Patents Assigned to Hitachi Powdered Metals, Co., Ltd.
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Patent number: 10006111Abstract: A sintered alloy includes, in percentage by mass, Cr: 11.75 to 39.98, Ni: 5.58 to 24.98, Si: 0.16 to 2.54, P: 0.1 to 1.5, C: 0.58 to 3.62 and the balance of Fe plus unavoidable impurities; a phase A containing precipitated metallic carbides with an average particle diameter of 10 to 50 ?m; and a phase B containing precipitated metallic carbides with an average particle diameter of 10 ?m or less, wherein the phase A is randomly dispersed in the phase B and the average particle diameter DA of the precipitated metallic carbides in the phase A is larger than the average particle diameter DB of the precipitated metallic carbides of the phase B.Type: GrantFiled: December 1, 2016Date of Patent: June 26, 2018Assignee: HITACHI POWDERED METALS CO., LTD.Inventors: Daisuke Fukae, Hideaki Kawata
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Patent number: 9646756Abstract: The present invention provides a powder magnetic core which has a low iron loss and an excellent constancy of magnetic permeability and is suitably used as a core for a reactor mounted on a vehicle. The powder magnetic core is a compact of a mixed powder containing an iron-based soft magnetic powder having an electrical insulating coating formed on its surface and a powder of a low magnetic permeability material having a heat-resistant temperature of 700° C. or higher than 700° C. and a relative magnetic permeability of not more than 1.0000004. The density of the compact is 6.7 Mg/m3 or more, and the low magnetic permeability material exists in the gap among the soft magnetic powder particles in the green compact.Type: GrantFiled: March 25, 2011Date of Patent: May 9, 2017Assignee: HITACHI POWDERED METALS CO., LTD.Inventors: Takashi Inagaki, Chio Ishihara
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Patent number: 9637811Abstract: An iron-based sintered sliding member consists of, by mass %, 0.1 to 10% of Cu, 0.2 to 2.0% of C, 0.03 to 0.9% of Mn, 0.52 to 6.54% of S, and the balance of Fe and inevitable impurities. The iron-based sintered sliding member satisfies the following First Formula in which [S %] represents mass % of S and [Mn %] represents mass % of Mn in the overall composition. The iron-based sintered sliding member exhibits a metallic structure in which pores and sulfide particles are dispersed in the matrix that includes a martensite structure at not less than 50% by area ratio in cross section. The sulfide particles are dispersed at 3 to 30 vol. % with respect to the matrix. [S %]=0.6×[Mn %]+0.5 to 6.Type: GrantFiled: October 1, 2012Date of Patent: May 2, 2017Assignee: HITACHI POWDERED METALS CO., LTD.Inventors: Daisuke Fukae, Hideaki Kawata, Hidekazu Tokushima
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Publication number: 20170081747Abstract: A sintered alloy includes, in percentage by mass, Cr: 11.75 to 39.98, Ni: 5.58 to 24.98, Si: 0.16 to 2.54, P: 0.1 to 1.5, C: 0.58 to 3.62 and the balance of Fe plus unavoidable impurities; a phase A containing precipitated metallic carbides with an average particle diameter of 10 to 50 ?m; and a phase B containing precipitated metallic carbides with an average particle diameter of 10 ?m or less, wherein the phase A is randomly dispersed in the phase B and the average particle diameter DA of the precipitated metallic carbides in the phase A is larger than the average particle diameter DB of the precipitated metallic carbides of the phase B.Type: ApplicationFiled: December 1, 2016Publication date: March 23, 2017Applicant: HITACHI POWDERED METALS CO., LTD.Inventors: Daisuke FUKAE, Hideaki KAWATA
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Patent number: 9566639Abstract: A production method for a sintered member includes preparing a raw powder, compacting the raw powder into a green compact having pores at the surface thereof, and sintering the green compact into a sintered compact. The production method also includes sealing the pores exposed at the surface of the sintered compact by at least one of plastically deforming and melting the surface of the sintered compact. The production method further includes forging the sintered compact by using a lubricant after the sealing.Type: GrantFiled: September 23, 2011Date of Patent: February 14, 2017Assignee: HITACHI POWDERED METALS CO., LTD.Inventors: Tomoyuki Kohida, Katsuhiko Ueda, Kenzou Morita
