Abstract: Solid free form fabrication techniques such as fused deposition modeling and three-dimensional printing are used to create a dental restoration. Three-dimensional printing comprises inkjet printing a binder into selected areas of sequentially deposited layers of powder. Each layer is created by spreading a thin layer of powder over the surface of a powder bed. Instructions for each layer may be derived directly from a CAD representation of the restoration. The area to be printed is obtained by computing the area of intersection between the desired plane and the CAD representation of the object. All the layers required for an aesthetically sound restoration can be deposited concurrently slice after slice and sintered/cured simultaneously. The amount of green body oversize is equivalent to the amount of shrinkage which occurs during sintering or curing.

Abstract: Solid free form fabrication techniques such as fused deposition modeling and three-dimensional printing are used to create a shell or die used in the manufacture of a dental restoration. Three-dimensional printing includes ink-jet printing a binder into selected areas of sequentially deposited layers of powder. Each layer is created by spreading a thin layer of powder over the surface of a powder bed. Instructions for each layer may be derived directly from a CAD representation of the restoration. The area to be printed is obtained by computing the area of intersection between the desired plane and the CAD representation of the object. All the layers required for an aesthetically sound shell can be deposited concurrently slice after slice and sintered/cured simultaneously.

Abstract: This invention is directed to lithium disilicate (Li2Si2O5) based glass-ceramics comprising silica, lithium oxide, alumina, potassium oxide and phosphorus pentoxide. The glass-ceramics are useful in the fabrication of single and multi-unit dental restorations (e.g. anterior bridges) made by heat pressing into refractory investment molds produced using lost wax techniques. The glass-ceramics have good pressability, i.e., the ability to be formed into dental articles by heat-pressing using commercially available equipment. In accordance with one embodiment directed to the process of making the glass-ceramics, the compositions herein are melted at about 1200 ° to about 1600 ° C., thereafter cast into steel molds in the shape of cylindrical blanks (pellets), or alternately, cooled to the crystallization temperature. The resulting glass blank are heat-treated to form glass-ceramic blanks via a one or two step heat-treatment cycle preferably in the temperature range of about 400 ° to about 1100 ° C.

Abstract: A light curing unit comprising a light detecting panel positioned on the housing of the curing unit to allow the operator of the unit to visibly detect when the light is on. The panel is preferably part of the housing and is positioned proximate the light guide on the curing unit. It covers a section of the unit that exposes the light energy radiating from the lamp located in the housing of the unit. The panel is transparent or translucent, allowing the operator to see the light radiating from the lamp when the unit is in operation. If the unit is in operation and the light suddenly goes out, the operator can immediately detect that the light is out. The operator is then able to continue the curing operation with a new unit or lamp, without having to expend time using an ineffective curing unit.

Abstract: Blocks of material are prepared in a variety of shapes and sizes to be used in the fabrication of models for dental restorations. The material comprises a partially sintered ceramic material. The blocks are used to manufacture molds using CAD/CAM methods and equipment. The molds are useful in the manufacture of dental restorations using ceramics, metals, alloys, or powders thereof, and composite materials. The models milled from the blanks may be used to manufacture a variety of dental restorations including, but not limited to, crowns, bridges, space maintainers, tooth replacement appliances, orthodontic retainers, dentures, posts, jackets, inlays, onlays, facings, veneers, facets, implants, abutments, splints, partial crowns, teeth, cylinders, pins, and connectors.

Abstract: A porcelain composition for dental restorations comprising a leucite crystallite phase and a glass matrix phase, wherein the leucite crystallites possess diameters not exceeding about 10 micron. Preferably, the porcelain composition has a maturing temperature from about 750° to about 1050° C. and a coefficient of thermal expansion from about 12×10−6/° C. to about 17.5×10−6/° C., and comprises: Component Amount (wt. %) SiO2 57-66 Al2O3  7-15 K2O  7-15 Na2O  7-12 Li2O 0.5-3.

Abstract: Dental alloys are provided having a coefficient of thermal expansion in the range from about 8 to about 18×10−6/° C. in the temperature range of 25-500° C. and melting temperatures above about 800° C. but below about 1500° C. The alloys contain gold in combination with a small amount of chromium and/or tantalum. Other elements may also be included with the gold and chromium and/or tantalum to provide the necessary forming, melting, and mechanical properties required to manufacture the desired dental restoration.

Abstract: A ceramic tape is provided in its green state so that it is malleable and formable to a mold for forming a dental restoration, but will not break or crack as it is applied to the mold. Pressure may be applied to further form or adapt the ceramic tape to the shape of the mold. Heat is applied simultaneously with pressure or in a separate step to achieve high density and strength in the ceramic material. A vacuum atmosphere may be used with the application of pressure and/or heat. One or more layers of surface material such as porcelain or composite resin may be applied to the ceramic to form the dental restoration. The process is useful in the manufacture of dental materials or restorations including but not limited to orthodontic appliances, bridges, space maintainers, tooth replacement appliances, splints, crowns, partial crowns, dentures, posts, teeth, jackets, inlays, onlays, facing, veneers, facets, implants, abutments, cylinders, and connectors.

