Abstract: A nickel-chromium-molybdenum-niobium alloy affords high resistance to aggressive corrosives, including chlorides which cause crevice corrosion and oxidizing acids which promote intergranular corrosion, the alloy also being readily weldable and possessing structural stability at very low as well as elevated temperatures. The alloy consists essentially of, (by weight), 19-23% Cr, 12-15% Mo, 2.25-4% W, 0.65-2% Nb, 2-8% Fe, balance Ni.

Abstract: A composite aluminum-base alloy having a mechanically alloyed matrix alloy. The matrix alloy has about 4-40 percent by volume aluminum-containing intermetallic phase. The aluminum-containing intermetallic phase includes at least one element selected from the group consisting of niobium, titanium and zirconium. The intermetallic phase is essentially insoluble in the matrix alloy below one half of the solidus temperature of the matrix alloy. The balance of the matrix alloy is principally aluminum. A stiffener of 5 to 30 percent by volume of the composite aluminum-base alloy is dispersed within the metal matrix.

Abstract: The invention provides a process for production of silver-containing precursor alloys to oxide superconductors, said alloys having reduced amounts of intermetallics. Powders containing metallic elemental components of an oxide superconductor are high energy milled for a predetermined amount of time to increase homogeneity of the mixed metallic elemental components of the oxide superconductor. Silver is then high energy milled into the metallic components. The mixed silver and metallic elemental components of the oxide superconductor are compacted for the silver-containing superconductor precursor. The compacted powder is preferably hot worked at a temperature of at least 50% of the precursor alloy's melting temperature in degrees Kelvin.

Abstract: The process of the invention provides an improved method for forming sheet of iron-base ODS alloys. Powder containing iron and a substantially uniformly distributed oxide dispersoid is hot compacted into a billet. The billet is hot rolled in a first direction to introduce a predetermined amount of cold work into said billet. The hot rolled billet is then cold rolled in a second direction substantially perpendicular to said first direction after the hot rolling to form the iron-base ODS sheet. The cold rolling also introduces a predetermined amount of cold work into the billet. Preferably, the hot rolling and cold rolling are balanced to produce substantially uniform properties in the transverse and longitudinal directions.

Abstract: A homogenizaton heat treatment for enhancing crevice and pitting corrosion resistance minimizes the formation of Mu phase in nickel-base alloys of high combined percentages of chromium, e.g., 19 to 23% and molybdenum, e.g., 14 to 17%, particularly together with tungsten. Also described is an advantageous alloy composition containing less than 2.5% iron, low carbon and a titanium to carbon ratio greater than 1 which is particularly adapted to be effectively treated by the homogenization heat treatment.

Abstract: A nickel-chromium alloy exhibiting enhanced stress rupture strength and grain size stability at elevated temperatures up to about 1260.degree. (2300.degree. F.) due to the affirmative formation of M.sub.6 C carbide within the alloy. The alloy is especially useful for turbine and engine applications.

Abstract: The method of the invention produces a method for fabricating a metal tube that contains at least 30 wt % nickel and 10 wt % chromium. The invention utilized an elongated mandral having an oversized diameter and oversized land portions. The oversized land portions project radially outward from the mandrel and extend longitudinally along the mandrel. The valley portions are located between the land portions and extend longitudinally along the mandrel. Oversized diameter internally finned tubing is formed with the mandrel. The oversized diameter internally finned tubing is sent to a finished diameter. The sinking reduces radial spacing between the fins and elongates the oversized diameter internally finned tubing without substantially reducing the height of the fins.

Abstract: The invention provides a method of manufacturing a thin metallic body composite structure. First, an inner layer of a first metal is cleaned to remove oxides and promote metallurgical bonding. The inner layer has a plurality of penetrating holes piercing the thickness of the inner layer. The penetrating holes are filled with metal powder of a second metal. Two outer layers of the second metal are placed on opposite sides of the cleaned and filled inner layer to form a sandwich structure. The sandwich structure is heated to a temperature at which recrystallization will occur in a non-oxidizing atmosphere. The sandwich structure is then hot worked to reduce thickness of the sandwich structure forming the thin metallic body composite structure.