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Patent number: 9492867Abstract: A forming die assembly for microcomponents includes a forming die and a punch. The forming die is formed with a cavity, a punch hole connected to the cavity, and a supply path for supplying a raw material with a metal powder and a binder having plasticity. The supply path is connected to the cavity so as to have a gate therebetween and is used for supplying the raw material into the cavity. The punch is slidably inserted into the punch hole, and it opens and closes the gate by reciprocatory sliding. The punch closes the gate and compresses the raw material in the cavity into a green compact by sliding in the direction of the cavity.Type: GrantFiled: October 24, 2011Date of Patent: November 15, 2016Assignee: HITACHI POWDERED METALS CO., LTD.Inventors: Narutoshi Murasugi, Kazunori Maekawa, Zenzo Ishijima
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Patent number: 9441286Abstract: An oil-impregnated sintered bearing which does not tend to produce squealing noises is provided. The oil-impregnated sintered bearing can be used as a bearing of an electric motor that may be intermittently used for a short time, such as a bearing of a window regulator motor. The oil-impregnated sintered bearing includes pores that include middle-sized pores with circle-equivalent diameters of 45 to 63 ?m at 0.9 to 2.5%, interparticle pores with circle-equivalent diameters of 63 to 75 ?m at 0.1 to 1.2%, and large interparticle pores with circle-equivalent diameters of larger than 75 ?m at not more than 3%, with respect to the total number of the pores.Type: GrantFiled: October 19, 2012Date of Patent: September 13, 2016Assignee: HITACHI POWDERED METALS CO., LTD.Inventors: Naoki Nishizawa, Hidekazu Tokushima, Takeshi Yanase
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Patent number: 9340857Abstract: A sintered alloy has an overall composition consisting of, by mass %, 13.05 to 29.62% of Cr, 6.09 to 23.70% of Ni, 0.44 to 2.96% of Si, 0.2 to 1.0% of P, 0.6 to 3.0% of C, and the balance of Fe and inevitable impurities; a metallic structure in which carbides are precipitated and uniformly dispersed in an iron alloy matrix having dispersed pores; and a density of 6.8 to 7.4 Mg/m3. The carbides include specific carbides having maximum diameter of 1 to 10 ?m and area ratio of 90% or more with respect to the total carbides.Type: GrantFiled: March 11, 2013Date of Patent: May 17, 2016Assignee: HITACHI POWDERED METALS CO., LTD.Inventors: Daisuke Fukae, Hideaki Kawata
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Patent number: 9260772Abstract: A hard phase forming alloy powder, for forming a hard phase dispersed in a sintered alloy, consists of, by mass %, 15 to 35% of Mo, 1 to 10% of Si, 10 to 40% of Cr, and the balance of Co and inevitable impurities. A production method, for a wear resistant sintered alloy, includes preparing a matrix forming powder, the hard phase forming alloy powder, and a graphite powder. A wear resistant sintered alloy exhibits a metallic structure in which 15 to 45% of a hard phase is dispersed in a matrix. The hard phase consists of, by mass %, 15 to 35% of Mo, 1 to 10% of Si, 10 to 40% of Cr, and the balance of Co and inevitable impurities.Type: GrantFiled: December 6, 2012Date of Patent: February 16, 2016Assignee: HITACHI POWDERED METALS CO., LTD.Inventor: Hideaki Kawata
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Patent number: 9246076Abstract: A production method for a thermoelectric conversion module having a thermoelectric conversion element and an electrode, which are metallurgically bonded together via a porous metal layer. The porous metal layer is made of nickel or silver and has a density ratio of 50 to 90%.Type: GrantFiled: January 22, 2014Date of Patent: January 26, 2016Assignee: HITACHI POWDERED METALS CO., LTD.Inventors: Takahiro Jinushi, Zenzo Ishijima