Abstract: A dental restoration comprises a ceramic core material having a thin metallic layer disposed on the interior surface of the ceramic core to provide integrity to the ceramic core, eliminate bonding between the ceramic core and the patient's tooth or teeth, and provide an impervious layer on the ceramic interior to reduce infiltration of fluids into the ceramic and reduce cracking of the ceramic restoration. The metallic layer may comprise a metal, alloy or metal-matrix ceramic material. A strong, crack-resistant ceramic restoration is provided having highly aesthetic properties.

Abstract: A mouth simulator apparatus that simulates the atmosphere of the oral environment so that a dental restorative material can be viewed after manufacture and prior to insertion in the patient's mouth. One is able to view the dental restorative material in comparison to shade guide components under the same lighting conditions as present in the oral cavity.

Abstract: Dental restorations are fabricated using metal powder. Preferably, the metal powder is a high fusing metal and preferably, the metal powder comprises a non-oxidizing metal. The metal powder is applied to a die and is covered with a covering material such as a refractory die material preferably in the form of a flowable paste. A second covering material may be sprinkled or dusted onto the paste. The model is then dried prior to firing. After drying, the model is sintered to provide a high strength metal restoration. After sintering, the outer shell can be broken off easily with one's hand to expose the sintered coping.

Abstract: A method for etching and treating a tooth surface prior to restoration, comprising a solution comprising of an —SO3 terminated compound resin, such as an —SO3H compound resin, and an aldehyde desensitizing compound. In practice, the composition is applied to the tooth surface and not subsequently washed prior to application of an adhesive or other restorative material.

Abstract: Curable compositions comprising degradable macromonomers having one or more terminal acrylate or methacrylate functionality, a curing composition, and optionally one or more polymerizable acrylate or methacrylate comonomers. Degradable macromonomers are manufactured from cyclic monomers with compounds having acrylate or methacrylate functionality. Depending on their use, the degradable macromonomer compositions further comprise one or more organic or inorganic fillers, including a calcium-based compound and/or a radiopacity-imparting agent. The compositions are particularly suitable for root canal sealants, implants, and pulp capping materials.

Abstract: A composite for a dental restoration is presented comprising ground, densified, embrittled glass fibers together with fillers and a polymeric matrix precursor composition. The ground, densified, embrittled glass fibers are obtained by grinding glass fibers which have been densified and embrittled by heating glass fibers at a temperature substantially below the softening point of the glass fibers, without significant fusion or melting together of the fibers. The composite is particularly useful as a direct filling material, in that it has the feel and workability of an amalgam.

Abstract: A method for processing a glass fiber material, wherein the glass fiber material has been heat treated at a temperature less than or equal to the annealing temperature of the glass for a length of time effective to prevent separation and fraying of the edges of the material upon cutting.

Abstract: A dental restoration comprising a fiber reinforced composite framework and one or more of a randomly dispersed, fiber-filled veneer, a soft particulate filled composite veneer having a strain to failure greater than that of FRC framework and/or a brittle particulate filled composite veneer having a strain to failure value less than that of the FRC framework. The fiber filled veneer is advantageously placed beneath the framework, the soft veneer is advantageously pled where tensile stresses are expected to occur, while the brittle particulate filled veneer is placed where compressive stresses are expected to occur.

Abstract: An anti-microbial dental restorative composition and method of use of the same for use in restoring the function and anatomy of a tooth. Dental restorative materials include bonding agents, resin cements and resin comprise polymerizable unsaturated monomers, oligomers, prepolymers with or without acid groups or combinations thereof. The anti-microbial dental composition prevents secondary decay, greatly enhances sustained anti-microbial activity for a longer period of time with minimum harm to the living structure and surrounding tissues and without affecting the composition's restorative properties.

Abstract: Porcelain compositions of the present invention comprises particulate of one or more glass or glass-ceramic powder components. Additionally, one or more opacifing agents, pigments, fluorescing agents and the like may be included in the composition. Based on volume percent, the particulate has a d10 of from about 1.1 and about 1.8 microns; a d50 of from about 3 to about 6 microns; a d90 of from about 8 to about 16 microns; and about 1.0 to about 4.0% by volume of the particulate has a particle size greater than or equal to about 20 microns. The mean particle size is preferably in the range of about 3.0 microns to about 7.5 microns.

Abstract: The present invention relates to unique dental structures such as bridges and crowns. The bridge comprises a structural component such as a fiber reinforced polymeric base material impregnated bar disposed within interproximal cavities located in the distal occlusal surface of the mesial abutment tooth and the mesial occlusal surface of the distal abutment tooth, and a support element of woven fibers and polymeric base material. The support element can span the endentulous area, wrap around the structural component, and provide support for the veneer on the pontic.

Abstract: A dental post comprising a rod fabricated of fiber-reinforced composite material. The rod comprises a plurality of frustoconical sections arranged coaxially along the longitudinal axis of the rod. Preferably the rod has consistent width along the longitudinal axis wherein the frustoconical sections each have the same tapered width and same length. The number of frustoconical units per rod can vary. The frustoconical sections may vary in shape. Moreover, the rod may include a channel therein extending along the longitudinal axis thereof. The rod may also include one or more grooves extending along the surface thereof.