long as an antenna length. The sheath is configured to separate to allow removal of the sheath around the implantable device to remove the sheath from and leave the implantable device within the subcutaneous pocket within the patient.
    Type: Grant
    Filed: May 15, 2018
    Date of Patent: July 20, 2021
    Assignee: Greatbatch Ltd.
    Inventors: Rodolphe Katra, Scott Kimmel, Lawrence Kane, Daniel Chase
  • Patent number: 11013928
    Abstract: An EMI/energy dissipating filter for an active implantable medical device (AIMD) is described. The filter comprises a first gold braze hermetically sealing the insulator to a ferrule that is configured to be mounted in an opening in a housing for the AIMD. A lead wire is hermetically sealed in a passageway through the insulator by a second gold braze. A circuit board substrate is disposed adjacent the insulator. A two-terminal chip capacitor disposed adjacent to the circuit board has an active end metallization that is electrically connected to the active electrode plates and a ground end metallization that is electrically connected to the at least one ground electrode plates of the chip capacitor. There is a ground path electrically extending between the ground end metallization of the chip capacitor and the ferrule.
    Type: Grant
    Filed: July 25, 2018
    Date of Patent: May 25, 2021
    Assignee: Greatbatch Ltd.
    Inventors: Robert A. Stevenson, Christine A. Frysz, Richard L. Brendel
  • Patent number: 11011787
    Abstract: A miniature electrochemical cell having a total volume that is less than 0.5 cc is described. The cell casing is formed by joining two ceramic casing halves together. One or both casing halves are machined from ceramic to provide a recess that is sized and shaped to contain the electrode assembly. The opposite polarity terminals are metal feedthroughs, such as of gold, and are formed by brazing gold into openings machined into one or both ceramic casing halves. The two ceramic casing halves are separated from each other by a metal interlayer, such as of gold, bonded to a thin film metallization adhesion layer, such as of titanium, that contacts an edge periphery of each ceramic casing half. A solid electrolyte (LixPOyNz) is used to activate the electrode assembly.
    Type: Grant
    Filed: January 4, 2019
    Date of Patent: May 18, 2021
    Assignee: Greatbatch Ltd.
    Inventors: Keith W. Seitz, Robert S. Rubino, Gary Freitag, David Dianetti, Todd C. Sutay, Ho-Chul Yun, Thomas Marzano, Brian P. Hohl
  • Patent number: 10957884
    Abstract: A miniature electrochemical cell having a total volume that is less than 0.5 cc is described. The casing enclosure consists of a lower plate supporting a cylindrically-shaped can having an open upper end closed with a cover. The can is selectively coated with a dielectric material to provide electrical isolation of the to-be-housed active materials from the can sidewall. A glass-to-metal seal electrically isolates the lower plate from the can. An electrode assembly comprising a sandwich of cathode active material/separator/anode active material is housed in the casing. That way, the lower plate contacting the cathode active material is the positive terminal and the closing cover connected to the can and contacted to the anode active material serves as the negative cell terminal. An electrolyte filled into the casing activates the electrode assembly and the fill opening is sealed with a plug. The cell can be of either a primary or a secondary chemistry.
    Type: Grant
    Filed: January 7, 2019
    Date of Patent: March 23, 2021
    Assignee: Greatbatch Ltd.
    Inventors: David Dianetti, Gary Freitag, Robert S. Rubino, Keith W. Seitz, Ho-Chul Yun, Todd C. Sutay, Brian P. Hohl, David Wutz
  • Patent number: 10916740
    Abstract: An electrochemical cell, preferably a secondary, rechargeable cell, including a casing comprised of a main body portion having opposed lower and upper open ends closed by respective lower and upper lids is described. The main body portion is composed of titanium Grades 5 or 23 having a relatively high electrical resistivity material while the lower and upper lids are composed of titanium Grades 1 or 2. The lids are preferably joined to the main body portion using laser welding. The combination of these differing titanium alloys provides a cell casing that effectively retards eddy current induced heating during cell recharging.