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Patent number: 9212572Abstract: A sintered valve guide exhibits a metallic structure having a mixed structure and a hard phase in which hard particles are dispersed in an alloy matrix. The mixed structure consists of pearlite, an Fe—P—C ternary eutectic phase, a ferrite phase, a copper phase, and pores, and the mixed structure consists of, by mass %, 0.075 to 0.525% of P, 3.0 to 10.0% of Cu, 1.0 to 3.0% of C, and the balance of Fe and inevitable impurities. The hard phase is dispersed at 2 to 15 mass % in the mixed structure.Type: GrantFiled: December 14, 2010Date of Patent: December 15, 2015Assignee: HITACHI POWDERED METALS CO., LTD.Inventors: Hiroki Fujitsuka, Hideaki Kawata
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Patent number: 9174278Abstract: The cross-sectional shape of a main part except for both end portions is generally divided into a lower arc surface extending along a base circle and an upper arc surface of which a top portion corresponds to the base circle. Side edge portions extending inward from the base circle are formed on both side surfaces of the upper arc surface. Curved edge portions which concavely curves upward from the side edge portions to end surfaces and continues to the end surfaces and chamfer portions extending from the end surfaces to the side surfaces which planes the edges and curves so that width thereof gradually narrows, are formed on both ends in a longitudinal direction.Type: GrantFiled: May 12, 2010Date of Patent: November 3, 2015Assignee: Hitachi Powdered Metals Co., Ltd.Inventors: Jiro Shima, Kazunori Maekawa
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Patent number: 9048056Abstract: A glass composition according to the present invention comprises: transition metals; phosphorus; barium; and zinc, the transition metals including: vanadium; and tungsten and/or iron, the glass composition not containing substances included in the JIG level A and B lists, an softening point of the glass composition being from 430 to 530° C., an average linear expansion coefficient of the glass composition being from 6 to 9 ppm/° C. at temperatures from 30 to 250° C.Type: GrantFiled: March 26, 2010Date of Patent: June 2, 2015Assignee: HITACHI POWDERED METALS CO., LTD.Inventors: Kei Yoshimura, Shinichi Tachizono, Yuji Hashiba, Takashi Naito, Takuya Aoyagi
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Patent number: 8895460Abstract: A glass composition according to the present invention comprises: phosphorus, vanadium and at least one transition metal selected from a group consisting of tungsten, iron, and manganese, the glass composition not containing substances included in the JIG level A and B lists, a softening point of the glass composition being 550° C. or lower.Type: GrantFiled: March 26, 2010Date of Patent: November 25, 2014Assignee: Hitachi Powdered Metals Co., Ltd.Inventors: Shinichi Tachizono, Kei Yoshimura, Yuji Hashiba, Takashi Naito, Takuya Aoyagi
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Patent number: 8876935Abstract: A sintered material for valve guides consists of, by mass %, 1.3 to 3% of C, 1 to 4% of Cu, 0.01 to 0.08% of P, 0.05 to 0.5% of Sn, and the balance of Fe and inevitable impurities. The sintered material exhibits a metallic structure made of pores and a matrix. The matrix is a mixed structure of a pearlite phase, a ferrite phase, an iron-phosphorus-carbon compound phase, and at least one of a copper-tin alloy phase and a combination of a copper phase and a copper-tin alloy phase. A part of the pores includes graphite that is dispersed therein. The iron-phosphorus-carbon compound phase is dispersed at 3 to 25% by area ratio, and the copper-tin alloy phase and the combination of the copper phase and the copper-tin alloy phase are dispersed at 0.5 to 3.5% by area ratio, with respect to a cross section of the metallic structure, respectively.Type: GrantFiled: September 23, 2011Date of Patent: November 4, 2014Assignee: Hitachi Powdered Metals Co., Ltd.Inventors: Hiroki Fujitsuka, Hideaki Kawata