Abstract: A novel, nickel-base, high temperature alloy body preferably containing about 20% chromium, 6 to 7% aluminum to provide phase, 1.5 to 2.5% molybdenum, 3 to 4.5% tungsten, additional strengthening elements and oxidic yttrium in finely dispersed form. The alloy body has an elongated crystal structure and is characterized by high strength along with excellent hot corrosion and oxidation resistance.

Abstract: Discloses a composite metal body having an oxide-dispersion-strengthened substrate made by mechanical alloying and a high chromium-aluminum nickel- or cobalt-base coating on the substrate. The substrate is characterized by containing an amount of aluminum effective to react with oxygen and nitrogen within the body of the substrate to prevent migration of these gases to the interface of substrate and coating and to thereby inhibit spalling of the coating.

Abstract: A flux cored welding electrode made from a nickel-iron-manganese sheath circumscribing a flux core. A portion of manganese is substituted for nickel to reduce electrode cost while retaining the desirable properties of a conventional 36% nickel welding electrode.

Abstract: A heat treatment of alloy 617 generally including 732.degree. C.-927.degree. C. (1350.degree. F.-1700.degree. F.) for about one hour. The resultant discontinuous carbide network in the grain boundaries inhibits stress corrosion crack growth in polythionic acid environments.

Abstract: A process for producing a single crystal object made of a nickel-base, O.D.S., gamma prime strengthened alloy which involves diffusion bonding a seed crystal to a mass of such alloy in recrystallizable state and thereafter zone annealing to grow a single crystal through the mass of alloy.

Abstract: A tundish system for teeming an entire heat from a furnace into a mold. The tundish includes a plurality of chambers; one chamber including a nozzle. The chambers are arranged to interrupt the flow of the heat from one chamber to another thereby causing better separation between the metal and the slag. The tundish is mounted on a movable frame supporting a plurality of molds. A trough is disposed between the tundish and the molds. During the pour, the tundish remains stationary as the trough and the molds are moved underneath in succession.

Abstract: A process for producing an oxidic superconductor precursor alloy which comprises mechanicallly allowing metallic elemental constituents of the oxidic superconductor in stoichiometric proportions and in the presence of a process control agent non-detrimental to the superconductor to provide a uniform mechanically alloyed product which is compacted and worked to provide a product form such as wire, tape or thin strip. This product form can then be given the configuration required for use (e.g. open coil) and then oxidized to provide the superconductor.

Abstract: Discloses a process for producing oxidic superconductors having advantageously textured oxide structures which involves zone oxidizing elongated metallic precursors of the superconductors.

Abstract: A method for pickling and consolidating water atomized metallic powders to reduce surface oxides. The technique includes introducing the powder into an acid bath--preferably nitric acid and hydrofluoric acid, rinsing the powder, introducing the powder into an alkaline bath, rinsing the powder and then consolidating the powder into a workpiece. Alternatively, the powder can be additionally introduced into a second acid bath and/or placed into a finishing boric acid bath before consolidation.

Abstract: A clad metal electrode having a core, a sleeve and a consolidated metal powder therebetween bonding the sleeve to the core. The clad metal electrode is particularly useful with an iron rod core and compressed nickel powder between the iron rod and the nickel sleeve. The resultant clad welding rod permits higher operating amperages during welding operations.

Abstract: A corrosion resistant duplex coating for oxide dispersion strengthened alloys permitting high temperature applications is disclosed. An inner coating substantially free of oxide dispersoids and compatible with the substrate is sandwiched between the substrate and an outer layer of the MCrA1Y type.

Abstract: A welding flux and welding electrode containing a copper-nickel core is described which results in very low porosity when used in the overhead welding position as well as all other welding positions.