    Type: Grant
    Filed: October 5, 2018
    Date of Patent: February 9, 2021
    Assignee: Greatbatch Ltd.
    Inventors: Gary Freitag, Xiangyang Dai, Mark J. Roy, Robert S. Rubino
  • Patent number: 10912945
    Abstract: A filter feedthrough for an AIMD includes an electrically conductive ferrule. An insulator hermetically seals a ferrule opening with either a first gold braze, a ceramic seal, a glass seal or a glass-ceramic seal. At least one conductive pathway is hermetically sealed to and disposed through the insulator body in non-conductive relationship with the ferrule. A feedthrough capacitor includes at least one active and ground electrode plate disposed within a capacitor dielectric and electrically connected to a capacitor active metallization and a capacitor ground metallization, respectively. At least a first edge of the feedthrough capacitor extends beyond a first outermost edge of the ferrule. At least a second edge of the feedthrough capacitor does not extend beyond a second outermost edge of the ferrule, or said differently, the second edge is either aligned with or setback from the second outermost edge of the ferrule.
    Type: Grant
    Filed: March 21, 2019
    Date of Patent: February 9, 2021
    Assignee: Greatbatch Ltd.
    Inventors: Robert A. Stevenson, Christine A. Frysz, Jason Woods
  • Patent number: 10912514
    Abstract: An apparatus, system, and method directed to detecting a physiological signal during discrete time separated detection windows, deriving one or more respiratory disturbance indices from the physiological signal, detecting a respiratory disturbance state in response to the one or more respiratory disturbance indices deviating from a threshold value, interpolating the one or more respiratory disturbance indices between adjacent time separated detection windows, and declaring a respiratory disturbance episode based on the detected respiratory disturbance state during the detection windows and the interpolation between detection windows.
    Type: Grant
    Filed: October 25, 2018
    Date of Patent: February 9, 2021
    Assignee: Greatbatch Ltd.
    Inventors: Rodolphe Katra, Niranjan Chakravarthy
  • Patent number: 10905888
    Abstract: A filter feedthrough for an AIMD includes ferrule with an insulator hermetically sealing a ferrule opening, both cooperatively separating a body fluid side from a device side. A first conductive pathway is hermetically sealed to and disposed through the insulator. A feedthrough capacitor is disposed on the device side and includes at least one active electrode plate disposed parallel and spaced from at least one ground electrode plate within a capacitor dielectric. A capacitor active metallization is electrically connected to the active electrode plate and is in non-electrically conductive relation with the ground electrode plate. A capacitor ground metallization is electrically connected to the ground electrode plate and is in non-electrically conductive relation with the active electrode plate. An anisotropic conductive layer is disposed on the device side. The anisotropic conductive layer electrically connects the capacitor active metallization to the first conductive pathway.
    Type: Grant
    Filed: March 22, 2019
    Date of Patent: February 2, 2021
    Assignee: Greatbatch Ltd.
    Inventors: Robert A. Stevenson, Christine A. Frysz, Keith W. Seitz, Brian P. Hohl, Marc Gregory Martino
  • Patent number: RE48439
    Abstract: Tantalum powders produced using a tantalum fiber precursor are described. The tantalum fiber precursor is chopped or cut into short lengths having a uniform fiber thickness and favorable aspect ratio. The chopped fibers are formed into a primary powder having a controlled size and shape, narrow/tight particle size distribution, and low impurity level. The primary powder is then agglomerated into an agglomerated powder displaying suitable flowability and pressability such that pellets with good structural integrity and uniform pellet porosity are manufacturable. The pellet is sintered and anodized to a desired formation voltage. The thusly created capacitor anode has a dual morphology or dual porosity provided by a primary porosity of the individual tantalum fibers making up the primary powder and a larger secondary porosity formed between the primary powders agglomerated into the agglomerated powder.
    Type: Grant
    Filed: April 11, 2019
    Date of Patent: February 16, 2021
    Assignee: Greatbatch Ltd.
    Inventors: Yanming Liu, Barry C. Muffoletto, Jason T. Hahl