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Patent number: 8851872Abstract: A forming die assembly for microcomponents includes a forming die, a plunger, and a punch. The forming die is formed with a cavity, a storage portion for storing a raw material with a metal powder and a binder having plasticity, and a punch hole that connects the cavity and the storage portion so as to form a gate therebetween. The plunger is formed so as to be slidably inserted into the storage portion and to fill the raw material stored in the storage portion into the cavity through the punch hole. The punch is slidably inserted into the plunger in the sliding direction of the plunger and opens and closes the gate by reciprocatory sliding. The punch closes the gate and compresses the raw material in the cavity into a green compact by sliding in the direction of the cavity.Type: GrantFiled: October 24, 2011Date of Patent: October 7, 2014Assignee: Hitachi Powdered Metals Co., Ltd.Inventors: Narutoshi Murasugi, Kazunori Maekawa, Zenzo Ishijima
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Patent number: 8850494Abstract: A forming die assembly for microcomponents includes a forming die, a plunger, and a punch. The forming die is formed with an outer die, an inner die, a storage portion formed at the inner die, and a punch hole formed at the inner die. The inner die slidably inserted into the outer die forms a part of a cavity between the inner die and the outer die. The storage portion stores a raw material with a metal powder and a binder having plasticity. The punch hole connects the cavity and the storage portion and forms a gate therebetween. The plunger slidably inserted into the storage portion fills the raw material stored in the storage portion into the cavity through the punch hole. The punch is slidably inserted into the plunger, and it closes the gate and compresses the raw material in the cavity.Type: GrantFiled: October 24, 2011Date of Patent: September 30, 2014Assignee: Hitachi Powdered Metals Co., LtdInventors: Narutoshi Murasugi, Kazunori Maekawa, Zenzo Ishijima
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Publication number: 20140273325Abstract: A production method for a thermoelectric conversion module having a thermoelectric conversion element and an electrode, which are metallurgically bonded together via a porous metal layer. The porous metal layer is made of nickel or silver and has a density ratio of 50 to 90%.Type: ApplicationFiled: January 22, 2014Publication date: September 18, 2014Applicant: HITACHI POWDERED METALS CO., LTD.Inventors: Takahiro JINUSHI, Zenzo ISHIJIMA
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Patent number: 8617288Abstract: A sintered material for valve guides consists of, by mass %, 0.01 to 0.3% of P, 1.3 to 3% of C, 1 to 4% of Cu, and the balance of Fe and inevitable impurities. The sintered material exhibits a metallic structure made of pores and a matrix. The matrix is a mixed structure of a pearlite phase, a ferrite phase, an iron-phosphorus-carbon compound phase, and a copper phase, and a part of the pores including graphite that is dispersed therein. The iron-phosphorus-carbon compound phase is dispersed at 3 to 25% by area ratio, and the copper phase is dispersed at 0.5 to 3.5% by area ratio, with respect to a cross section of the metallic structure, respectively.Type: GrantFiled: September 23, 2011Date of Patent: December 31, 2013Assignee: Hitachi Powdered Metals Co., Ltd.Inventors: Hiroki Fujitsuka, Hideaki Kawata
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Publication number: 20130251585Abstract: A sintered alloy has an overall composition consisting of, by mass %, 13.05 to 29.62% of Cr, 6.09 to 23.70% of Ni, 0.44 to 2.96% of Si, 0.2 to 1.0% of P, 0.6 to 3.0% of C, and the balance of Fe and inevitable impurities; a metallic structure in which carbides are precipitated and uniformly dispersed in an iron alloy matrix having dispersed pores; and a density of 6.8 to 7.4 Mg/m3. The carbides include specific carbides having maximum diameter of 1 to 10 ?m and area ratio of 90% or more with respect to the total carbides.Type: ApplicationFiled: March 11, 2013Publication date: September 26, 2013Applicant: HITACHI POWDERED METALS CO., LTD.Inventors: Daisuke FUKAE, Hideaki KAWATA